Mg-3Zn-1Zr合金细径管材的挤压模具设计

基于Mg-3Zn-1Zr合金本构方程运用Defrom-3D软件对多种Mg-3Zn-1Zr合金细径管材的挤压模具参数的配合进行了有限元模拟分析。结果表明:挤压模入口圆角半径一定时,挤压模模角越大,挤压杆的载荷越小,挤压模圆锥段发生紊流现象越严重,挤压死区越大。挤压模入口圆角处的磨损最为严重,当挤压模模角为120°,挤压模入口圆角半径为2 mm时,模具磨损最小,挤压载荷和模具应力也较小。工作带长度超过4 mm时,随着工作带长度的增加,模具磨损深度显著增大,管材与模具易产生黏结,进而产生缺陷和变形不均匀。采用模拟优化的模具挤压出的Mg-3Zn-1Zr合金细径管材表面质量良好、尺寸精度高,说明基于Deform-3D有限元分析能够为实际模具设计与镁合金型材的生产提供可靠参考。     

Effects of Thermomechanical Treatments on Superplasticity of Zn-22%A1 Alloy

In this study, thermal and thermomechanical treatments have been applied to a monotectoid Zn-22% Al alloy to produce various microstructures including discontinuous precipitation, discontinuous coarsening, and a granular structure for superplastic deformation testing. Since thermal treatments alone cannot completely spheroidize the lamellar structure within a short period of time, severe plastic deformation must be introduced to disrupt the lamellae into spheroids. As such, 3-step and 4-step thermomechanical processing procedures were used to convert the lamellar structure to one suitable for superplastic behavior. The effects of the thermomechanical treatments on microstructural changes and superplasticity of a monotectic Zn-Al alloy were examined.     

Mg-xSn-1.5Al-1Zn-1Si合金的高温力学性能研究

以Mg-xSn-1.5Al-1Zn-1Si合金为研究对象,分析了Sn含量、拉伸温度及断口形貌对高温力学性能的影响.结果表明:Sn含量对高温强度和塑性均有较大影响,随着Sn含量的增加,合金的高温强度和塑性均出现先升高后减小的趋势,Sn为5％时合金的强韧性达到较佳配合.合金的强度指标随温度升高而下降,200℃及以下条件下降低幅度不大,塑性指标随温度升高而增加,200℃及以上条件下变化显著.对于不同Sn含量的合金,高温拉伸断口形貌相似,都属于典型的韧性断裂,形貌特征与力学性能十分吻合.     

Influence of precipitation on serrated flow in Al-5Zn-1Mg alloy

Abstract

An Al-5Zn-1Mg alloy was aged at three different temperatures, 70 ° C, 150 ° C, and 200 ° C to obtain different states of precipitation. Serrated flow behaviour was studied with progressive aging at these three different aging temperatures. A comparison of serrated flow behaviour for the three different aging condition was made in the peak aged condition. Finally, serrated flow behaviour in Al-5Zn-1Mg alloy was compared with that in Al-Li alloys studied earlier. It is concluded that all the features of serrated flow can be explained only by considering the combined effect of solute - dislocation and precipitate - dislocation interaction.     

可降解生物医用Zn-1Al合金的制备及性能研究

以商业铸态纯锌和纯铝为原料,制备得到Zn-1Al铸态合金。利用光学显微镜和扫描电子显微镜观察Zn-1Al铸态合金的显微组织,利用万能试验机测定Zn-1Al铸态合金的压缩力学性能,利用模拟体液浸泡实验表征Zn-1Al铸态合金的生物降解性能和诱导Ca-P沉积能力。结果表明,向Zn中加入1%(质量分数)的合金元素Al后,铸态纯锌的显微组织明显细化,且Zn-1Al合金的压缩力学性能也较铸态纯锌明显提高。模拟体液浸泡实验结果表明铸态Zn-1Al合金在浸泡过程中降解速率与铸态纯锌相比未出现明显差别,但Zn-1Al合金能更有效地诱导Ca-P沉积。     

冷却速率对Zn-27Al合金凝固组织的影响

研究了不同冷却速率对Zn-27Al合金微观组织结构的影响,用铜模喷铸法制备φ5mm、φ2mm、φ1mm圆柱试样,通过熔体急冷法制备条带样品,利用扫描电子显微镜和X光衍射仪分别观察其组织形貌、分析其试样的相组成并计算晶格常数。结果表明,不同冷却速率下组织形态会发生显著变化,随着冷却速率的提高,其形貌按河流状、树枝晶、规则网格状、无规则形貌逐步过渡并使组织变得细小致密均匀;快速凝固条件下,更多的Zn原子固溶在Al晶格中,改变了富Al相的晶面间距。     

Gd对Mg-x Gd-1Er-1Zn-0.6Zr合金显微组织和腐蚀行为的影响EI北大核心CSCD

采用重力铸造法制备Gd含量分别为7%(质量分数,下同),9%和11%的Mg-x Gd-1Er-1Zn-0.6Zr合金,利用光学显微镜、扫描电镜和X射线衍射仪等研究合金的显微组织,通过开路电位、动电位极化和电化学阻抗测试等方法研究合金在3.5%NaCl溶液中的腐蚀行为。结果表明:当Gd含量从7%增至11%时,开路电位峰值时间从1609 s降为851 s,电荷转移电阻从588.5Ω降至31.9Ω,腐蚀电流密度从2.21×10^(-5)A/cm^(2)增至3.97×10^(-5)A/cm^(2),说明随着Gd含量的增加,合金耐蚀性下降,这主要归因于第二相的微电偶腐蚀效应和腐蚀屏障效应共同作用。当Gd含量从7%增至11%时,(Mg,Zn)_(3)(Gd,Er)相体积分数从1.9%增至5.2%,并从沿晶界不连续分布转变为半连续分布,层片状LPSO相体积分数从11.7%增至26.7%,并沿着晶界贯穿晶粒内部,(Mg,Zn)_(3)(Gd,Er)相和层片状LPSO相体积分数的增加导致合金耐腐蚀性能下降,但大量细小层状LPSO相也能阻止腐蚀扩展,使得Gd含量为11%的合金在8~24 h内腐蚀速率增长减缓。     

Sb对Mg-5Sn-1.5Al-1Zn-1Si合金组织的影响及机理研究

以Mg-5Sn-1.5Al-1Zn-1Si铸态合金为研究对象,分析了Sb元素对合金组织的影响及其作用机理。结果表明,Sb元素优先与Mg反应生成Mg3Sb2相,适量Sb对合金组织具有较强细化作用,汉字状的Mg2Si得到显著变质;Sb通过Mg2(Si,Sn)中间相的桥梁作用,进一步阻断Mg2Si的枝晶生长,这种阻碍作用打破了Mg2Si共晶相的生长条件,使其汉字状形态得到控制;与其他合金元素相比,Sb的抑制因子较低,加入适量Sb有利于提高合金形核率,增加过冷度,对细化铸态组织具有重要作用。     

Biodegradable Zn–3Cu and Zn–3Cu–0.2Ti alloys with ultrahigh ductility and antibacterial ability for orthopedic applications

Zinc(Zn) and its alloys have been proposed as biodegradable implant materials due to their unique combination of biodegradability, biocompatibility, and biofunctionality. However, the insufficient mechanical properties of pure Zn greatly limit its clinical application. Here, we report on the microstructure, mechanical properties, friction and wear behavior, corrosion and degradation properties, hemocompatibility, and cytocompatibility of Zn–3 Cu and Zn–3 Cu–0.2 Ti alloys under three different conditions of as-cast(AC),hot-rolling(HR), and hot-rolling plus cold-rolling(HR + CR). The HR + CR Zn–3 Cu–0.2 Ti exhibited the best set of comprehensive properties among all the alloy samples, with yield strength of 211.0 MPa, ultimate strength of 271.1 MPa, and elongation of 72.1 %. Immersion tests of the Zn–3 Cu and Zn–3 Cu–0.2 Ti alloys in Hanks’ solution for 3 months indicated that the AC samples showed the lowest degradation rate,followed by the HR samples, and then the HR + CR samples, while the HR + CR Zn–3 Cu exhibited the highest degradation rate of 23.9 m/a. Friction and wear testing of the Zn–3 Cu and Zn–3 Cu–0.2 Ti alloys in Hanks’ solution indicated that the AC samples showed the highest wear resistance, followed by the HR samples, and then the HR + CR samples, while the AC Zn–3 Cu–0.2 Ti showed the highest wear resistance.The diluted extracts of HR + CR Zn–3 Cu and Zn–3 Cu–0.2 Ti at a concentration of ≤25 % exhibited noncytotoxicity. Furthermore, both the HR + CR Zn–3 Cu and Zn–3 Cu–0.2 Ti exhibited effective antibacterial properties against S. aureus.     

In vitro corrosion of Mg-6Zn-1Mn-4Sn-1.5Nd/0.5Y alloys

The microstructure evaluation, surface morphology, chemical compositions and phase analysis of the biomedical Mg-6Zn-IMn-4Sn-1.5Nd/0.5Y （ZMT614- 1.5Nd/0.5Y） alloys were investigated by means of optical microscopy, EPMA, X-ray EDS, XRD and FTIR. The corrosion behavior was evaluated using weight-loss measurement, hydrogen evolution, electrochemical and pH measurements, The results demonstrate that the microstructure for both ZMT614-1,5Nd alloy and ZMT614-0.5Y alloy is characterized by α-Mg and intermetallic compounds, most of which are distributed along the grain boundaries. These second phases contain Mg2Zn, Mg2Zn11, Mg2Sn and single metal Mn, together with Mg12Nd phase for the ZMT614-1.5Nd alloy, and with Mg24Y5 phase for the ZMT614-0.5Y alloy. Honeycomb-like corrosion product layers form. The corrosion resistance of the ZMT614-0.5Y alloy is higher than that of the ZMT614-1.5Nd alloy, which is ascribed to the addition of the element Y into the alloy delaying the corrosion initiation in comparison to that of Nd element in the alloy.     

High-resolution electron microscopy of Zn- and Bi-related superlattices in ion implanted (1 0 0) Si

Nanosized precipitation in high-dose Zn⁺- and Bi⁺-implanted Si is investigated by high-resolution transmission electron microscopy of cross-sectional specimens. In spite of the different diffusivities of Zn and Bi in Si, their low solubility results in the precipitation of nanosized metallic inclusions revealed as superlattices composed of the host Si matrix and the implanted species.     

Serrated Flow Behavior during Compression at Elevated Temperatures in Mg-3Al-1Zn-0.1RE Alloy

The deformation behaviour of an AZE(Mg-3Al-1Zn-0.1RE) alloy at temperature between 393 and 453 K was investigated by uniaxial compression tests carried out at initial strain rate values of 1×10-4,5×10-4 and 1×10-3 s-1 in air.The results show that serrated flow occurs at the strain rate of 10-4 s-1 under all test temperatures and 5×10-4 s-1 at 453 K.The mechanism of serrated flow was proposed,which is mainly attributed to the interaction of dislocations to the precipitates.     

The influence of cathodic hydrogen charging on the mechanical behaviour of Al-4Zn-1Mg alloy

The effect of cathodic charging on the mechanical behaviour of Al-4Zn-1Mg alloy was studied. Hardening of the Al-4Zn-1Mg alloy surface, due to the hydrogen absorption, was observed. The ultimate tensile stress of the charged aluminium alloy was noted to be a non-linear function of the charging current density. The cathodically charged aluminium alloy exhibited brittle transgranular fracture at the surface layer, whereas ductile intergranular fracture was observed at the deeper layers of the same alloy.     

Zn-8%Al变形锌合金组织演化规律研究

通过对Zn-8%Al合金的熔铸、挤压和拉拔加工,采用金相显微镜、扫描电镜等分析手段,研究了该合金的组织演化和相转变规律。实验结果表明,铸锭凝固初期发生包晶反应L+α→β,初生晶α′边缘包围着一层更富Zn的η相,随着温度的不断下降,进而发生共晶反应L→η+β与共析反应β→η+α。在热挤压过程中,大变形量加工使得枝晶破碎,合金的微观组织得到明显细化,但在横截面上仍可以看到小的枝晶,包晶相β在挤压的过程中已经发生共析转变:β→α+η。由于挤压和拉拔过程中都产生大量的变形热,Zn为层错能高的金属,发生动态再结晶,但由于冷却速度很快,只能发生不完全动态再结晶。Zn在冷加工过程中,出现软化现象,除了可能发生动态回复与动态再结晶外,还有可能会发生η→ηm′+η′→η+α的相变。     

Mg-5Gd-1Zn-0.6Zr镁合金微弧氧化膜的结构与腐蚀性能

利用微弧氧化法在Mg-5Gd-1Zn-0.6Zr镁合金表面制备微弧氧化膜,探讨了恒流模式下占空比对微弧氧化膜结构、显微硬度和腐蚀性能的影响。利用XRD分析氧化膜组成,通过SEM观察氧化膜形貌,利用显微硬度计测量膜层硬度,采用电化学法测试氧化膜在模拟体液中的极化曲线。结果表明,镁合金微弧氧化膜主要由MgO和Mg_2SiO_4组成,随着占空比的增大,微弧氧化膜膜厚增加,表面致密程度降低,膜的硬度和耐腐蚀性先升高后降低。占空比为50%的微弧氧化膜硬度最高,耐腐蚀性最佳。     

Zn—5Al合金反常的电塑性效应

Ｚｎ－５Ａｌ共晶合金在电场中超塑变形时，表现出反常的电塑性效应，电场对应变速率的影响幅度与电场对表面空洞的影响有关，电场在试样表面产生感应电荷，感应电荷产生表面空洞，从而影响超塑变形过程。     

涂装前锌铁合金镀层的磷化处理工艺

介绍了适宜于锌铁合金电镀后的直接磷化工艺;讨论了酸比值等参数对磷化膜质量的影响;指出工艺的可行性已为生产所验证.     

电弧喷涂Zn/Al伪合金涂层耐蚀性能研究

在钢构件表面,利用热喷涂技术制备锌、铝和锌铝合金涂层可以对基体达到长效保护的目的.采用电弧喷涂装制成功制备出了锌铝伪合金镀层,通过中性盐雾试验、扫描电镜(SEM)等手段研究了其结合强度、耐蚀性能并与纯锌、铝涂层进行了比较分析.结果表明,锌铝伪合金涂层的结合强度和耐蚀性能均优于Zn-15%Al合金涂层.     

锌锰系室温磷化液的研制

研制了一种锌锰室温磷化液,采用复合促进剂、络合型添加剂、Ni及Mn等阳离子聚合物等添加剂,使磷化液性能优良,实际最低磷化温度为2℃。