Experimental based comparative exergy analysis of a multi-cylinder spark ignition engine fuelled with different gaseous (CNG,HCNG, and hydrogen) fuels

The experimental investigation was carried out on a multi-cylinder spark ignition (SI) engine fuelled with compressed natural gas (CNG), hydrogen blended CNG (HCNG) and hydrogen with varying load at 1500 rpm in order to perform comparative exergy analysis. The exergy analysis indicates that work exergy, heat transfer exergy and exhaust exergy were the highest with hydrogen at all loads due to its high flame temperature, low quenching distance, and high flame speed. The engine's exergy efficiency was the highest with hydrogen (34.23%), and it was about 24.23% and 24.08% with CNG and HCNG respectively at high load (20.25 kW). This indicates a higher potential of hydrogen to convert chemical energy input of fuel into heat and then power output. The exergy destruction was observed minimum with hydrogen at all loads, and it was drastically reduced at high loads. The combustion irreversibility which was calculated using species present during combustion, was the main contributor to exergy destruction, and it decreased with hydrogen. The minimum combustion irreversibility was 11.75% with hydrogen, followed by HCNG and CNG with 16.46% and 18.88% respectively at high load. The high quality of heat due to high in-cylinder temperature and low entropy generation during combustion caused by less number of chemical species in hydrogen combustion are the main reasons for lower combustion irreversibility with hydrogen.     

Emissions and fuel consumption characteristics of an HCNG-fueled heavy-duty engine at idle

The idle performance of an 11-L, 6-cylinder engine equipped with a turbocharger and an intercooler was investigated for both compressed natural gas (CNG) and hydrogen-blended CNG (HCNG) fuels. HCNG, composed of 70% CNG and 30% hydrogen in volume, was used not only because it ensured a sufficient travel distance for each fueling, but also because it was the optimal blending rate to satisfy EURO-6 emission regulation according to the authors' previous studies. The engine test results demonstrate that the use of HCNG enhanced idle combustion stability and extended the lean operational limit from excess air ratio (λ) = 1.5 (CNG) to 1.6. A decrease of more than 25% in the fuel consumption rate was achieved in HCNG idle operations compared to CNG. Total hydrocarbon and carbon monoxide emissions decreased when fueled with HCNG at idle because of the low carbon content and enhanced combustion characteristics. In particular, despite hydrogen enrichment, less nitrogen oxides (NO_x) were emitted with HCNG operations because the amount of fuel supplied for a stable idle was lower than with CNG operations, which eventually induced lower peak in-cylinder combustion temperature. This low HCNG fuel quantity in idle condition also induced a continuous decrease in NO_x emissions with an increase in λ. The idle engine test results also indicate that cold-start performance can deteriorate owing to low exhaust gas temperature, when fueled with HCNG. Therefore, potential solutions were discussed, including combustion strategies such as retardation of spark ignition timing combined with leaner air/fuel ratios.     

Experimental investigation of varying composition of HCNG on performance and combustion characteristics of a SI engine

With rapid depletion of petroleum resources, researchers are investigating alternate fuels to meet global transportation energy demand. Gaseous fuels such as compressed natural gas (CNG) and hydrogen are of special interest because of their cleaner combustion characteristics compared to liquid petroleum based fossil fuels. However both these gaseous fuels have some technical issues when they are used as stand-alone alternate fuel in conventional spark ignition (SI) engines. CNG suffers from lower energy density and narrow flammability range whereas backfiring tendency is highly pronounced in hydrogen fueled engines. Hydrogen enriched compressed natural gas (HCNG) mixtures are observed to be good alternative to these individual fuels since these mixtures do not pose the issues experienced by the constituent fuels i.e. CNG and hydrogen. In this study, experiments were conducted in a spark ignited gas engine using various compositions of HCNG mixtures having 0, 10, 20, 30, 50, 70 and 100% (v/v) hydrogen fraction. The performance and combustion characteristics of these test fuels were compared with that of baseline CNG, in order to find an optimum HCNG mixture composition for a single cylinder gas engine. Results obtained showed that 30HCNG mixture delivered superior engine performance compared to other HCNG mixtures and baseline CNG, which is in sharp contrast to 15HCNG being advocated globally.     

Combustion analysis of a spark ignition i. c. engine fuelled alternatively with natural gas and hydrogen-natural gas blends

This paper describes an experimental activity performed on a passenger car powered by a spark ignition engine fuelled alternatively with natural gas (CNG) and hydrogen-natural gas blends, with 15% (HCNG15) and 30% (HCNG30) of hydrogen by volume. The vehicle was tested on a chassis dynamometer over different driving cycles, allowing the investigation of more realistic operating conditions than those examined on an engine test bed at steady state conditions. Fuel consumption was estimated using the carbon balance methodology, allowing the comparison of engine average efficiency over the driving cycles for the tested fuels. Furthermore, cylinder pressure was measured and, by processing the pressure signal, a combustion analysis was performed allowing to estimate the burning rate and combustion phasing. Ignition timing was the same for all the tested fuels, in order to assess their interchangeability on in-use vehicles. Results showed CO₂ emission reduction between 3% and 6% for HCNG15 and between 13% and 16% for HCNG30 respect to natural gas. Fuel consumption in MJ/km did not show significant differences between CNG and HCNG15, while reductions between 3% and 7% have been observed with HCNG30. The heat release rate increased with hydrogen content in the blends, reaching values higher than those attained using CNG. The combustion duration, calculated as the angle between 10% and 90% of heat released, has been shortened, with 16% reduction for HCNG15 and 21% for HCNG30 respect to CNG at 2.5 bar imep and 2400 rpm. As a consequence, hydrogen addition resulted in a combustion phasing advance respect to CNG. Cycle-by-cycle variability decreased, particularly at low loads, due to the positive effect of hydrogen on combustion stability.     

The effect of hydrogen on the performance and emissions of an SI engine having a high compression ratio fuelled by compressed natural gas

The aim of this paper is investigation of the effect of hydrogen on engine performance and emissions characteristics of an SI engine, having a high compression ratio, fuelled by HCNG (hydrogen enriched compressed natural gas) blend. The experiments were carried out at 1500, 2000 and 2500 rpm under full load conditions of a modified Isuzu 3.9 L engine, having a compression ratio of 12.5. The engine brake power, brake thermal efficiency, combustion analysis and emissions parameters were realized at 5, 10 15 and 20 deg. CA BTDC (crank angle before top dead center) ignition timings and in excess air ratios of 0.9–1.3 fuelled by hydrogen enriched compressed natural gas (100/0, 95/5, 90/10 and 80/20 of % natural gas/hydrogen).The experimental results showed that the maximum power values were generally obtained with HCNG5 (5% hydrogen in natural gas) fuel. The optimum ignition timing that was obtained according to the maximum brake torque was retarded by the addition of hydrogen to CNG (compressed natural gas), while it was advanced by increasing the engine speed. Furthermore, it was observed that the BTE (brake thermal efficiency) generally declined with the hydrogen addition to compressed natural gas and increasing the engine speed. Additionally, the curves of cylinder pressure and ROHR (rate of heat release values) generally closed to top dead center with the increasing of the hydrogen fraction in the blend and a decreasing engine speed. The hydrocarbon and carbon monoxide emissions generally obtained were lower than the Euro-5 and Euro-6 standards.     

Effects of compression ratio on performance and emission characteristics of heavy-duty SI engine fuelled with HCNG

The wide range of hydrogen's flammable limits enables ultra-lean combustion. A lean burn reduces the combustion temperature, increases thermal efficiency, and reduces knock, which is a serious problem in a spark ignition (SI) engine. The anti-knock improvement from hydrogen addition makes it feasible to increase the compression ratio (CR) and further improve the thermal efficiency. Herein, the effects of the CR on performance and emission characteristics were investigated using an 11-L heavy-duty SI engine fuelled with HCNG30 (CNG 70 vol%, hydrogen 30 vol%) and CNG. These fuels were used to operate an engine with CRs of 10.5 and 11.5. The results showed that thermal efficiency improved with an increased CR, which significantly decreased CO₂ emission. On the other hand, the NO_x emission was largely increased. Nevertheless, for HCNG30, a CR of 11.5 improved thermal efficiency by 6.5% and decreased NO_x emission by over 75%, as compared to a conventional CNG engine.     

车用发动机燃用天然气掺氢燃料的性能计算分析与研究

为了研究天然气掺氢发动机的燃烧特性,从模拟试验的角度运用大型发动机软件建立了6缸火花点火天然气掺氢发动机的虚拟样机,并经过试验验证该模型基本准确.通过仿真计算得出,天然气发动机在掺入氢气之后,提高了燃烧速度,明显拓宽了发动机的稀燃极限.在掺入氢气30 %(体积百分比)时,发动机的综合性能指标较好;提高压缩比,指示热效率得到提高.     

Performance and emission assessment of a multi-cylinder S.I engine using CNG & HCNG as fuels

The present study was carried out to assess the possibility of using the HCNG in the commercially available CNG vehicles, as the available literature indicated the benefits of adding hydrogen to CNG in small percentages by volume, leading to improved combustion characteristics of CNG and yielding sizeable benefits, regarding improved engine performance and reduced engine emissions in automotive applications. In the present study, a commercially available CNG manifold carburation kit, commonly known as “sequential injection” in the market, is evaluated for its operation characteristics, on a Spark Ignited (SI), MPFI automotive engine, of a mass-produced passenger vehicle, converted for gas operation, using, gasoline, CNG, HCNG 10% and HCNG 18% as fuels. In the study, the following performance parameters, torque, power, thermal efficiency, brake specific energy consumption (BSEC), lambda, engine oil temperature, exhaust gas species were measured. After exhaustive engine testing, a comparison of engine performance emission characteristics for gasoline, CNG and HCNG 10% and HCNG 18% is presented. The engine performance using the optimized MAP tables demonstrated torque and power improvements for HCNG 10% and HCNG 18% in comparison to CNG. The torque benefits up-to 6% and power benefits up-to 4% were observed. The fuel energy consumption was measured to be reduced, and improvement in fuel conversion efficiency was also observed. Hydrogen substitution in CNG helped in reducing CO, HC, CO₂ emissions for HCNG in comparison to CNG. Increase in NO_x emission was observed for HCNG in comparison with CNG. Superior engine emission characteristics in comparison to gasoline and CNG is also demonstrated. The commercially available sequential gas manifold carburation was found to be suitable for HCNG 10% and HCNG 18%.     

Engine characteristics of emissions and performance using mixtures of natural gas and hydrogen

An evaluation was performed on the efficiency and emissions from an engine fuelled with compressed natural gas (CNG) and a mixture of natural gas and hydrogen, respectively. The mixtures of CNG and hydrogen were named HCNG.     

On road experimental tests of hydrogen/natural gas blends on transit buses

The promise of reducing harmful and CO₂ emissions by focusing on hydrogen-methane blends (HCNG) have recently attracted the interest of vehicle manufacturers and transport operators. Several experiments have been conducted in laboratory facilities to assess the potential of HCNG blends in order to decrease the exhaust emissions. This paper reports the results of experimental tests performed at the ENEA Casaccia Research Center aiming to evaluate the energy and environmental performances of a CNG vehicle when fuelled with a hydrogen-methane blend. Two buses for urban transit service were fuelled with HCNG blends with different percentage of hydrogen (5%, 10%, 15%, 20% and 25% of hydrogen by volume). A 100% methane gas was used as reference to compare the advantages and disadvantages that can be derived from the use of HCNG blends. Road tests have been carried out by running fixed tracks, which are representative of urban and suburban driving cycles. Vehicles were powered with a lean burn engine whose setup - based on ignition advance angle, has been tuned for controlling the NO_x emissions. CO₂ emissions have been investigated to evaluate the leverage effect based on an increased CO₂ reduction resulting from an increased engine efficiency.     

Effect of mixer type on cylinder-to-cylinder variation and performance in hydrogen-natural gas blend fuel engine

Compressed natural gas (CNG) buses were adopted in urban areas as a promising alternative to diesel buses, which emitted plenty of harmful emissions. Although CNG can meet the current emission standards, satisfying the requirements of the next EURO-VI emission regulation without an additional peripheral device may be impossible. The use of a hydrogen-compressed natural gas (HCNG) blend can help achieve a reduction in automotive exhaust emissions as well as prepare for an upcoming hydrogen economy through the construction of hydrogen infrastructure. Moreover, an HCNG engine has higher thermal efficiency than a CNG engine, producing lesser harmful emissions.     

Reducing the idle speed of an SI CNG engine fueled by HCNG with high hydrogen ratio

This paper presents an experimental study aimed at idle characteristics of a CNG engine fueled by HCNG with 55% hydrogen blend. The idle speed was reduced from original 800 r/min to 750 r/min and 700 r/min, and the characteristics of combustion & emissions at reduced idle speed were investigated. It is found that, for the HCNG engine, only reducing idle speed cannot reduce fuel consumption at conditions of fixed λ. In order to reduce fuel consumption and keep the COV at rather low levels, the excess air ratio must be increased properly while reducing the engine idle speed. Due to the large valve overlap (30°) of this inlet inject HCNG engine, CH₄ emissions are mainly caused by scavenging, which account for the vast majority of THC emissions. The emissions of CO, THC and NOx are reduced with the decrease of ignition advance angle at a fixed λ.     

Experimental study of hydrogen enriched compressed natural gas (HCNG) engine and application of support vector machine (SVM) on prediction of engine performance at specific condition

The effect of excess air ratio (λ) and ignition advance angle (θ_ig) on the combustion and emission characteristics of hydrogen enriched compressed natural gas (HCNG) on a 6-cylinder compressed natural gas (CNG) engine has been experimental studied in an engine test bench, aiming at enriching the sophisticated calibration of HCNG fueled engine and increasing the prediction accuracy of the SVM method on automobile engines. Three different fuel blends were selected for the experiment: 0%, 20% and 40% volumetric hydrogen blend ratios. It is noted that combustion intensity varies with the excess air ratio and the ignition advance angle, so are the emissions. The optimal value of λ or θ_ig has been explored in the specific engine condition. Results show that blending hydrogen can enhance and advance the combustion and stability of CNG engine, and it also has some benefic influence on the emissions such as reducing the CO and CH₄. Meanwhile, a simulation research on forecasting the engine performance by using the support vector machine (SVM) method was conducted in detail. The torque, brake specific fuel consumption and NO_x emission have been selected to characterize the power, economic and emissions of the engine with various HCNG fuels, respectively. It can be seen that the optimal model built by the SVM method can highly describe the relationship of the engine properties and condition parameters, since the value of the complex correlation coefficient is larger than 0.97. Secondly, the prediction performance of the optimal model for torque or BSFC is much better than the case of NO_x. Besides, the optimal model built by the PSO optimization method has the best prediction accuracy, and the accuracy of the model obtained based on the training group with 20% hydrogen blend ratio is the best compared with those of others. The upshots in this article provide experimental support and theoretical basis for the adoption of HCNG fuel on internal combustion engines as well as the application of intelligent algorithmic in the engine calibration technology field.     

Particulate emissions from laser ignited and spark ignited hydrogen fueled engines

Exponentially increasing energy demand and stricter emission legislations have motivated researchers to explore alternative fuels and advanced engine technologies, which are more efficient and environment friendly. In last two decades, hydrogen has emerged as promising alternative fuel for internal combustion (IC) engines and vehicles. For gaseous fuels, laser ignition (LI) has emerged as a novel ignition technique due to its superior characteristics, leading to improved combustion, engine performance and emission characteristics. Numerous advantages of LI system such as flexibility of plasma location, lower NO_x emissions and capability of igniting ultra-lean fuel–air mixture makes LI system superior compared to conventional spark ignition (SI) system. This study experimentally compares particulate emissions from hydrogen fueled engine ignited by LI and SI systems. Experiments were performed in a constant speed engine prototype, which was suitably modified to operate on gaseous fuels using both LI as well as SI systems. Particulate were characterized using engine exhaust particle sizer (EEPS) spectrometer. Results showed that LI engine resulted in relatively higher particulate number concentration as well as particulate mass compared to SI engine. In both ignition systems, particulate emissions increased with increasing engine load however rate of increase was relatively higher in LI system. Relatively larger count mean diameter (CMD) of particulate emitted from SI engine compared to LI engine was another important observation. This showed emission of relatively smaller particles in larger numbers from LI engine, compared to baseline SI engine.     

Effect of natural gas enrichment with hydrogen on combustion process and emission characteristic of a dual fuel diesel engine

The paper presents results of experimental research on a dual-fuel engine powered by diesel fuel and natural gas enriched with hydrogen. The authors attempted to replace CNG with hydrogen fuel as much as possible with a constant dose of diesel fuel of 10% of energy fraction. The tests were carried out for constant engine load of IMEP = 0.7 MPa and a rotational speed of n = 1500 rpm. The effect of hydrogen on combustion, heat release, combustion stability and exhaust emissions was analyzed. In the test engine, the limit of hydrogen energy fraction was 19%. The increase in the fraction caused an increase in the cycle-by-cycle variation and the occurrence of engine knocking. It was shown that the enrichment of CNG with hydrogen allows for the improvement in the combustion process compared to the co-combustion of diesel fuel with non-enriched CNG, where the reduction in the duration of combustion by 30% and shortening the time of achieving 50% of MFB by 50% were obtained. The evaluation of the spread of the end of combustion is also presented. For H₂ energetic share over 20%, the spread of end of combustion was 48° of crank angle. Measurement of exhaust emissions during the tests revealed an increase in THC and NO_x emissions.     

Comparative evaluation of performance,emission, lubricant and deposit characteristics of spark ignition engine fueled with CNG and 18% hydrogen-CNG

Gaseous fuels such as CNG and hydrogen are promising alternative fuels which receive more attention all over the world. This paper investigates the effect of compressed natural gas (CNG) and 18% hydrogen blended compressed natural gas (HCNG) on a retrofitted gasoline genset engine’s performance, emissions, deposits and lubricants under long duration testing. During the 60 h test, lower BSFC, CO and HC are observed for HCNG with the penalty of NOx values. The deposits of iron on spark plug and cylinder liner are higher for HCNG compared to CNG. As kinematic viscosity and TBN values of lubricant decreased significantly with HCNG, it has resulted in higher concentration of wear metals (iron and copper) in the used oil.     

Experimental investigation of the effect of spark plug gap on a hydrogen fueled SI engine

In this work, an experimental study on the performance and exhaust emissions of a commercial hydrogen fueled spark ignition engine (HFSIE) was performed at partially and full wide open throttle (50% and 100% WOT) positions. The engine is a four-stroke cycle six-cylinder, engine volume of 4.9 L, port fuel injection, hydrogen fueled SI engine with a bore of 102.1 mm, a stroke of 101.1 mm and a compression ratio of 13.5:1. The experiments were performed using 3 different spark plug gaps (SPG) (0.4, 0.6 and 0.8 mm), varied engine speeds of 1000–3000 rpm and two ignition timing values (10 and 15° CA BTDC) at 50% and 100% wide open throttle (WOT). SPG is a factor affecting the performance of the engine depending on the engine structure. Maximum power values were obtained at 0.6 mm SPG for both 50% and 100% WOT at ignition timing values of 10 and 15° CA BTDC. The maximum efficiency values were obtained with a 0.8 mm SPG at 50% WOT. At 100% WOT position, the maximum efficiency values were obtained with a 0.6 mm spark plug gap (SPG) at ignition timing values of 10 and 15° CA BTDC. A significant decrease in NO emission was observed using hydrogen for all WOT and SPGs.     

Performance and combustion characteristic of CI engine fueled with hydrogen enriched diesel

The combustion of hydrogen–diesel blend fuel was investigated under simulated direct injection (DI) diesel engine conditions. The investigation presented in this paper concerns numerical analysis of neat diesel combustion mode and hydrogen enriched diesel combustion in a compression ignition (CI) engine. The parameters varied in this simulation included: H₂/diesel blend fuel ratio, engine speed, and air/fuel ratio. The study on the simultaneous combustion of hydrogen and diesel fuel was conducted with various hydrogen doses in the range from 0.05% to 50% (by volume) for different engine speed from 1000 – 4000 rpm and air/fuel ratios (A/F) varies from 10 – 80. The results show that, applying hydrogen as an extra fuel, which can be added to diesel fuel in the (CI) engine results in improved engine performance and reduce emissions compared to the case of neat diesel operation because this measure approaches the combustion process to constant volume. Moreover, small amounts of hydrogen when added to a diesel engine shorten the diesel ignition lag and, in this way, decrease the rate of pressure rise which provides better conditions for soft run of the engine. Comparative results are given for various hydrogen/diesel ratio, engine speeds and loads for conventional Diesel and dual fuel operation, revealing the effect of dual fuel combustion on engine performance and exhaust emissions.     

Optimization of exhaust emissions,vibration, and noise of a hydrogen enriched fuelled diesel engine

In this study, the effects of various input parameters are examined on exhaust emissions, vibration, and noise of an unmodified diesel engine. The primary aim of this study is to optimize the vibration, noise, and exhaust emissions of the engine to get optimal configuration parameters. Experiments were carried out on a four-stroke, four-cylinder, diesel engine fuelled with diesel-biodiesel-hydrogen blends. To minimize the number of experiments Box-Behnken design (BBD) has been adopted. Optimum desirability is found as 0.862 with hydrogen addition of 4.63 L/min, fuel blend of 26.8% and 1500 rpm engine speed for the diesel engine. When the diesel engine is operated at 1500 rpm engine speed and fuelled with 4.63 L/min hydrogen addition and 26.8% biodiesel blend ratio; the optimum responses of CO, CO₂, NO_x, vibration, and noise are established as 214 ppm, 1.35%, 90.4 ppm, 38.6 m/s², and 91.3 dB[A], respectively. The predicted values were confirmed experimentally and the errors in predicted values are found in a limit range.     

Experimental study on combustion stability and performance of hydrogen-enriched compressed natural gas of a free-piston linear generator

Free Piston linear Generator (FPLG) engine fueled by compressed natural gas (CNG) has recently gained increased research attention. However, due to the low-velocity burning and poor lean limit of CNG fuel, the FPLG engine combustion stability, performance, and efficiency are still low. Hydrogen has a greater burning velocity with wider flame limits that could extend the lean burn limits and combustion characteristics of CNG. This paper compares pure CNG and 10% hydrogen-enriched CNG at various ignition speeds (0.6 ms, 0.8 m/s, and 1 m/s), injection positions (0 mm, 5 mm, 10 mm and 15 mm), and lambda ratios (0.9, 1.4 and 1.7) on the combustion characteristics, performance, and conversion efficiency are duly discussed. The findings show that the FPLG combustion stability limits increase with the hydrogen addition into the CNG. The CNG in-cylinder pressure increases significantly when the injection position is advanced, whereas the hydrogen addition reduces the influence of the injection position. The heat release rate increases by 15.62% and 23.72% with hydrogen addition, corresponding to the advanced and retarded injection positions. Consequently, the hydrogen addition increases the power RMS to 209.21 W and 232.64 W with an increment of 3.46% and 3.13%, respectively. Conclusively, the hydrogen addition into the CNG evidently shortens the combustion duration while improving the heat release rate, combustion stability, power RMS, Cycle-to-Cycle variation, and conversion efficiency.