Hydrogen generation by hydrolysis of sodium borohydride on CoB/SiO2 catalyst

Generation of hydrogen by hydrolysis of alkali metal hydrides has attracted attention. Unsupported CoB catalyst demonstrated high activity for the catalytic hydrolysis of NaBH₄ solution. However, unsupported CoB nanoparticles were easy to aggregate and difficult to reuse. To overcome these drawbacks, CoB/SiO₂ was prepared and tested for this reaction. Cobalt (II) acetate precursor was loaded onto the SiO₂ support by incipient-wetness impregnation method. After drying at 100 °C, Co cations were deposited on the support. The dried sample was then dispersed in methanol/water solution and then fully reduced by NaBH₄ at room temperature. The catalyst was characterized by N₂ sorption, XRD and XPS. The results indicated that the CoB on SiO₂ possessed amorphous structure. B and Co existed both in elemental and oxidized states. SiO₂ not only affected the surface compositions of CoB, but also affected the electronic states of Co and B. B⁰ could donate partial electron to Co⁰. The structure effect caused by the SiO₂ support helped to prevent CoB nanocluster from aggregation and therefore the activity increased significantly on hydrolysis of alkaline NaBH₄ solution. The CoB/SiO₂ catalyst showed much higher activity than the unsupported CoB catalyst. At 298 K, the hydrogen generation rate on CoB/SiO₂ catalyst was 4 times more than that on the unsupported CoB catalyst. The hydrogen generation rate was as high as 10,586 mL min⁻¹ g⁻¹ catalyst at 298 K. CoB/SiO₂ is a very promising catalyst for this reaction.     

Electrospun carbon nanofiber-encapsulated NiS nanoparticles as an efficient catalyst for hydrogen production from hydrolysis of sodium borohydride

Carbon nanofibers (CNFs) incorporating NiS nanoparticles (NPs), namely NiS@CNFs were prepared by one-step electrospinning and successfully employed as a catalyst for hydrogen production from hydrolytic dehydrogenation of sodium borohydride (SBH). As-prepared NiS@CNFs, composed of polyacrylonitrile (PAN), nickel acetate, and ammonium sulfide, was calcined at 900 °C in argon atmosphere, and characterized using standard surface science techniques. The combined results revealed the growth of NiS NPs inside the CNFs, hence confirmed the presence of elemental Ni, S, and C. The as-prepared NiS@CNFs catalyst has a significantly higher surface area (650.92 m²/g) than the reported value of 376 m²/g. Importantly, this catalyst exhibited a much higher catalytic performance, for H₂ production from SBH, than that of Ni@CNFs, as evidenced by its low activation energy (∼25.11576 kJ/mol) and their R_max values of 2962 vs. 1770 mL/g·min. Recyclability tests on using NiS@CNFs catalyst showed quantitatively production (∼100% conversion) of H₂ from SBH and retained up to 70% of its initial catalytic activity after five successive cycles. The low cost and high catalytic performance of the designed NiS@CNFs catalyst enable facile H₂ production from readily available hydrogen storage materials.     

Highly dispersed cobalt nanoparticles onto nitrogen-doped carbon nanosheets for efficient hydrogen generation via catalytic hydrolysis of sodium borohydride

Porous carbon nanostructures are promising supports for stabilizing the highly dispersed metal nanoparticles and facilitating the mass transfer during the reaction, which are critical to achieve the high efficiency of hydrogen generation from sodium borohydride dehydrogenation. Herein, the catalytically active porous architectures are simply prepared by using 2-methylimidazole and melamine as reactive sources. The structural and compositional characterizations reveal the coexistence of metallic cobalt and N-doped carbon in porous architectures. Electron microscopy observations indicate that the synthesized products are smartly constructed from the carbon nanosheets with densely dispersed Co nanoparticles. Due to the notable structural features, the prepared Co@NC-600 sample presents the highly efficient activity for catalytic hydrolysis of NaBH₄ with a hydrogen generation rate of 2574 mL min⁻¹ g_cat⁻¹ and an activation energy of 47.6 kJ mol⁻¹. The catalytically active metallic Co and suitable support-effect of N-doped carbon are responsible for catalytic dehydrogenation.     

Effects of reaction conditions on hydrogen production and carbon nanofiber properties generated by methane decomposition in a fixed bed reactor using a NiCuAl catalyst

In this paper, the results obtained in the catalytic decomposition of methane in a fixed bed reactor using a NiCuAl catalyst prepared by the fusion method are presented. The influences of reaction temperature and space velocity on hydrogen concentration in the outlet gases, as well as on the properties of the carbon produced, have been investigated. Reaction temperature and the space velocity both increase the reaction rate of methane decomposition, but also cause an increase in the rate of catalyst deactivation. Under the operating conditions used, the carbon product is mainly deposited as nanofibers with textural properties highly correlated with the degree of crystallinity.     

Hydrogen generation from sodium borohydride hydrolysis by multi-walled carbon nanotube supported platinum catalyst: A kinetic study

In this study, it is aimed to investigate hydrogen (H₂) generation from sodium borohydride (NaBH₄) hydrolysis by multi-walled carbon nanotube supported platinum catalyst (Pt/MWCNT) under various conditions (0–0.03 g Pt amount catalyst, 2.58–5.03 wt % NaBH₄, and 27–67 °C) in detail. For comparison, carbon supported platinum (Pt/C) commercial catalyst was used for H₂ generation experiments under the same conditions. The reaction rate of the experiments was described by a power law model which depends on the temperature of the reaction and concentrations of NaBH₄. Kinetic studies of both Pt/MWCNT and Pt/C catalysts were done and activation energies, which is the required minimum energy to overcome the energy barrier, were found as 27 kJ/mol and 36 kJ/mol, respectively. Pt/MWCNT catalyst is accelerated the reaction less than Pt/C catalyst while Pt/MWCNT is more efficient than Pt/C catalyst, they are approximately 98% and 95%, respectively. According to the results of experiments and the kinetic study, the reaction system based on NaBH₄ in the presence of Pt/MWCNT catalyst can be a potential hydrogen generation system for portable applications of proton exchange membrane fuel cell (PEMFC).     

Exploring the technological maturity of hydrogen production by hydrolysis of sodium borohydride

Sodium borohydride NaBH₄ (SB) has been rediscovered in the late 1990s and been presented as a promising hydrogen storage material owing to its high gravimetric hydrogen density of 10.8 wt% and ability to produce H₂ by hydrolysis at ambient conditions. This looked promising, but soon hydrolysis of SB encountered numerous obstacles. In 2015, a progress report (Int J Hydrogen Energy 2015; 40:2673–91) showed that the 2000–2014 research did not overcome all of the obstacles, making SB far from being technologically mature. Eight years have passed since 2015. Have we put more effort into all aspects relating to hydrolysis of SB? If so, do we have produced scaled-up technologies and prototypes, of which we would have a better knowledge? Have we been able to gain in technological readiness level? Answering these questions is the main objective of this article. A secondary objective is to summarize the newly acquired knowledge. Five main observations stand out. First, the 2015–2022 period is regrettably similar to the 2000–2014 since, again, catalysts have dominated the field and the other aspects (e.g. recycling of the by-product to regenerate SB, scale-up and implementation) have received little attention. Second, hydrolysis of SB still runs into numerous obstacles, some of the obstacles being known since a long time and other ones being relatively new and unknown. Third, there has been little gain in terms of technological readiness level while few research groups have shown that there is room for new ideas and innovation. Fourth, energy, exergy and economic analyses are needed to evaluate the overall cost of H₂ from SB. Fifth, SB has not effectively thought from the end user perspective. In conclusion, many obstacles remain to be overcome before hydrolysis of SB can be a commercial solution for carrying and producing H₂. However, all efforts should be dedicated to (i) construct, operate and optimize H₂ production systems (i.e. prototypes and demonstrators), (ii) handle SB at the gram-to-kilogram scale, (iii) make production of SB even more efficient, and (iv) overcome all obstacles while thinking from the end user perspective.     

Preparation and application of sodium borohydride composites for portable hydrogen production

Novel composites consisting of cobalt–boron (CoB) catalyst and sodium borohydride (NaBH₄) implantation in polymers (polyethylene glycol (PEG) or sodium alginate) were prepared for portable hydrogen production. The CoB catalyst was synthesized by the reduction of cobalt salt in NaBH₄ solution followed by heat treatment in nitrogen atmosphere. The catalyst was embedded in PEG gel or alginate beads and NaBH₄ was directly added in PEG–dimethylformamide (DMF) gel and adsorbed in alginate beads. It is noted that the composites prepared are stable in dry air and can be easily used for hydrogen production. A rate of hydrogen production of 750 ml min⁻¹ g⁻¹ was reached when simply putting the composites into pure water. The humidified pure hydrogen can be used conveniently for fuel cells.     

Salicylaldimine-Ni complex supported on Al2O3: Highly efficient catalyst for hydrogen production from hydrolysis of sodium borohydride

In this study, the Ni-based complex catalyst containing nickel of 1% supported on Al₂O₃ is used as for the hydrogen production from NaBH₄ hydrolysis. The maximum hydrogen production rate from hydrolysis of NaBH₄ with Ni-based complex catalyst supported on Al₂O₃ containing nickel of 1% is 62535 ml min^?1 g^?1 (complex catalyst containing 1 wt% Ni). The resulting complex catalyst is characterised by XRD, XPS, SEM, FT-IR, UV, and BET surface area analyses. The Arrhenius activation energy is found to be 27.29 kJ mol^?1 for the nickel-based complex catalyst supported on Al₂O₃. The reusability of the catalyst used in this study has also been investigated. The Ni-based complex catalyst supported on Al₂O₃ containing nickel of 1% is maintained the activity of 100% after the fifth use, compared to the first catalytic use. The n value for the reaction rate order of NaBH₄ is found to be about 0.33.     

Investigation on salisylaldimine-Ni complex catalyst as an alternative to increasing the performance of catalytic hydrolysis of sodium borohydride

In this study, 5-amino-2, 4-dichlorophenol-3, 5-ditertbutylsalisylaldimine-Ni complex catalyst is synthesised and used as an alternative to previous studies to produce hydrogen from hydrolysis of sodium borohydride. The resulting complex catalyst is characterised by XRD, XPS, SEM, FT-IR and BET surface area analyses. Experimental works are carried out at 30 °C with 2% NaBH₄, 7% NaOH and 5 mg of catalyst. The maximum hydrogen production rate from hydrolysis of sodium borohydride with nickel-based complex catalyst compared to the pure nickel catalyst is increased from 772 ml min^?1g^?1 to 2240 ml min^?1g^?1 by an increase of 190%. At the same time, the hydrolysis reaction with pure nickel catalyst is completed in 145 min while the hydrolysis reaction with nickel-based complex catalyst is completed in 50 min. The activation energy of this hydrolysis reaction was calculated as 18.16 kJ mol^?1. This work also includes kinetic information for the hydrolysis of NaBH₄.The reusability of the nickel-based complex catalyst used in this study has also been studied. The nickel-based complex catalyst is maintained the activity of 72% after the sixth use, compared to the first catalytic use.     

Catalytic hydrolysis of sodium borohydride by a novel nickel–cobalt–boride catalyst

With the aim of designing an efficient hydrogen generator for portable fuel cell applications nickel–cobalt–boride (Ni–Co–B) catalysts were prepared by a chemical reduction method and their catalytic hydrolysis reaction with alkaline NaBH₄ solution was studied. The performance of the catalysts prepared from NaBH₄ solution with NaOH, and without NaOH show different hydrogen generation kinetics. The rate of hydrogen generation was measured using Ni–Co–B catalyst as a function of the concentrations of NaOH and NaBH₄, as well as the reaction temperature, in the hydrolysis of alkaline NaBH₄ solution. The hydrogen generation rate increases for lower NaOH concentrations in the alkaline NaBH₄ solution and decreases after reaching a maximum at 15 wt.% of NaOH. The hydrogen generation rate is found to be constant with respect to the concentration of NaBH₄ in the alkaline NaBH₄ solution. The activation energy for hydrogen generation is found to be 62 kJ mol⁻¹, which is comparable with that of hydrogen generation by a ruthenium catalyst.     

Ultrasonic synthesis of nitrogen-doped carbon nanofibers as platinum catalyst support for oxygen reduction

Oxygen- and nitrogen-containing groups are successfully introduced onto the carbon nanofiber (CNF) surfaces by sonochemical treatment in mixed acids (concentrated sulfuric acid and nitric acid) and ammonia, respectively. Pt electrocatalysts supported on the acid-treated CNF (CNF-O) and ammonia-treated CNF (CNF-ON) are prepared and the effect of CNF surface functional groups on the electrocatalytic activities of supported catalysts for oxygen reduction reaction (ORR) is investigated. High resolution transmission electron microscopy reveals that Pt particles are uniformly dispersed on the two CNF supports and the CNF-ON supported Pt nanoparticles have a smaller average particle size and a more uniform particle size distribution. Cyclic voltammetric analysis shows the Pt/CNF-ON has a larger electrochemically active surface area than Pt/CNF-O. Rotating disk electrode measurements show that the Pt/CNF-ON exhibits a considerably higher electrocatalytic activity toward ORR as compared with Pt/CNF-O. It is believed that the good electrocatalytic activity of Pt/CNF-ON can be attributed to the smaller Pt particle size and more uniform particle size distribution, to the synergistic effect and the enhanced Pt-CNF-ON interaction, and to the unique structural and electronic properties of CNF-ON.     

Molybdenum disulfide decorated palm oil waste activated carbon as an efficient catalyst for hydrogen generation by sodium borohydride hydrolysis

Development of cost-effective catalyst material with enhanced activity for hydrogen generation is highly desirable for hydrogen powered portable applications. In this work, molybdenum disulfide (MoS₂) incorporated on palm oil waste activated carbon (POAC) was used as a novel catalyst for enhanced hydrogen production by sodium borohydride (NaBH₄) hydrolysis. Hydrothermally synthesized MoS₂/POAC catalyst composite was characterized by SEM, EDX, XRD, FTIR, Raman, TGA and Surface area analysis. Characterization studies revealed the uniform and complete synthesis of MoS₂ nanoparticles on the POAC surface with crystallite size of 18.2 nm. The catalyst composite showed enhancement in thermal stability and reduction in specific surface area as compared with POAC. Hydrogen generation investigations showed ideal weight ratio of composite catalyst as 10:1 (w/w of POAC: MoS₂) and optimal catalyst to feed weight ratio as 0.07. MoS₂/POAC catalyst with 10 wt% of POAC loading recorded the maximum catalytic activity of 1170.66 mL/g min with lower activation energy of 39.1 kJ/mol. The catalyst composite exhibited virtuous reusability with a 28% loss in activity for nine cycle regeneration run. Thus, MoS₂/POAC catalyst system is highly attractive for commercial applicability and is a potential candidate for enhanced hydrogen production through NaBH₄ hydrolysis.     

Hydrogen production from sodium borohydride originated compounds: Fabrication of electrospun nano-crystalline Co3O4 catalyst and its activity

Electrospun nanofibers are prepared through electrospinning followed by post-treatment and preferred to use in catalytic applications. The electrospinning provides advantages for active catalysts design based on activity profiles and features of catalyst. In the present study, we fabricated nano-crystalline cobalt oxide (Co₃O₄) catalyst by electrospinning technique followed by thermal conditioning. Polyacrylonitrile (PAN) based Co as-spun mats (Co/NMs) with homogeneous diameter were prepared by electrospinnig process under several conditions as applied voltage (15–25 kV), working distance (5–7.5 cm) with the feed rate of 1 ml min⁻¹. The calcination process as a post-treatment was applied at different temperatures (232 °C, 289 °C and 450 °C) to obtain electrospun nano-crystalline Co₃O₄ catalyst. Co/NMs catalysts were characterized by XRD, SEM, TEM, XPS, FT-IR, TG/DTG, and ICP-MS techniques. The parametrically study was performed for evaluating the hydrogen production activity of catalyst from sodium borohydride (NaBH₄, SBH) and its originated compounds as ammonia borane (NH₃BH₃, AB) and methyl-amine borane (CH₃NH₂BH₃, MeAB). The relation between the internal-external properties and catalytic activities of catalysts for hydrogen production was investigated. The beadless Co/NMs-1 catalyst with homogeneous diameter was obtained under electrospinnig process conditions at 15 kV applied voltage and 7.5 cm working distance. All catalysts showed activity for hydrogen production, also the significant effect of post treatment process was observed on the catalytic activity as given order: Co/NMs-1₄₅₀ > Co/NMs-1₂₈₉ > Co/NMs-1 > Co/NMs-1₂₃₂. Furthermore, mesoporous Co₃O₄ cubic crystals (26 nm) in fibrous architecture was prepared by 450 °C-post-treatment. Hydrogen production rates were recorded at 60 °C as 2.08, 2.20, and 6.39 l H₂.g_cat⁻¹min⁻¹ for NaBH₄, CH₃NH₂BH₃, and NH₃BH₃, respectively.     

Hydrogen generation and storage from hydrolysis of sodium borohydride in batch reactors

The catalytic hydrolysis of alkaline sodium borohydride (NaBH₄) solution was studied using a non-noble; nickel-based powered catalyst exhibiting strong activity even after long time storage. This easy-to-prepare catalyst showed an enhanced activity after being recovered from previous use. The effects of temperature, NaBH₄ concentration, NaOH concentration and pressure on the hydrogen generation rate were investigated. Particular importance has the effect of pressure, since the maximum reached pressure of hydrogen is always substantially lower than predictions (considering 100% conversion) due to solubility effects. The solubility of hydrogen is greatly enhanced by the rising pressure during reaction, leading to storage of hydrogen in the liquid phase. This effect can induce new ways of using this type of catalyst and reactor for the construction of hydrogen generators and even containers for portable and in situ applications.     

Preparation of pompon-like Co-B nanoalloy by a room-temperature solid-state-reaction as a catalyst for hydrolysis of borohydride solution

Pompon-like Co-B alloy composed of nanosheets with a large specific surface area of 202.4 m² g^?1 was synthesized via a facile room-temperature solid-state-reaction. By changing the mass ratios of CoCl₂·6H₂O to CO(NH₂)₂ in the synthesis, the morphology of the Co-B alloy can be controlled. Correspondingly, the specific surface area can increase from ca. 43.4–202.4 m² g^?1. When the pompon-like Co-B severs as a catalyst for the hydrolysis of NaBH₄, the hydrogen generation rate can be up to $8\text{.}26{\text{L}}_{\text{hydrogen}}{\text{min}}^{\mathrm{?}1}{{\text{g}}_{\text{catalyst}}}^{\mathrm{?}1}$. This value is larger compared with those of many other Co-B nanoalloys in previous reports. Additionally, the corresponding activated energy for the hydrolytic reaction is as low as 25 kJ mol^?1, hinting that the pompon-like Co-B catalyst possesses superior catalytic performance. The pompon-like Co-B alloy has the advantages of low cost, good recoverability, as well as high activity, which may find practical application in NaBH₄ hydrolysis for hydrogen production.     

Kinetics of hydrolysis of sodium borohydride for hydrogen production in fuel cell applications: A review

Hydrogen generation from the hydrolysis of sodium borohydride (NaBH₄) solution has drawn much attention since early 2000s, due to its high theoretical hydrogen storage capacity (10.8 wt%) and potentially safe operation. However, hydrolysis of NaBH₄ for hydrogen generation is a complex process, which is influenced by factors such as catalyst performance, NaBH₄ concentration, stabilizer concentration, reaction temperature, complex kinetics and excess water requirement. All of these limit the hydrogen storage capacities of NaBH₄, whose practical application, however, has not yet reached a scientific and technical maturity. Despite extensive efforts, the kinetics of NaBH₄ hydrolysis reaction is not fully understood. Therefore, better understanding of the kinetics of hydrolysis reaction and development of a reliable kinetic model is a field of great importance in the study of NaBH₄ based hydrogen generation system. This review summarizes in detail the extensive literature on kinetics of hydrolysis of aqueous NaBH₄ solution.     

Activated carbon nanofibers as an alternative cathode catalyst to platinum in a two-chamber microbial fuel cell

This paper evaluated the oxygen reduction reaction (ORR) in a microbial fuel cell (MFC) system by using chemically and physically activated electrospun carbon nanofibers (ACNFs) in an MFC and comparing their performance with that of plain carbon paper. The chemical and physical activation was carried out by KOH reagents and CO₂ gas to increase the electrode surface area and the catalytic activity. As a result, it was found that the MFC with the chemically activated carbon nanofibers (ACNFs) exhibited better catalytic activity than that of the physically activated ACNFs. Chemically ACNFs with 8 M KOH were found to be one of the most promising candidates for the ORR and could generate up to 3.17 times more power than that of the carbon paper. The ACNFs with 8 M KOH exhibited 78% more power generation than that of the physically activated ACNFs and exhibited 16% more power generation than the chemically activated ACNFs with 4 M KOH. The power per cost of ACNFs with 8 M KOH is 2.65 times greater than that of the traditionally used platinum cathode. Thus, ACNFs are a good alternative catalyst to Pt for MFCs.     

The use of metallurgical waste sludge as a catalyst in hydrogen production from sodium borohydride

In this study, the metallurgic sludge which contained oil and was obtained as waste of grinding, sharpening and milling parts was used in the production of hydrogen (H₂) from sodium borohydride (NaBH₄). The hydrolysis of NaBH₄ with the metallurgic sludge catalyst was investigated depending on several parameters such as sodium hydroxide (NaOH) concentration, catalyst amount, NaBH₄ concentration and temperature. The obtained metallurgic sludge catalyst was characterized by the XRD, FT-IR and SEM techniques and was evaluated for its activity in the H₂ generation from NaBH₄ hydrolysis. The maximum H₂ production rate from the hydrolysis of NaBH₄ with the metallurgic sludge catalyst was calculated as 9366 ml min⁻¹.g_cat⁻¹. The value of activation energy was found as 48.05 kJ mol⁻¹.