Enhancement of proton conductivity of polymer electrolyte membrane enabled by sulfonated nanotubes

Proton exchange membrane (PEM) with high proton conductivity is crucial to the commercial application of PEM fuel cell. Herein, sulfonated halloysite nanotubes (SHNTs) with tunable sulfonic acid group loading were synthesized and incorporated into sulfonated poly(ether ether ketone) (SPEEK) matrix to prepare nanocomposite membranes. Physicochemical characterization suggests that the well-dispersed SHNTs enhance the thermal and mechanical stabilities of nanocomposite membranes. The results of water uptake, ionic exchange capacity, and proton conductivity corroborate that the embedded SHNTs interconnect the ionic channels in SPEEK matrix and donate more continuous ionic networks. These networks then serve as proton pathways and allow efficient proton transfer with low resistance, affording enhanced proton conductivity. Particularly, incorporating 10% SHNTs affords the membrane a 61% increase in conductivity from 0.0152 to 0.0245 S cm⁻¹. This study may provide new insights into the structure-properties relationships of nanotube-embedded conducting membranes for PEM fuel cell.     

Improving the proton conductivity of proton exchange membranes via incorporation of HPW-functionalized mesoporous silica nanospheres into SPEEK

A highly stable composite proton exchange membrane (PEM) was developed by loading phosphotungstic acid in mesoporous silica nanospheres (HPW@MSNs) and blending with sulfonated poly (ether ether ketone) (SPEEK). The SPEEK/HPW@MSNs-0.5 membrane exhibits enhanced comprehensive performance, such as improved and stable proton conductivity and increased methanol barrier property. The proton conductivity decreased by 15.10% after 240 h at 60 °C and was 1.9 times lower than that of the SPEEK/HPW membrane. The selectivity of the SPEEK/HPW@MSNs-0.5 membrane was about 2.0 times that of the pure SPEEK membrane and 3.4 times that of the SPEEK/HPW membrane.     

4-Aminopyridine grafted sulfonated poly(arylene ether ketone sulfone) proton exchange membrane with high relative selectivity for fuel cells

A series of sulfonated poly(arylene ether ketone sulfone)s polymer having a degree of sulfonation of 80% and a carboxyl group in the side chain (C-SPAEKS) were prepared by polycondensation. The 4-aminopyridine grafted sulfonated poly(arylene ether ketone sulfone)s polymer membranes (SPPs) were prepared by amidation reaction with the carboxyl group to immobilize 4-aminopyridine on the side chain. The ¹H NMR results and Fourier transform infrared of SPP membranes demonstrated the successful grafting of the 4-aminopyridine. Proton conductivity, water absorption, swelling ratio, and thermal stability of different proportions of SPP membranes were investigated under the different conditions. With the increase of pyridine grafting content, the methanol permeability coefficient of the membrane decreased significantly from 8.17 × 10⁻⁷ cm²s⁻¹ to 8.92 × 10⁻⁸ cm²s⁻¹ at 25 °C. And, the proton conductivity and relative selectivity of the membrane were positively correlated with the grafted pyridine content. Among them, the SPP-4 membrane exhibited the highest proton conductivity of 0.088 Scm⁻¹ at 100 °C. The relative selectivity increased from 4.73 × 10⁴ S scm⁻³ to 9.84 × 10⁴ S scm⁻³.     

Development of multiblock copolymers with novel hydroquinone-based hydrophilic blocks for proton exchange membrane (PEM) applications

Hydrophilic-hydrophobic sequenced multiblock copolymers were synthesized and evaluated for use as proton exchange membranes (PEMs). The multiblock copolymers were prepared by a coupling reaction between fully disulfonated hydroquinone-based hydrophilic oligomers (HQS100) and unsulfonated poly(arylene ether sulfone) hydrophobic oligomers (BPS0). The hydroquinone-based hydrophilic oligomers possess several advantages over previously utilized biphenol-based hydrophilic oligomers (BPS100), including higher hydrophilicity, enhanced nano-phase separation with hydrophobic segments, and lower cost. To maintain the hydrophilic-hydrophobic sequences in the system, the coupling reactions were conducted at low temperature (e.g., 105 °C) to avoid ether-ether exchange reactions. The coupling reaction was solvent sensitive due to a low reactivity of the hydroquinone-phenoxide end-group on the HQS100. All copolymers produced tough ductile films when cast from an NMP or DMF solution. Fundamental membrane parameters including water uptake, proton conductivity, and swelling ratio were investigated along with morphology characterizations by atomic force microscopy (AFM).     

Enhancement of fuel cell properties in polyethersulfone and sulfonated poly (ether ether ketone) membranes using metal oxide nanoparticles for proton exchange membrane fuel cell

The proton exchange membrane (PEM) was synthesized using polyethersulfone (PES), sulfonated poly (ether ether ketone) (SPEEK) and nanoparticles. The metal oxide nanoparticles such as Fe₃O₄, TiO₂ and MoO₃ were added individually to the polymer blend (PES and SPEEK). The polymer composite membranes exhibit excellent features regarding water uptake, ion exchange capacity and proton conductivity than the pristine PES membrane. Since the presence of sulfonic acid groups provides by added SPEEK and the unique properties of inorganic nanoparticles (Fe₃O₄, TiO₂ and MoO₃) helps to interconnect the ionic domain by the absorption of more water molecules thereby enhance the conductivity value. The proton conductivity of PES, SPEEK, PES/SPEEK/Fe₃O₄, PES/SPEEK/TiO₂ and PES/SPEEK/MoO₃ membranes were 0.22 × 10^?4 S/cm, 5.18 × 10^?4 S/cm, 3.57 × 10^?4 S/cm, 4.57 × 10^?4 S/cm and 2.67 × 10^?4 S/cm respectively. Even though the blending of PES with SPEEK has reduced the conductivity value to a lesser extent, hydrophobic PES has vital role in reducing the solvent uptake, swelling ratio and improves hydrolytic stability. Glass transition temperature (T_g) of the membranes were determined from DSC thermogram and it satisfies the operating condition of fuel cell system which guarantees the thermal stability of the membrane for fuel cell application.     

Layer-by-layer self-assembly of polyaniline on sulfonated poly(arylene ether ketone) membrane with high proton conductivity and low methanol crossover

Sulfonated poly(arylene ether ketone) bearing carboxyl groups (SPAEK-C) membranes were first modified by alternating deposition of oppositely charged polyaniline (PANI) and phosphotungstic acid (PWA) via the layer-by-layer method in order to prevent the crossover of methanol in a direct methanol fuel cell. The methanol permeability of SPAEK-C–(PANI/PWA)₅ is 2 orders of magnitude less than those of Nafion 117 and pristine SPAEK-C. Furthermore, the modified membrane shows a proton conductivity of 0.093 Scm⁻¹ at 25 °C and 0.24 Scm⁻¹ at 80 °C, which are superior to those of Nafion 117 and pristine SPAEK-C. Fourier transform infrared spectroscopy confirms that PANI and PWA are assembled in the multilayers. The SEM images show the presence of thin PANI/PWA layers coated on the SPAEK-C membrane. Thermal stability, water uptake, water swelling, proton and electron conductivity at different temperature of the SPAEK-C and SPAEK-C-(PANI/PWA)_n membranes are also investigated.     

Considerations of the morphology in the design of proton exchange membranes: Cross-linked sulfonated poly(ether ether ketone)s using a new carboxyl-terminated benzimidazole as the cross-linker for PEMFCs

A novel benzimidazole trimer (alkyl-BI) was synthesized using 3,3′-diaminobenzidine and succinic acid as monomers, and then a series of cross-linked membranes (c-SPEEK-Xs) were prepared by a heating method using the alkyl-BI as the cross-linker. We systematically studied the water uptake and swelling ratio, thermal and chemical stability, mechanical properties, proton conductivity, and methanol permeability of the cross-linked membranes as a function of different loading ratios of the alkyl-BI trimer. All of the properties of the cross-linked membranes were significantly improved over membranes consisting of unmodified SPEEK. In particular, the performance of the c-SPEEK-Xs membranes was compared to that of a cross-linked membrane, c-SPEEK-BI7, which was prepared by using rigid-BI as the cross-linker. The latter cross-linker was synthesized by using 3,3′-diaminobenzidine and isophthalic acid as monomers in order to investigate how cross-linkers with different structures affect the morphology and properties of the membranes. Transmission electron microscopy (TEM) analysis showed that c-SPEEK-BI7 and the c-SPEEK-6.5% possess different hydrophilic/hydrophobic two-phase separation morphologies, which have dramatic effects on the proton conductivity and methanol permeability.     

Hydrophilic treatment poly(tetrafluoroethylene) reinforced sulfonated poly(ether ether ketone) composite membrane for proton exchange membrane fuel cell application

A reinforced composite membrane based on SPEEK (sulfonated poly ether ether ketone) and porous PTFE substrate (polytetrafluoroethylene) is fabricated and investigated for proton exchange membrane fuel cell application. In order to improve the combination between SPEEK polymer and PTFE matrix, PTFE substrate is hydrophilically pretreated by naphthalene sodium solution. The experimental results indicate that SPEEK can impregnate into treated PTFE substrate (abbreviated as trPTFE) more easily. The variation of PTFE surface property before and after treatment is characterized by water contact angle experiment and ATR-FTIR technique. The impregnated status of SPEEK polymer in PTFE matrix is also characterized by ATR-FTIR. According to the appearance photo of two composite membranes, it is showed that SPEEK/trPTFE composite membrane has more uniform and homogeneous morphology. Moreover, the mechanical property of SPEEK/trPTFE composite membrane also has an advantage over pristine SPEEK membrane. Due to the reinforced effect of trPTFE substrate, thinner composite membrane can be applied in single cell evolution and achieves better performance as a result.     

An effective strategy to enhance the performance of the proton exchange membranes based on sulfonated poly(ether ether ketone)s

We report an effective and facile approach to enhance the dimensional and chemical stability of sulfonated poly(ether ether ketone) (SPEEK) type proton exchange membranes through simple polymer blending for fuel cell applications, using commercial available materials. The polymeric blends with sulfonated poly(aryl ether sulfone)s (SPAES) were simply fabricated by a three-component system, which contained SPEEK (10–50 wt%, 1.83 mmol/g), and SPAES-40 (1.72 mmol/g)/SPAES-50 (2.04 mmol/g) at 1:1 in weight. The SPAES-40 was selected for mechanical and dimensional stability reinforcing, while SPAES-50 for the good polymer compatibility. The obtained SPEEK/SPAES blend membranes showed depressed water uptake, better dimensional and oxidative stability, together with higher proton conductivity beyond 70 °C than the pristine SPEEK membrane. The apparent improvements in membrane properties were associated with the homogeneous dispersion of SPEEK and both SPAES copolymers inside the membranes as well as the rearrangements of the polymeric chains. The SPEEK content should be properly controlled in the range of 10–40% (B10 to B40). In a H₂/O₂ fuel cell test, B30 showed a maximum power density of 700 mW/cm², which was 1.6 times as high as that of B40 at 80 °C under 100% RH. The further cross-linking treatment produced more ductile and enduring blend membranes, indicating an appreciable prospective for fuel cell applications.     

Sulfonated poly(arylene ether)s based proton exchange membranes for fuel cells

During the past decade proton exchange membrane fuel cells (PEMFCs) as one kind of the potential clean energy sources for electric vehicles and portable electronic devices are attracting more and more attentions. Although Nafion® membranes are considered as the benchmark of proton exchange membranes (PEMs), the drawbacks of Nafion® membranes restrict the commercialization in the practical application of PEMFCs. As of today, the attention is to focus on developing both high-performance and low-cost PEMs to replace Nafion® membranes. In all of these PEMs, sulfonated poly(arylene ether ketone)s (SPAEKs) and sulfonated poly(arylene ether sulfone)s (SPAESs) are the most promising candidates due to their excellent performance and low price. In this review, the efforts of SPAEK and SPAES membranes are classified and introduced according to the chemical compositions, the microstructures and configurations, as well as the composites with polymers and/or inorganic fillers. Specifically, several perspectives related to the modification and composition of SPAESs and SPAEKs are proposed, aiming to provide the development progress and the promising research directions in this field.     

Novel sulfonated poly(arylene ether ketone) copolymers bearing carboxylic or benzimidazole pendant groups for proton exchange membranes

A novel strategy in which the benzimidazole group and sulfonic group are simultaneously attached to an aromatic polymer has been reported in this paper. For this purpose, sulfonated poly(arylene ether ketone) copolymers containing carboxylic acid groups (SPAEK-x-COOH, x refers to the molar percentage of sulfonated repeating units) are prepared by the aromatic nucleophilic polycondensation of sodium 5,5′-carbonyl-bis(2-fluobenzene-sulfonate) (SDFBP), 4,4′-difluorobenzophenone (DFBP) and phenolphthalin (PPL). Then the carboxylic acid groups attached to the SPAEK-x-COOH are transformed to benzimidazole units through condensation reactions (referred to as SPAEK-x-BI). Fourier transform infrared spectroscopy and ¹H NMR measurements are used to characterize and confirm the structures of these copolymers. SPAEK-x-COOH membranes exhibit superior mechanical properties with maximum elongations at break up to 133%, meanwhile SPAEK-x-BI also shows good thermal and mechanical stability. The proton conductivity, swelling ratio and methanol permeability of the polymers with benzimidazole are lower than those with carboxylic groups, which indicated that there is an acid-base complex between benzimidazole and sulfonic acid groups. A balance of proton conductivity, methanol permeability, thermal and mechanical stabilities can be designed by incorporation of functional groups to meet the requirements for the applications in direct methanol fuel cells.     

Synthesis of the sulfonated poly(ether ether ketone ketone) proton exchange membrane with butane-1,4-diylbis(oxy) spacers and sulfopropyloxy pendants through Friedel-Crafts polyacylation

A novel proton exchange membrane composed of the sulfonated poly(ether ether ketone ketone) (SPEEKK) with butane-1,4-diylbis(oxy) spacers in the backbone and sulfopropyloxy pendants is synthesized through the Friedel-Crafts polyacylation of 1,4-diphenoxybutane (DPB), diethyl-3,3’-([1,1′-biphenyl]-2,2′-diylbis(oxy))bis(propane-1-sulfonate) (SBP–OEt), and terephthaloyl chloride (TPC) under mild conditions. The monomer DPB can introduce the flexible aliphatic butane-1,4-diylbis(oxy) spacers into the polymeric backbone and thus promote the formation of proton transport channels. The as-synthesized SPEEKK exhibits a high proton conductivity of 152.5 mS cm^?1 at 95 °C and 90% relative humidity (RH), a moderate water uptake of 53.2% at 100 °C and also a high ion exchange capacity of 1.74 mmol g^?1. These characteristics are attributed to the enhanced nanophase separation induced by the flexible butane-1,4-diylbis(oxy) spacers and hydrophilic sulfopropyloxy sidechains.     

Novel hybrid polymer electrolyte membranes with high proton conductivity prepared by a silane-crosslinking technique for direct methanol fuel cells

In order to prepare a hybrid proton exchange membrane with low methanol permeability and high proton conductivity, two silane monomers, namely 3-glycidoxypropyl-trimethoxysilane (GPTMS) and 3-mercaptopropyl-trimethoxysilane (MPTMS) are first blended with a sulfonated poly(arylene ether ketone) (SPAEK). Then the blended membrane is heated to induce the grafting of GPTMS onto SPAEK. Finally, a hydrolysis-condensation is performed on the grafted membrane to induce cross-linking. The -SH groups of MPTMS are oxidized to sulfonic acid groups, which are attributed to enhance the proton conductivity of hybrid membranes. Fourier transform infrared spectroscopy is used to characterize and confirm the structures of SPAEK and these cross-linked hybrid membranes. The proton conductivity of a cross-linked hybrid membrane G50M50 reaches up to 0.20 S cm⁻¹ at 80 °C, which is comparable to that of SPAEK and much higher than that of Nafion. Meanwhile, the methanol permeability is nearly three times lower than that of Nafion and two times lower than that of SPAEK. The ion-exchange capacity, water uptake, membrane swelling and thermal stability are also investigated to confirm their applicability in fuel cells.     

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) for proton exchange membrane fuel cell application

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) with oligoaniline in the main chain have been prepared and immersed in H₃PO₄ to obtain acid-doped composite films. As expected, the water uptake values and methanol permeability of the composite membranes decrease with the increase of the weight fraction of PAA in the membrane matrix. Notably, the SPEEK-6F/PAA-15 shows a water uptake of 13.2% and a methanol permeability of 0.9 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the Nafion (28.6% and 15.5 × 10⁻⁷ cm² s⁻¹, respectively). Although the proton conductivities decrease after the addition of PAA, higher selectivity values are obtained with the composite membranes. Therefore, the SPEEK-6F/PAA blend membranes, with the improved proton conductivity, methanol resistance and good thermal stability, can be used as a good alternative for proton conductive membranes with potential application in proton exchange membrane fuel cells (PEMFCs).     

Improving the proton conductivity of sulfonated poly (ether ether ketone) membranes by incorporating a crystalline nanoassembly of trimesic acid and melamine

A novel proton exchange membrane was synthesized by embedding a crystalline which was nano-assembled through trimesic acid and melamine (TMA·M) into the matrix of the sulfonated poly (ether ether ketone) (SPEEK) to enhance the proton conductivity of the SPEEK membrane. Fourier transform infrared indicated that hydrogen bonds existed between SPEEK and TMA·M. XRD and SEM indicated that TMA·M was uniformly distributed within the matrix of SPEEK, and no phase separation occurred. Thermogravimetric analysis showed that this membrane could be applied as high temperature proton exchange membrane until 250 °C. The dimensional stability and mechanical properties of the composite membranes showed that the performance of the composite membranes is superior to that of the pristine SPEEK. Since TMA·M had a highly ordered nanostructure, and contained lots of hydrogen bonds and water molecules, the proton conductivity of the SPEEK/TMA·M-20% reached 0.00513 S cm⁻¹ at 25 °C and relative humidity 100%, which was 3 times more than the pristine SPEEK membrane, and achieved 0.00994 S cm⁻¹ at 120 °C.     

Enhanced anhydrous proton conductivity of SPEEK/IL composite membrane embedded with amino functionalized mesoporous silica

The novel SP/IL/AMS composite membrane doped with amino-functionalized mesoporous silica (AMS) was successfully prepared. Sulfonated poly ether ether ketone (SPEEK, SP) was used as the polymer matrix and the ionic liquid (IL) was N-ethylimidazolium trifluoromethanesulfonate (EIm[Tfo]). Its properties were compared with SP/IL/NMS composite membrane doped with non-functionalized mesoporous silica (NMS). Fourier transform infrared spectroscopy (FT-IR) analysis indicated that the components in the composite membrane were bound by intermolecular forces. In addition, an acid-base interaction was formed between -NH₂ in AMS and -SO₃H in SPEEK. The acid-base pair is beneficial to proton conduction. The anhydrous proton conductivity of SP/IL/3-AMS-7.5 composite membrane is about 4 times higher than that of the SP/IL/NMS-7.5. In addition, the good interfacial compatibility between AMS and polymer matrix is conducive for creation continuous proton transfer channel. Thermogravimetric analysis (TG) showed that all composite membranes were stable at 270 °C. The leaching of IL data indicated that IL can be effectively retained due to the presence of -OH and -NH₂ on the NMS and AMS surfaces. The SP/IL/AMS composite membrane could be used in proton exchange membrane fuel cells under medium temperature and anhydrous conditions.     

Electrospun multifunctional sulfonated carbon nanofibers for design and fabrication of SPEEK composite proton exchange membranes for direct methanol fuel cell application

Microstructural construction of a polymer/inorganic filler interface in organic/inorganic composite proton exchange membranes is a key to design of high performance proton conducting materials. Here, carbon nanofibers (CNFs) prepared through electrospun were successfully sulfonated to improve interfacial compatibility between the sulfonated poly(ether ether ketone) (SPEEK) and the sulfonated CNFs (SCNFs) via hydrogen bonding interaction. In addition, carbon nanofiber mats were successfully sheared into short lengths to facilitate dispersion of the SCNFs in the composite membranes. To demonstrate the effectiveness of the SCNFs on improvement of properties of the composite membranes, key physical quantities, i.e. mechanical strength, proton conductivity and methanol permeation were measured and systematically compared with the results of the neat SPEEK and Nafion 117 membranes. It was found that doping with the SCNFs of various contents could profoundly influence the physical properties of the composite membranes. In particular, mechanical strength, proton conductivity and methanol permeability prevention of the composite membranes were significantly enhanced upon incorporation of the SCNFs as fillers. The study provides useful insight into the investigation of the SCNFs based composite membranes for fuel cell applications.     

Influence of mesoporous phosphotungstic acid on the physicochemical properties and performance of sulfonated poly ether ether ketone in proton exchange membrane fuel cell

This study demonstrates the successful development of hybrid mesoporous siliceous phosphotungstic acid (mPTA-Si) and sulfonated poly ether ether ketone (SPEEK) as a proton exchange membrane with a high performance in hydrogen proton exchange membrane fuel cells (PEMFC). SPEEK acts as a polymeric membrane matrix and mPTA-Si acts as the mechanical reinforcer and proton conducting enhancer. Interestingly, incorporating mPTA-Si did not affect the morphological aspect of SPEEK as dense membrane upon loading the amount of mPTA-Si up to 2.5 wt%. The water uptake reduced to 14% from 21.5% when mPTA-Si content increases from 0.5 to 2.5 wt% respectively. Meanwhile, the proton conductivity increased to 0.01 Scm^?1 with 1.0 wt% mPTA-Si and maximum power density of 180.87 mWcm^?2 which is 200% improvement as compared to pristine SPEEK membrane. The systematic study of hybrid SP-mPTA-Si membrane proved a substantial enhancement in the performance together with further improvement on physicochemical properties of parent SPEEK membrane desirable for the PEMFC application.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

Influence of alkaline 2D carbon nitride nanosheets as fillers for anchoring HPW and improving conductivity of SPEEK nanocomposite membranes

In the present study, novel composite membranes were prepared based on sulfonated poly (ether ether ketone)/phosphotungstic acid/carbon nitride nanosheets (SPEEK/HPW/g-C₃N₄). The alkaline ultrathin g-C₃N₄ nanosheets in the membranes behaved like “double-sided adhesive”, forming hydrogen bonds with the HPW molecules to anchor hydrophilic HPW without leaking. Moreover, the amine groups of nanosheets formed acid–base pairs with –SO₃H of the SPEEK polymer matrix, facilitating the Grotthuss-type transport of proton to improve conductivity. The g-C₃N₄ inorganic particles provided tortuous pathways for methanol transport to suppress the methanol permeability coefficient. The selectivity of the SPEEK/HPW/g-C₃N₄-1.0 was 2.3 times higher than that of SPEEK/HPW and 1.5 times higher than that of pristine SPEEK. SPEEK/HPW/g-C₃N₄ hybrid membranes exhibited stable and durable operation for 240 h under 100% RH at 60 °C. Moreover, membranes exhibited superior mechanical property, with maximum elongation at break of 223.3%.