Time dependent simulation of active flying height control of TFC sliders

A time-dependent numerical simulation procedure is implemented to simulate the flying height response of a typical thermal flying height control (TFC) slider as a function of the power input to the heater element. The Reynolds equation is used in conjunction with a TFC slider finite element model to determine the change in the thermal protrusion and flying height of the slider. The power input signal to the heater element is optimized using convex optimization to minimize flying height variations of the slider. The optimization procedure is applied to a typical experimentally measured flying height profile. The numerical simulation results are in excellent qualitative agreement with experimental measurements.     

Thermo-molecular gas-film lubrication (t-MGL) analysis for heat-assisted magnetic recording head sliders

In the present paper the static lubrication characteristics of a slider flying over a running boundary wall with arbitrary local temperature distributions are analyzed using the thermomolecular gas-film lubrication (t-MGL) equation. We obtain two approximate solutions: (a) a linearized solution when the temperature deviation is small ( \( \tau_{W} \ll 1 \) ) and arbitrarily distributed, and (b) a solution for the case with a very large bearing number \( (\varLambda \to \infty ) \) . We herein numerically calculate the static lubrication characteristics and verify the validities of these two approximate solutions. Moreover, we calculate the characteristics for various temperature distributions produced by laser heating.     

Active-head sliders using piezoelectric thin films for flying height control

This paper describes design and fabrication of a MEMS-based active-head slider using a PZT thin film for flying height control in hard disk drives. A piezoelectric cantilever integrated in the air bearing slider is used to adjust the flying height individually. An air bearing surface (ABS) geometry that minimizes the aerodynamic lift force generated beneath the head has been designed based on the molecular gas film lubrication (MGL) theory. The sliders with PZT actuators were fabricated monolithically by silicon micromachining process. Performance of the actuator was tested by using an optical surface profiler. Furthermore, the fabricated slider was mounted on a suspension and the flying height of the slider above a spinning disk has been measured by multiple wavelength interferometry. Change in the head-disk spacing has been successfully confirmed by applying voltage to the actuator.     

The flying height analysis of patterned sliders in magnetic hard disk drives

The ultra-low spacing of patterned sliders flying above a rotating disk with smooth surface in a hard disk drive is analyzed for high areal density recording. Three types of pattern (slender, square, and broad) with the same bump area are discussed. The molecular gas film lubrication (MGL) equation and the equations of motion of the patterned slider are solved numerically to obtain the steady flying attitude. The results show that the flying height of the broad patterned slider is the greater than either that of the square patterned slider or the slender patterned slider. In addition, we analyzed the effects of bump height and the bump pitch on the slider attitude, including flying heights, pitch angles, and roll angles, are discussed.The authors express their thanks for the foundation support from National Science Council, NSC 92-2212-E-151 -005, ROC.     

The effect of write current on thermal flying height control sliders with dual heater/insulator elements

The effect of write induced pole tip protrusion on the magnetic spacing of the head/disk interface has to be taken into consideration as flying heights approach the spacing regime of a few nano-meters. Thermal flying height control (TFC) sliders are presently in common use in hard disk drives to control the flying height at the read/write element during drive operations. In this paper the flying characteristics of TFC sliders with dual heater/insulator elements are investigated. Simulation results are shown for situations where the write current is ??on?? and where the write current is ??off??. The effect of design parameters of two heater/insulator elements is studied to optimize the performance of TFC slider.     

Direct Monte Carlo simulation of air bearing effects in heat-assisted magnetic recording

Heat-assisted magnetic recording (HAMR) is a promising high density recording technology in current hard disk industry. It is proposed to use a heat source from the slider system for heating up the recording media in order to increase its storage density. The heat generated from a heat spot on the disk and/or the higher slider body temperature in HAMR system could affect the slider air bearing and flying height. This paper studies the heat effects on slider air bearing characteristics by using the direct Monte Carlo simulation (DSMC) method. The simulation results show that the heat spot less than 50?nm in diameter could not affect much to the air bearing; however, its location should be away from the bearing pressure peak to minimize the heat spot effect. Furthermore, high temperature slider could increase the bearing pressure and force and the trend of force increment is independent of the flow channel length.     

Slit design for the thermal flying height control slider

In this work, we propose a novel thermal flying height control (TFC) slider, by designing a slit near the thermal heater in the slider. Design of the slit can reduce the mechanical constraints on the head elements and concentrate the heat around head elements. In turn, head elements can achieve more thermal protrusion and flying height reduction compared to the traditional TFC slider. The simulation results show that the application of the slit achieves a flying height reduction of 1.4 nm at writer and 1.7 nm at reader. Parametric study indicates that a trade off among the slit thickness (a), the distance of the slit to ABS (d) and thermal heater (t) should be optimized to achieve both large flying height reduction and small difference of flying height between reader and writer.     

Nano-texturing of magnetic recording sliders via laser ablation

To increase the storage density of hard disk drives, the flying height of the slider needs to be reduced to <10 nm. This requires super-smooth surfaces of the disk and slider. As the roughness decreases, stiction and adhesion are found to increase substantially leading to failures of the head/disk interface. Texturing the slider surface is a well-known approach to this issue. In this study we investigated laser ablation as a potential process for texturing magnetic recording sliders. It was found that straight laser machining caused unwanted re-deposition of material. These deposits could be significantly reduced by using a chemical etching enhanced laser process.     

Simulation of temperature around laser-heating media in heat-assisted magnetic recording

Heat-assisted magnetic recording (HAMR) is a new approach, which makes the head write data easily under a low magnetic field using a laser to heat the magnetic media to reduce its coercivity, thus, it is considered to be the next generation of higher recording areal density technology. In this paper, a three-dimensional HAMR finite-element model of hard disk drive (HDD) is developed. The temperature distributions around the laser-heating area on disk surface are investigated when the HDD is filled with air and helium. The cooling effects of the disk rotation and the heat convection in head-disk interface (HDI) are also analyzed.     

An efficient thermal actuator design for the thermal flying height control slider

In this work, we propose a novel thermal actuator by designing a thermal insulator, a thermal conductor, and their combination to the traditional thermal heater. The thermal-structure simulation coupled with air bearing simulation is used to simulate the actuation by the thermal actuator, as well as the effects on flying performance of slider being actuated. The simulation results show that an additional 0.8–1.1 nm flying height reduction can be obtained by applying the proposed thermal actuator when the flying height of TFC slider is about several nanometers.     

Simulation of thermal flying height control slider with built-in contact sensor

This work investigates the piezoelectric contact sensor in the thermal flying height control (TFC) slider. A finite element model is built for the thermal flying height control slider with a piezoelectric contact sensor, which is used to detect the contact between the slider and disk. A constant force is applied at the maximum thermal protrusion point of air bearing surface. The simulation results show that the ZnO sensor with shear-mode is more sensitive to contact force than that with transverse-mode. The sensitivity of contact sensor can be increased by reducing the cross-sectional area of sensor, increasing the thickness of sensor, and choosing a short distance of sensor to air bearing surface. In addition, the thermal-stress effects from TFC heater on contact sensor are significantly large and the amplitude of thermal-stress inducing output voltage is orders larger than that induced by contact force. However, by optimizing the distance of sensor to ABS, it is possible to eliminate the thermal-stress effects. Finally, the response time of thermal-stress induced electrical voltage of contact sensor is about 0.3?ms.     

Fabrication and experimental study of Al2O3-TiC sliders with piezoelectric nanoactuators for flying height control

A gap flying height (FH) of less than 5 nm between the read/write element and the surface of the disk is required for ultrahigh density recording. A stable and constant FH must also be sustained in the presence of altitude and temperature changes and manufacturing tolerance. A FH adjustment or controlled slider that is capable of adjusting its gap FH has been proposed previously. In this paper we demonstrate an inexpensive and low-temperature approach for integrating piezoelectric materials in the fabrication of current small form-factor Al₂O₃-TiC sliders. A bulk PZT sheet is bonded onto the back of row-bars and the sliders are separated by a standard dicing process. It requires no deep reactive-ion etching (DRIE) or high temperature processes and is suitable for mass production. A conventional design and a new special air bearing surface (ABS) design have been fabricated and tested by an optical profiler and a FH tester. A nonflying actuation stroke of 0.6–0.8 nm/V has been observed. The FH measurements showed that the ABS plays a key role in increasing the actuation efficiency, which also agrees well with the numerical analysis.     

Parametric simulation of piezoelectric flying height control slider using shear-mode deformation

The piezoelectric flying height control slider has recently been implemented in magnetic recording disk drives to reduce the flying height. This paper performs the electromechanical simulation and air-bearing simulation to investigate the effects of the shear-model deformation on the static flying attitude of PZT slider. The location of PZT sheet and air bearing surface of slider are investigated to achieve a low flying height and robust head-disk interface. The results show that a short distance of the PZT sheet to the trailing edge of the slider can help to achieve a low flying height. A small center-trailing pad of the slider can also help to achieve a low flying height, but cannot prevent the reduction in pitch angle. The depth of the center-trailing pad does not change the reduction ratio of the pitch angle when increasing the drive voltage. A big pitch angle value is needed to avoid the pitch angle falling below zero at a high drive voltage.     

Contact between a thermal flying height control slider and a disk asperity

Contact between a thermal flying height control slider and an asperity on a disk is investigated using finite element analysis. The finite element model developed accounts for transient elastic–plastic deformation and heat generation due to frictional heating. Plastic deformation and temperature rise of the read/write element are determined as a function of flying height of the slider, location of the read/write element as well as material properties of typical disk asperities. The model shows good agreement with experimental data. Significant plastic deformation and temperature rise were observed in the shield and alumina regions of the slider. Hard and stiff disk asperities, such as alumina asperities, result in more damage to the slider than soft and compliant nickel-phosphorus ones.     

Adaptive flying height modulation control of hybrid active slider with thermal and piezoelectric actuators

Hybrid active slider is an effective means to increase the storage density of hard disk, but its effectiveness is compromised by the flying height modulation (FHM), the bounding vibrations associated with the slider. There is a need to reduce the FHM through real time control. The hybrid active slider exhibits a very complex dynamic behavior which causes a big challenge for the traditional controller relying on an exact dynamic model. Without the requirement of an exact knowledge of the dynamics of the slider, this paper proposes an adaptive control scheme to control the flying height modulation. It is designed from the model with uncertain parameters and can guarantee the convergence of FHM. The details of the controller design and the proof of its performance are presented, and simulation results are provided to verify the effectiveness of the controller.     

Experimental study of lubricant depletion induced by pulsed laser irradiation heating in heat-assisted magnetic recording

Microsystem Technologies - In this study, we experimentally investigate the lubricant depletion as well as the temperature distribution caused by pulsed laser irradiation heating and discuss the...     

A parameter identification method for thermal flying-height control sliders

This paper employs higher order frequency response functions to describe the closed-form solution of nonlinear dynamics of MEMS thermal actuated flying-height control (TFC) slider, and employs the measured acoustic emission signal of a TFC slider during touch down as its vibration approximation to correlate with the derived closed-form solution for parameter identification. It is shown that during slider touchdown when heater power is increased gradually, the slider performs weak nonlinear vibrations in early transition phase, and exhibits linear vibration in the following steady sliding phase. These results are useful for the clarification of complicated dynamics and the designs of active sliders in sub-nanometer clearance regime.     

Dependence of optical laser power on disk radius,head-disk spacing and media properties in heat-assisted magnetic recording

Microsystem Technologies - In heat-assisted magnetic recording, minimization of optical laser power is important for the reliability of the head-disk interface. In this paper, a prototype...     

Effects of environmental temperature and humidity on thermal flying height adjustment

Thermal actuated sliders are being widely used in today’s hard disk drive industry for its advantages of easier control of flying height (FH) and less risk of contacts with the disk. This article uses a coupled-field analysis method, which includes an air bearing model, a heat transfer model and a thermal-structural finite element model to investigate the FH changes of thermal actuated sliders at various environmental conditions. The mechanism of water vapour’s contribution to air bearing pressure loss is explained and a new humidity model is proposed to calculate this pressure loss. The temperature effects are also considered in the simulation models. It is observed that the environmental temperature and humidity have significant effects on slider’s FH changes, but their effects on the thermal protrusion height are limited. A humidity sensitivity study is also made and the results are discussed. It is found that the slider with thermal protrusion on its trailing pad will be more sensitive to the humidity. Besides air bearing stiffness, some other factors such as peak pressure, protrusion shape and air bearing surface (ABS) design will also contribute to the slider’s humidity sensitivity.     

Servo signal processing for flying height control in hard disk drives

A novel method of measuring the relative head-medium spacing based on a measurement in the servo sectors is developed and simulated using a read back signal model. The spacing measurement is tested experimentally on a spin stand where the flying height is varied using the resistance heater element in a thermal flying height control slider. In addition, voltage step response measurements were obtained. The data were used to perform system identification and estimate the dynamics of the thermal actuator. The model can potentially be used for thermal flying height control.