Simulation of design and operation of hydrogen energy utilization system for a zero emission building

Nearly 40% of the total greenhouse gases (GHGs) are emitted from the energy consumption in buildings in Japan, which should be reduced to address global warming. A hydrogen energy utilization system with renewable energy (RE) was designed by MATLAB/Simulink simulations for realizing a zero emission building (ZEB), comprising a hydrogen-producing electrolyzer, a hydrogen storage tank, fuel cell, and battery for short-term power storage with estimated specifications of 3.0 Nm³/h, 36 Nm³, 4.2 kW, and 10 kW/17 kWh, respectively. We identified a small low-rise building (total floor area: ∼1000 m², demand: ∼5 kW) as the planned ZEB to construct and operate a bench-scale system. A 20-kW photovoltaic (PV) system was selected as the RE source. Two hydrogen production processes (constant power of 10 kW or with excess PV power) were evaluated by simulating 48-h operations on fine and cloudy days, where the former showed higher efficiency. The results with excess power on a fine day agreed well with that of actual operation, validating our simulation models. Further, the constant case was suitable for practical application.     

The dynamic modeling and the exergy assessment of hydrogen synthesize and storage system with the power-to-gas concept for various locations

In this article, the solar hydrogen storage is modeled and hourly investigated with TRNSYS software. The Photovoltaic (PV) panel is employed for green power generation that is consumed in the electrolyzer subsystem and produced hydrogen. Additionally, the required electricity at the lack of enough solar irradiation is supplied from the grid. The performance of the system is comparatively analyzed for three main cities. Results show that the maximum power generation by PV panel is about 1670 kW in June which approximately is the same for two cities. The energy and Faraday efficiency of electrolyzer changes between 0.85-0.89 and 0.89–0.92 respectively. The amount of hydrogen production reaches 1235 m³/h for one of them in May. The total amount of hydrogen production is 13,181 m³/year in Yazd, 13,143 m³/year in hot city, and 13,141 m³/year in most populated city.     

Utilization of renewable hybrid energy for refueling station in Al-Kharj,Saudi Arabia

Hydrogen is one of the energy carriers that can be produced using different techniques. Combining multiple energy sources can enhance hydrogen production and meet other electrical demands. The hybrid arrangement allows the produced hydrogen to be stored and used when the electrical energy sources are not adequate. In this study, utilizing the meteorological data was investigated using HOMER (Hybrid Optimization of Multiple Energy Resources) software for the optimal solution. The results demonstrated that the “best-optimized system has 270 kW of photovoltaic (PV), 1 unit of 300 kW of wind turbine (WT), 500 kW of electrolyzer, 100 kg/L of the hydrogen tank, 70 units of 1 kWh lithium-ion battery, and 472 kW of the converter. The selected hybrid energy system has the lowest Levelized cost of energy (LCOE), Levelized cost of hydrogen (LCOH), and net present cost (NPC) of $/kg 0.6208, $/kg 9.34, and $ 484,360.00 respectively which judged the system to be the best choice for the proposed hydrogen project in AI-Kharj. This investigation will help stakeholders and policymakers optimize hybrid energy systems that economically meet the hydrogen production and refueling station demands of the AI-Kharj community.     

Techno-economic assessment of a synthetic fuel production facility by hydrogenation of CO2 captured from biogas

In this study, a thermodynamic and economic analysis of a synthetic fuel production facility by utilizing the hydrogenation of CO₂ captured from biogas is carried out. It is aimed to produce methanol, a synthetic fuel by hydrogenation of carbon dioxide. A PEM electrolyzer driven by grid-tie solar PV modules is used to supply the hydrogen need of methanol. The CO₂ is captured from biogas produced in an actual wastewater treatment plant by a water washing unit which is a method of biogas purification. The required power which is generated by PV panels, in order to produce methanol, is found to be 2923 kW. Herein, the electricity consumption of 2875 kW, which is the main part of the total electricity generation, belongs to the PEM system. As a result of the study, the daily methanol production is found to be as 1674 kg. The electricity, hydrogen and methanol production costs are found to be $ 0.043 kWh^?1, $ 3.156 kg^?1, and $ 0.693 kg^?1, respectively. Solar availability, methanol yield from the reactor, and PEM overpotentials are significant factors effecting the product cost. The results of the study presents feasible methanol production costs with reasonable investment requirements. Moreover, the efficiency of the cogeneration plant could be increased via enriching the biogas while emissions are reduced.     

Design and transient-based analysis of a power to hydrogen (P2H2) system for an off-grid zero energy building with hydrogen energy storage

In this study, zero energy building (ZEB) with four occupants in the capital and most populated city of Iran as one of the biggest greenhouse gas producers is simulated and designed to reduce Iran's greenhouse emissions. Due to the benefits of hydrogen energy and its usages, it is used as the primary energy storage of this building. Also, the thermal comfort of occupants is evaluated using the Fanger model, and domestic hot water consumption is supplied. Using hydrogen energy as energy storage of an off-grid zero energy building in Iran by considering occupant thermal comfort using the fanger model has been presented for the first time in this study. The contribution of electrolyzer and fuel cell in supplying domestic hot water is shown. For this simulation, Trnsys software is used. Using Trnsys software, the transient performance of mentioned ZEB is evaluated in a year. PV panels are used for supplying electricity consumption of the building. Excess produced electricity is converted to hydrogen and stored in the hydrogen tank when a lack of sunrays exists and electricity is required. An evacuated tube solar collector is used to produce hot water. The produced hot water will be stored in the hot water tank. For supplying the cooling load, hot water fired water-cooled absorption chiller is used. Also, a fan coil with hot water circulation and humidifier are used for heating and humidifying the building. Domestic hot water consumption of the occupants is supplied using stored hot water and rejected heat of fuel cell and the electrolyzer. The thermal comfort of occupants is evaluated using the Fanger model with MATLAB software. Results show that using 64 m² PV panel power consumption of the building is supplied without a power outage, and final hydrogen pressure tank will be higher than its initial and building will be zero energy. Required hot water of the building is provided with 75 m² evacuated tube solar collector. The HVAC system of the building provided thermal comfort during a year. The monthly average of occupant predicted mean vote (PMV) is between ?0.4 and 0.4. Their predicted percentage of dissatisfaction (PPD) is lower than 13%. Also, supplied domestic hot water (DHW) always has a temperature of 50 °C, which is a setpoint temperature of DHW. Finally, it can be concluded that using the building's rooftop area can be transformed to ZEB and reduce a significant amount of greenhouse emissions of Iran. Also, it can be concluded that fuel cell rejected heat, unlike electrolyzer, can significantly contribute to supplying domestic hot water requirements. Rejected heat of electrolyzer for heating domestic water can be ignored.     

Design of a solar hydrogen refuelling station following the development of the first Croatian fuel cell powered bicycle to boost hydrogen urban mobility

Hydrogen refuelling stations are important for achieving sustainable hydrogen economy in low carbon transport and fuel cell electric vehicles. The solution presented in this paper provides us with a technology for producing carbon dioxide free hydrogen, which is an approach that goes beyond the existing large-scale hydrogen production technologies that use fossil fuel reforming. Hence, the main goal of this work was to design a hydrogen refuelling station to secure the autonomy of a hydrogen powered bicycle. The bicycle hydrogen system is equipped with a proton exchange membrane fuel cell stack of 300 W, a DC/DC converter, and a metal hydride storage tank of 350 NL of hydrogen. The hydrogen power system was made of readily available commercial components. The hydrogen station was designed as an off-grid system in which the installed proton exchange membrane electrolyzer is supplied with electric energy by direct conversion using photovoltaic cells. With the hydrogen flow rate of 2000 cc min⁻¹ the hydrogen station is expected to supply at least 5 bicycles to be used in 20 km long city tourist routes.     

Researching and adjusting the modes of joint operation of a photoelectric converter and a high pressure electrolyzer

The article describes the experimental studies of hydrogen (oxygen) generation processes by the electrolysis method that were fulfilled with the use of the energy plant model involving a solar energy photovoltaic converter (working surface area is of S = 1.5 m²) and a membrane-less high-pressure electrolyzer (capacity is of 0.002 m³ of hydrogen per hour with an operating pressure of 0.3 MPa). Under experimental studies we have adjusted the modes of joint operating the photoelectric converter and the membrane-less high pressure electrolyzer depending on the changes of solar insolation. We have determined the ways to increase the electrolyzer efficiency. It was found that the level of current density, which determines the electrolyzer efficiency by hydrogen, depends on the solar insolation level. The obtained experimental data, as to adapting an electrolyzer to be feed from a photoelectric converter, give the possibility to develop the algorithms of automatic control of the electrolyzer when it operates in composition of an autonomous energy plant.     

Construction and operation of hydrogen energy utilization system for a zero emission building

A bench-scale stationary hydrogen energy utilization system with renewable energy (RE) that realizes a zero emission building (ZEB) is presented. To facilitate compactness, safety, and mild operation conditions, a polymer electrolyte membrane (PEM) electrolyzer for hydrogen production (5 Nm³/h), PEM fuel cells (FC) for hydrogen use (3.5 kW), and metal hydride (MH) tanks for hydrogen storage (80 Nm³) are incorporated. Each hydrogen apparatus and Li-ion batteries (20 kW/20 kWh) are installed in a 12-ft. container and 20-kW photovoltaic panels provide power. A building energy management system (BEMS) controlled these system components in an integrated manner. The PEM Ely and FC have fast start-up and high efficiency under partial load operations, indicating suitability for daily start-stop operations. An AB-type TiFe-based alloy (520 kg) is used as the MH (not an AB₅-type rare earth alloy that has been commonly used in bench-scale hydrogen store) because, in addition to being low-cost, it is non-hazardous material under Japanese regulations. The results of a 24-h operation experiment verify ZEB attainment. PEM FC and TiFe-based tanks thermal integration results indicate that hydrogen use operation is achievable without external heat sources.     

A mobile off-grid platform powered with photovoltaic/wind/battery/fuel cell hybrid power systems

Cross utilization of photovoltaic/wind/battery/fuel cell hybrid-power-system has been demonstrated to power an off-grid mobile living space. This concept shows that different renewable energy sources can be used simultaneously to power off-grid applications together with battery and hydrogen energy storage options. Photovoltaic (PV) and wind energy are used as primary sources and a fuel cell is used as backup power. A total of 2.7 kW energy production (wind and PV panels) along with 1.2 kW fuel cell power is supported with 17.2 kWh battery and 15 kWh hydrogen storage capacities. Supply/demand scenarios are prepared based on wind and solar data for Istanbul. Primary energy sources supply load and charge batteries. When there is energy excess, it is used to electrolyse water for hydrogen production, which in turn can either be used to power fuel cells or burnt as fuel by the hydrogen cooker. Power-to-gas and gas-to-power schemes are effectively utilized and shown in this study. Power demand by the installed equipment is supplied by batteries if no renewable energy is available. If there is high demand beyond battery capacity, fuel cell supplies energy in parallel. Automatic and manual controllable hydraulic systems are designed and installed to increase the photovoltaic efficiency by vertical axis control, to lift up & down wind turbine and to prevent vibrations on vehicle. Automatic control, data acquisition, monitoring, telemetry hardware and software are established. In order to increase public awareness of renewable energy sources and its applications, system has been demonstrated in various exhibitions, conferences, energy forums, universities, governmental and nongovernmental organizations in Turkey, Austria, United Arab Emirates and Romania.     

Thermal management and power saving operations for improved energy efficiency within a renewable hydrogen energy system utilizing metal hydride hydrogen storage

To ensure the energy efficiency of renewable hydrogen energy systems, power conservation and thermal management are necessary. This study applies these principals to the operation of metal hydride tanks (MHTs) in a bench-scale hydrogen system, named Hydro Q-BiC?, comprising photovoltaic panels (20 kW), an electrolyzer (5 Nm³/h), MHTs containing a TiFe-based MH (40 Nm³), fuel cells (FC; 3.5 kW(power)/2.5 kW(heat)), and Li-ion batteries (20 kW/20 kWh). Here, we show that in a modified hydrogen production operation, with limited use of auxiliaries for cooling the MHTs, the power consumption of the MHTs was reduced by more than 99% compared to a typical operation. The thermal requirements for the MHTs were reduced by ceasing production in a pressurized state. During the hydrogen use operation, the power consumption was reduced to 1/4 and the FC heat output could be fully used; hence, the overall energy efficiency (power-to-hydrogen-to-power/heat) was as high as ~ 60% (43% for the typical operation).     

Investigation of photovoltaic-hydrogen power system for a real house in Turkey: Hydrogen blending to natural gas effects on system design

In the study, the effects of hydrogen mixing studies at the rate of 20% to the natural gas system which is an ongoing study in Turkey, on the photovoltaic system (PV) is investigated using a real house consumption. Providing the annual electrical energy consumption (1936,83  kWh) and 20% of natural gas consumption (62,4 m³) of a real house with hydrogen is included in the study. A PV-hydrogen system is theoretically investigated to provide the energy required for hydrogen production from solar panels. Hydrogen blending effects on PV size, capacity usage, and carbon footprint are analyzed. Thus, the contribution was also made to the “green hydrogen” works and reduction of the carbon footprint of the house. It was found that the required hydrogen for electricity can be provided 52,5 m² solar panel area and 14,28% increase in this area and installed power can provide an amount of hydrogen that need for 20% hydrogen blending to the natural gas system. The overall system capacity usage decreased when the system is used for 20% hydrogen blending to the natural gas system. The carbon footprint of the house was decreased by 67,5%. If the hydrogen has not been blended with 20% natural gas, this ratio would have been 59,2%.     

Solar powered residential hydrogen fueling station

This paper presents a conceptual design of a solar powered hydrogen fueling station for a single family home in Wallingford, Connecticut, USA. Sixty high-efficiency monocrystalline silicon photovoltaic (PV) solar panels (Total capacity: 18.9 kW) account for approximately 94.7% of the hydrogen home’s power consumption. The fueling station consists of a 165 bar high pressure electrolyzer for on-site production of 2.24 kg/day of hydrogen, three-bank cascade configuration storage tanks (4.26 kg of H₂ at 350 bar) and a SAE J2600 compliant hydrogen nozzle. The system produces 0.8 kg/day of hydrogen for a fuel cell vehicle with an average commute of 56 km/day (Fuel mileage: 71 km/kg H₂). Safety codes and standards applicable at the facility are described, and a well-to-wheel analysis is performed to contrast the carbon dioxide emissions of conventional gasoline and fuel cell vehicles. The energy efficiency obtained by incorporating a solar-hydrogen system for residential applications is also computed.     

Techno-economic optimisation of hydrogen production by PV - electrolysis: “RenHydrogen” simulation program

The work concerns the optimisation of hydrogen production by electrolysis using renewable energy resources. To achieve this aim, the techno-economic analysis was dedicated to a system composed of PV panels and an electrolyser, including all associated technology such as the chopper circuit¹. The first step was to complete a LabVIEW simulation program which was able to reproduce a photovoltaic (PV) plant connected to the alkaline electrolyser. The virtual instrument was developed on the basis of the models of incident radiation, PV cells and electrolyser. After the indication of PV cell type and number, tilt of all panels, number of strings², latitude and main characteristics of the electrolyser (e.g. nominal power, number of electrolytic cells, working temperature and pressure), the program computes the hydrogen produced, the electrolyser running hours and other data, for a chosen period of the year.Differently tilted photovoltaic panels were considered either directly coupled with the electrolyser or connected via a DC converter between the two systems.The simulation program, called “RenHydrogen”, provides a qualitative calculation of the hydrogen production during the whole year, comparing different technological options and leading to the techno-economic optimisation of the PV-electrolysis system.     

Cost analysis of wind-electrolyzer-fuel cell system for energy demand in Pınarbaşı-Kayseri

In this study, the hydrogen production potential and costs by using wind/electrolysis system in P?narba??-Kayseri were considered. In order to evaluate costs and quantities of produced hydrogen, for three different hub heights (50 m, 80 m and 100 m) and two different electrolyzer cases, such as one electrolyzer with rated power of 120 kW (Case-I) and three electrolyzers with rated power of 40 kW (Case-II) were investigated. Levelised cost of electricity method was used in order to determine the cost analysis of wind energy and hydrogen production. The results of calculations brought out that the electricity costs of the wind turbines and hydrogen production costs of the electrolyzers are decreased with the increase of turbine hub height. The maximum hydrogen production quantity was obtained 14192 kgH₂/year and minimum hydrogen cost was obtained 8.5 $/kgH₂ at 100 m hub height in the Case-II.     

Transient simulation and comparative assessment of a hydrogen production and storage system with solar and wind energy using TRNSYS

This paper uses the TRNSYS software to investigate the hourly energy generation potential, storage, and consumption via an electrolyzer and a fuel cell in the Canadian city of Saskatoon, which is a region with high solar and wind energy potential. For this purpose, a location with an area of 10,000 m² was considered, in which the use of solar panels and vertical-axis wind turbines (VAWTs) were simulated. In the simulation, the solar panels were placed at specific distances, and the energy generation capacity, amount of produced hydrogen, and the energy available from the fuel cell were examined hourly and compared to the case with wind turbines placed at standard distances. The results indicated energy generation capacities of 1,966,084 kWh and 75,900 kWh for the solar panels and the wind turbines, respectively, showing the high potential of solar panels compared to wind turbines. Moreover, the fuel cells in the solar and wind systems can produce 733,077 kWh and 22,629 kWh of energy per year, respectively, if they store all of the received energy in the form of hydrogen. Finally, the hourly rates of hydrogen production by the solar and wind systems were reported.     

Off-grid hybrid renewable energy system with hydrogen storage for South African rural community health clinic

Most inhabitants of rural communities in Africa lack access to clean and reliable electricity. This has deprived the rural dwellers access to modern healthcare delivery. In this paper, an off-grid renewable energy system consisting of solar PV and wind turbine with hydrogen storage scheme has been explored to meet the electrical energy demands of a health clinic. The health clinic proposed is a group II with 10 beds located in a typical village in South Africa. First, the wind and solar energy resources of the village were analysed. Thereafter, the microgrid architecture that would meet the energy demand of the clinic (18.67 kWh/day) was determined. Some of the key results reveal that the average annual wind speed at 60 m anemometer height and solar irradiation of the village are 7.9 m/s and 4.779 kWh/m²/day, respectively. The required architecture for the clinic composes of 40 kW solar PV system, 3 numbers of 10 kW wind turbines, 8.6 kW fuel cell, 25 kW electrolyser and 40 kg hydrogen tank capacity. The capital cost of the microgrid was found to be $177,600 with a net present cost of $206,323. The levelised cost of energy of the system was determined to be 2.34 $/kWh. The project has a breakeven grid extension distance of 8.81 km. Since this distance is less than the nearest grid extension distance of 21.35 km, it is established that the proposed renewable energy microgrid with a hydrogen storage system is a viable option for the rural community health clinic.     

Optimal design and management for hydrogen and renewables based hybrid storage micro-grids

In an energy sustainability perspective, the renewables penetration is expected to importantly increase over the next decade, requiring modifications in the current electric system in terms of flexibility and reliability. In this respect, storage systems will play a central role and the production of green hydrogen is seen as a promising solution for both short-term and seasonal storage.In this context, the aim of this paper is the development of a methodology for the optimal design of hybrid storage micro-grids based on renewables and hydrogen and the definition of an optimal management strategy in a perspective of hydrogen employment as seasonal storage. In detail, an optimization code – based on mathematical models for each component and on specifically developed optimization strategies for the management of the components interaction – will be presented and applied to a case study. The code optimizes the sizes of the integrated electrolyzer and fuel cell, based on an objective function that maximizes the storage efficiency. It has been applied to the S.A.P.I.E.N.T.E. micro-grid installed at the ENEA Research Centre near Rome (Italy) – composed of photovoltaic panels, batteries, heat pump and thermal storage systems – obtaining the optimal design of the hydrogen section to be integrated as seasonal storage strategy. Furthermore, a parametric analysis on the battery size has been performed. The application of the developed optimization routine resulted in the introduction of a 3.7 kW electrolyzer and 4 kW fuel cell coupled with 36 kWh of battery capacity, enabling a total hydrogen production of about 87.5 kg (corresponding to 1159 kWh of electricity produced during the thermal year).     

Energy and exergy analyses and optimization study of an integrated solar heliostat field system for hydrogen production

In this paper, we propose an integrated system, consisting of a heliostat field, a steam cycle, an organic Rankine cycle (ORC) and an electrolyzer for hydrogen production. Some parameters, such as the heliostat field area and the solar flux are varied to investigate their effect on the power output, the rate of hydrogen produced, and energy and exergy efficiencies of the individual systems and the overall system. An optimization study using direct search method is also carried out to obtain the highest energy and exergy efficiencies and rate of hydrogen produced by choosing several independent variables. The results show that the power and rate of hydrogen produced increase with increase in the heliostat field area and the solar flux. The rate of hydrogen produced increases from 0.006 kg/s to 0.063 kg/s with increase in the heliostat field area from 8000 m² to 50,000 m². Moreover, when the solar flux is increased from 400 W/m² to 1200 W/m², the rate of hydrogen produced increases from 0.005 kg/s to 0.018 kg/s. The optimization study yields maximum energy and exergy efficiencies and the rate of hydrogen produced of 18.74%, 39.55% and 1571 L/s, respectively.     

An integrated system for ammonia production from renewable hydrogen: A case study

This study presents an analysis and assessment study of an integrated system which consists of cryogenic air separation unit, polymer electrolyte membrane electrolyzer and reactor to produce ammonia for a selected case study application in Istanbul, Turkey. A thermodynamic analysis of the proposed system illustrates that electricity consumption of PEM electrolyzer is 3410 kW while 585.4 kW heat is released from ammonia reactor. The maximum energy and exergy efficiencies of the ammonia production system which are observed at daily average irradiance of 200 W/m² are found as 26.08% and 30.17%, respectively. The parametric works are utilized to find out the impacts of inlet air conditions and solar radiation intensity on system performance. An increase in the solar radiation intensity results in a decrease of the efficiencies due to higher potential of solar influx. Moreover, the mass flow rate of inlet air has a substantial effect on ammonia production concerning the variation of generated nitrogen. The system has a capacity of 0.22 kg/s ammonia production which is synthesized by 0.04 kg/s H₂ from PEM electrolyzer and 0.18 kg/s N₂ from a cryogenic air separation unit. The highest exergy destruction rate belongs to PEM electrolyzer as 736.2 kW while the lowest destruction rate is calculated as 3.4 kW for the separation column.     

Optimal energy management system for stand-alone wind turbine/photovoltaic/hydrogen/battery hybrid system with supervisory control based on fuzzy logic

This paper presents a novel hourly energy management system (EMS) for a stand-alone hybrid renewable energy system (HRES). The HRES is composed of a wind turbine (WT) and photovoltaic (PV) solar panels as primary energy sources, and two energy storage systems (ESS), which are a hydrogen subsystem and a battery. The WT and PV panels are made to work at maximum power point, whereas the battery and the hydrogen subsystem, which is composed of fuel cell (FC), electrolyzer and hydrogen storage tank, act as support and storage system. The EMS uses a fuzzy logic control to satisfy the energy demanded by the load and maintain the state-of-charge (SOC) of the battery and the hydrogen tank level between certain target margins, while trying to optimize the utilization cost and lifetime of the ESS. Commercial available components and an expected life of the HRES of 25 years were considered in this study. Simulation results show that the proposed control meets the objectives established for the EMS of the HRES, and achieves a total cost saving of 13% over other simpler EMS based on control states presented in this paper.