Directional solidification and growth characteristics of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Er<Subscript>3</Subscript>Al<Subscript>5</Subscript>O<Subscript>12</Subscript>/ZrO<Subscript>2</Subscript> ternary eutectic ceramic by laser floating zone melting

Directionally solidified Al₂O₃/Er₃Al₅O₁₂/ZrO₂ ternary eutectic ceramic in situ composite rods with length of 110 mm have been fabricated by laser floating zone melting. The microstructural characteristics of steady growth zone, initial growth zone and solid/liquid interface are investigated under high temperature gradient. In the steady growth zone, the eutectic spacing (λ) is rapidly decreased as increasing the growth rate (V), and the corresponding relationship between growth rate and eutectic spacing is determined to be λ = 11.14 × V ^?1/2. The temperature gradient has been measured to be about 5.3 × 10³ K/cm. In the initial growth zone, the melting process and temperature distribution are recorded by infrared thermal imager, and several unstable complex microstructures are observed. In the quenched zone, the regular eutectics with minimum eutectic spacing of 200 nm are obtained. Moreover, the solid/liquid interface during solidification shows convex interface morphology and the interface height is gradually decreased as increasing the growth rate. The eutectic growth behaviors at the center and edge of the as-grown rod are compared and discussed.     

Polymorphic transformation of ZrO<Subscript>2</Subscript> in the 75 wt % Al<Subscript>2</Subscript>O<Subscript>3</Subscript> + 25 wt % ZrO<Subscript>2</Subscript> alloy solidified under nonequilibrium conditions

This paper examines the α-ZrO₂ ↔ β-ZrO₂ polymorphic transformation in 75 wt % Al₂O₃ + 25 wt % ZrO₂ alloys solidified under nonequilibrium conditions and then heat-treated under various conditions. The strength of the alloys is shown to be more sensitive to β-ZrO₂ content than to the size of their microstructural constituents.     

Ultrasound velocity and absorption in BeO,Al<Subscript>2</Subscript>O<Subscript>3</Subscript>, ZrO<Subscript>2</Subscript>, and SiO<Subscript>2</Subscript> ceramics

We have measured the ultrasound velocity and absorption in BeO, Al₂O₃, ZrO₂, and SiO₂ ceramics. The results indicate that the ultrasound velocity in oxide ceramics depends on the nature of the basic oxide component, the density of the material, and the preferential alignment of the grains. The ultrasound velocity in ceramics is shown to correlate with their thermal conductivity: with increasing thermal conductivity, the ultrasound velocity increases. The ultrasound absorption in oxide ceramics decreases with decreasing temperature, and vice versa, with increasing temperature, the ultrasound attenuation coefficient increases.     

Microstructure and high-temperature strength of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Er<Subscript>3</Subscript>Al<Subscript>5</Subscript>O<Subscript>12</Subscript>/ZrO<Subscript>2</Subscript> ternary melt growth composite

A new Al₂O₃/Er₃Al₅O₁₂(EAG)/ZrO₂ ternary MGC (Melt Growth Composite) with a novel microstructure has been fabricated by unidirectional solidification. This ternary MGC has a microstructure consisting of continuous networks of single-crystal Al₂O₃, single-crystal EAG and fine cubic-ZrO₂ phases without grain boundaries. The ternary MGC has also characteristic dimensions of the microstructure of around 2–4 m for EAG phases, around 2–4 m for Al₂O₃ phases reinforced with around 0.4–0.8 m cubic-ZrO₂ phases. No amorphous phases are formed at interfaces between phases in the ternary MGC. The ternary MGCs flexural strength at 1873 K is approximately 700 MPa, more than twice the 330 MPa of the Al₂O₃/EAG binary MGC. The fracture manner of the Al₂O₃/EAG/ZrO₂ ternary MGC at 1873 K shows the same intergranular fracture as the Al₂O₃/EAG binary MGC, but is significantly different from the transgranular fracture of the sintered ceramic.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> on the properties of nanocrystalline ZrO<Subscript>2</Subscript> + 3 mol % Y<Subscript>2</Subscript>O<Subscript>3</Subscript> powder

We have studied the properties of nanocrystalline ZrO₂〈3 mol % Y₂O₃〉 and 90 wt % ZrO₂〈3 mol % Y₂O₃〉-10 wt % Al₂O₃ powders prepared via hydrothermal treatment of coprecipitated hydroxides at 210°C. The results demonstrate that Al₂O₃ doping raises the phase transition temperatures of the metastable low-temperature ZrO₂ polymorphs and that the structural transformations of the ZrO₂ and Al₂O₃ in the doped material inhibit each other.     

Crack propagation in layered Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript> composites prepared by electrophoretic deposition

Crack propagation through layered Al₂O₃/ZrO₂ composites was studied. The specimens were prepared via electrophoretic deposition of alumina and zirconia powders from suspensions with monochloroacetic acid and isopropanol. The kinetics of electrophoretic deposition could be described fully if the electrophoretic mobility and conductivity of suspensions were known. The conductivity of suspensions increased in the course of deposition. Adjusting to properly controlled kinetics of deposition and sintering, deposits were prepared with strongly bonded layers of different pre-defined thicknesses and, consequently, with different magnitudes of residual stress. Cracks, produced by an indentation technique, propagated askew towards layer interfaces deflected towards the interface in the Al₂O₃ layers and away from the interface in the ZrO₂ layers. Changes in the direction of crack propagation were described for the whole range of angles of incidence (0°–90°). The biggest change in the crack propagation was observed for the angle of incidence 45° and was ca. 15°, irrespective of the magnitude of residual stress in the layers.     

Preparation of porous ZrO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> macrobeads from ion-exchange resin templates

In this work, we will report a method to prepare porous ZrO₂ and ZrO₂/Al₂O₃ macrobeads using cation-exchange resins with sulfonate groups as templates. The preparation process involves metal ion-loading, ammonia-precipitation, and calcination at an appropriate temperature. Several characterization methods, such as TGA, XRD, SEM with EDX, TEM and N₂ adsorption and desorption, were used to characterize the ZrO₂ and ZrO₂/Al₂O₃ macrobeads. The results showed that the porous structures of the resin templates were negatively duplicated in the two kinds of macrobeads. We found the following interesting results: (1) The ZrO₂/Al₂O₃ macrobeads are composed of tetragonal zirconia nanocrystals that are more technologically important, while the pure ZrO₂ macrobeads consist of a mixture of tetragonal and monoclinic zirconia. (2) In the ZrO₂/Al₂O₃ macrobeads, the size of ZrO₂ nanocrystals is about 5 nm smaller than that (about 19 nm) found in the pure ZrO₂ macrobeads. (3) The ZrO₂/Al₂O₃ macrobeads have more mesopores and, therefore, have a larger surface area than the pure ZrO₂ macrobeads. These oxide macrobeads will have potential applications in catalysis by taking advantage of their macrobeads shape and pores structure.     

Microstructural evaluation of thermally fatigued SiC-reinforced Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript> matrix composites

Using the water-quenching technique, the thermal fatigue behaviour of an alumina/zirconia and platelets- and particulates-SiC reinforced alumina/zirconia matrix composites hot-pressed at 1500 and 1700^∘C has been studied. The addition of 10 wt% SiC either in the form of platelets or particulates can obviously improve the thermal fatigue resistance of alumina/zirconia composites. The damages present after 40 thermal fatigue cycles in the composites was illustrated by the microstructure examinations and EDX.     

Temperature-Dependent Thermal Boundary Conductance at Al/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Pt/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> interfaces

With the ever-decreasing size of microelectronic devices, growing applications of superlattices, and development of nanotechnology, thermal resistances of interfaces are becoming increasingly central to thermal management. Although there has been much success in understanding thermal boundary conductance at low temperatures, the current models applied at temperatures more common in device operation are not adequate due to our current limited understanding of phonon transport channels. In this study, the scattering processes in Al and Pt films on Al₂O₃ substrates are examined by transient thermoreflectance testing at high temperatures. At high temperatures, traditional models predict the thermal boundary conductance to be relatively constant in these systems due to assumptions about phonon elastic scattering. Experiments, however, show an increase in the conductance indicating potential inelastic phonon processes.     

Strain localization in compressed ZrO<Subscript>2</Subscript>(Y<Subscript>2</Subscript>O<Subscript>3</Subscript>) ceramics

Spatiotemporal distributions of local components of the distortion tensor of a nonplastic material—yttria partially stabilized tetragonal zirconia (YTZ) ceramics—have been studied under active compressive straining conditions using double-exposure speckle photography techniques. The strain localization patterns are presented and the features of macroscopic strain inhomogeneity in the elastic state of YTZ ceramics are considered.     

Mechanical properties and microstructure of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/mullite composite

An Al₂O₃/5 vol.% mullite composite was synthesized by using reaction sintering of Al₂O₃/0.78 wt.% SiC at 1,600 °C for 2 h in air. The phase analysis of the Al₂O₃/mullite composite was carried out using X-ray diffraction (XRD). There were two kinds of mullite in alumina/mullite composite, namely, 3Al₂O₃·2SiO₂ and Al_5.65Si_0.35O_9.175. The microstructure of the Al₂O₃/mullite composite was investigated using scanning electron microscope (SEM) and transmission electron microscope (TEM). The mechanical properties such as Young’s modulus, Poisson’s ratio, hardness, toughness and strength of the Al₂O₃/mullite composite were investigated. The influence of mullite on the composite is discussed.     

Preparation of fine-grained ceramics by hot-pressing of Ce<Subscript>0.09</Subscript>Zr<Subscript>0.91</Subscript>O<Subscript>2</Subscript>/MgO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> nanopowder

We have studied the effect of hot-pressing conditions (different pressure rise rates and isothermal holding temperatures in the range 1450–1550°C) on the microstructure of ceramics produced from nanopowder with the composition Ce_0.09Zr_0.91O₂/MgAl₆O₁₀/γ-Al₂O₃ (20.6, 37.4, and 42.0 wt %, respectively). Firing at 1450°C for 1 h made it possible to obtain fine-grained ceramics with less than 3 μm in grain size. The compaction pressure rise rate was shown to be a key parameter under such thermal conditions (20 + 10°C/min → 1450°C). Grain growth was prevented most effectively when the maximum load, 30 MPa, was reached at a temperature of 1000°C. Under such conditions, the grain size was 0.4–0.8 μm and the relative density reached 98.8%.     

Nanocoating of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> additive on ZrO<Subscript>2</Subscript> powder and its effect on the sintering behaviour in ZrO<Subscript>2</Subscript> ceramic

ZrO₂ powder was coated with Al₂O₃ precursor generated by a polymeric precursor method in aqueous solution. The system of nanocoated particles formed a core shell-like structure in which the particle is the core and the nanocoating (additive) is the shell. A new approach is reported in order to control the superficial mass transport and the exaggerated grain growth during the sintering of zirconia powder. Transmission electron microscopy (TEM) observations clearly showed the formation of an alumina layer on the surface of the zirconia particles. This layer modifies the sintering process and retards the maximum shrinkage temperature of the pure zirconia.     

Fabrication of Cr<Subscript>2</Subscript>O<Subscript>3</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite nanofibers by electrospinning

PVA(Polyvinyl alcohol)/chromium nitrate/aluminum nitrate composite nanofibers were prepared by using sol–gel processing and electrospinning technique. By high temperature calcinating the above precursor fibers, Cr₂O₃/Al₂O₃ composite nanofibers were successfully obtained. The fibers were characterized by XRD, IR, and SEM, respectively. The results showed that the crystalline phase and the morphology of the fibers depended on the calcination temperatures.     

Effects of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> additive on sintering behavior and microwave dielectric properties of ZnTa<Subscript>2</Subscript>O<Subscript>6</Subscript> ceramics

ZnTa₂O₆ ceramics with various amount of Al₂O₃ additive were synthesized by a conventional mixed-oxide route. The grain growth of ZnTa₂O₆ ceramics was accelerated with Al₂O₃ additive. However, excessive addition (>1.0 wt%) of Al₂O₃ leaded to abnormal grain growth. With Al₂O₃ addition, the Al₂O₃ additive did not solubilized into ZnTa₂O₆ structure but resulted in forming the second phase. The Al₂O₃ addition resulted in the lower sintering temperature of ZnTa₂O₆ ceramics and improved microwave dielectric properties. The dielectric constant (ε_r) of the samples did not change much and ranged from 32.41 to 34.33 with different amount of Al₂O₃ addition. The optimized quality factor (Q × f) was higher than 70,000 GHz as a result of the denser ceramics. The temperature coefficient of resonant frequency (τ _f ) of the doped ZnTa₂O₆ ceramics could be optimized to near-zero.     

Influences of ZrO<Subscript>2</Subscript> nanoparticles on the microstructure and mechanical behavior of Ce-TZP/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> nanocomposites

Influences of ZrO₂ nanoparticles on the mechanical properties and microstructure of hot-pressing Ce-TZP/Al₂O₃ ceramics were investigated. Meanwhile, t-ZrO₂ to m-ZrO₂ transformation toughening mechanism was investigated by X-ray diffractometry (XRD) method, and deflection of samples under applied stress were recorded too. The results show that when the percentage of ZrO₂ was 20%, the mechanical properties and microstructures of materials are optimum. Moreover, TEM observation show dislocation structures formation both in the Al₂O₃ and on the grain boundary. Because the dislocation agglomeration and fixation by ZrO₂ nanoparticles could deflect cracking or stop cracking development, a strengthening and toughening effect could be achieved.     

Y<Subscript>2</Subscript>O<Subscript>3</Subscript> and Nd<Subscript>2</Subscript>O<Subscript>3</Subscript> co-stabilized ZrO<Subscript>2</Subscript>-WC composites

Y₂O₃ + Nd₂O₃ co-stabilized ZrO₂-based composites with 40 vol% WC were fully densified by pulsed electric current sintering (PECS) at 1350 °C and 1450 °C. The influence of the PECS temperature and Nd₂O₃ co-stabilizer content on the densification, hardness, fracture toughness and bending strength of the composites was investigated. The best combination of properties was obtained for a 1 mol% Y₂O₃ and 0.75 mol% Nd₂O₃ co-stabilized composite densified for 2 min at 1450 °C under a pressure of 62 MPa, resulting in a hardness of 15.5 ± 0.2 GPa, an excellent toughness of 9.6 ± 0.4 MPa.m^0.5 and an impressive 3-point bending strength of 2.04 ± 0.08 GPa. The hydrothermal stability of the 1 mol% Y₂O₃ + 1 mol% Nd₂O₃ co-stabilized ZrO₂-WC (60/40) composites was compared with that of the equivalent 2 mol% Y₂O₃ stabilized ceramic. The double stabilized composite did not degrade in 1.5 MPa steam at 200 °C after 4000 min, whereas the yttria stabilized composite degraded after less than 2000 min. Moreover, the (1Y,1Nd) ZrO₂-WC composites have a substantially higher toughness (~9 MPa.m^0.5) than their 2Y stabilized equivalents (~7 MPa.m^0.5).     

Ultrafine Cr-Doped Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Prepared by Detonation Synthesis

Data are presented on the phase composition, particle size distribution, EPR, and luminescence of ultrafine chromium-doped alumina powders prepared by detonation synthesis. The largest particles in the powders are shown to consist mainly of a Cr₂O₃ solid solution in α-Al₂O₃. The luminescence spectrum of fine particles shows, in addition to lines characteristic of ruby, extra lines which are tentatively attributed to Cr³⁺ ions incorporated substitutionally into θ-Al₂O₃.__________Translated from Neorganicheskie Materialy, Vol. 41, No. 8, 2005, pp. 948–954.Original Russian Text Copyright © 2005 by Lyamkina, Chiganova, Slabko, Vorotynov, Taranova.     

Effects of TiO<Subscript>2</Subscript>, ZrO<Subscript>2</Subscript> and Al<Subscript>2</Subscript>O<Subscript>3</Subscript> dopants on the compressive strength of tricalcium phosphate

Tricalcium phosphate (TCP) powders synthesised using the Ca(NO₃)₂ and Ca(OH)₂ routes were doped with TiO₂, ZrO₂ and Al₂O₃ in order to increase their compressive strength. An ultimate compressive strength (UCS) of 255 ± 6 MPa was achieved for approximately 10 vol% TiO₂ doping compared to 30 ± 3 MPa for an un-doped control processed and tested in the same manner. Higher levels of TiO₂ doping resulted in smaller increases in UCS with 30 and 50 vol% achieving 213 ± 9 and 178 ± 15 MPa, respectively. Very small amounts of Al₂O₃ doping (< 0.5 vol%) also resulted in a stronger materials. However, under the processing conditions employed, higher levels of Al₂O₃ and ZrO₂ doping resulted in no beneficial effect on the UCS. Polyvinyl alcohol (PVA) was used as binding agent to facilitate processing. As expected, higher levels of PVA were associated with smaller increases in UCS. Powders synthesised using the Ca(OH)₂ route had smaller particle size and resulted in larger increases in UCS compared to the Ca(NO₃)₂-synthesised powders. Although some powders contained α and β-TCP phases, no other calcium phosphate, CaO, CaTiO₃ or CaZrO₃ phases were detected. In conclusion, a significant increase in the UCS of TCP was achieved by doping with approximately 10 vol% TiO₂ which is expected to have little or no effect on the bioactivity or bioresorbability of the material.