Effect of hydrogen addition on combustion and emissions performance of a spark ignition gasoline engine at lean conditions

Hydrogen has many excellent combustion properties that can be used for improving combustion and emissions performance of gasoline-fueled spark ignition (SI) engines. In this paper, an experimental study was carried out on a four-cylinder 1.6 L engine to explore the effect of hydrogen addition on enhancing the engine lean operating performance. The engine was modified to realize hydrogen port injection by installing four hydrogen injectors in the intake manifolds. The injection timings and durations of hydrogen and gasoline were governed by a self-developed electronic control unit (DECU) according to the commands from a calibration computer. The engine was run at 1400 rpm, a manifold absolute pressure (MAP) of 61.5 kPa and various excess air ratios. Two hydrogen volume fractions in the total intake of 3% and 6% were applied to check the effect of hydrogen addition fraction on engine combustion. The test results showed that brake thermal efficiency was improved and kept roughly constant in a wide range of excess air ratio after hydrogen addition, the maximum brake thermal efficiency was increased from 26.37% of the original engine to 31.56% of the engine with a 6% hydrogen blending level. However, brake mean effective pressure (Bmep) was decreased by hydrogen addition at stoichiometric conditions, but when the engine was further leaned out Bmep increased with the increase of hydrogen addition fraction. The flame development and propagation durations, cyclic variation, HC and CO₂ emissions were reduced with hydrogen addition. When excess air ratio was approaching stoichiometric conditions, CO emission tended to increase with the addition of hydrogen. However, when the engine was gradually leaned out, CO emission from the hydrogen-enriched engine was lower than the original one. NO_x emissions increased with the increase of hydrogen addition due to the raised cylinder temperature.     

Comparison of the effects of EGR and lean burn on an SI engine fueled by hydrogen-enriched low calorific gas

A naturally aspirated spark ignition (SI) engine fueled by hydrogen-blended low calorific gas (LCG) was tested in both exhaust gas recirculation (EGR) and lean burn modes. The “dilution ratio” was introduced to compare their effects on engine performance and emissions under identical levels of dilution. LCG composed of 40% natural gas and 60% nitrogen was used as a main fuel, and hydrogen was blended with the LCG in volumes ranging from 0 to 20%. The engine test results demonstrated that EGR operations at stoichiometry showed a narrower dilution range, inferior combustion characteristics, lower brake thermal efficiency, faster nitrogen oxides (NO_x) suppression, and higher total hydrocarbon (THC) emissions for all hydrogen blending rates compared to lean burn. These trends were mainly due to the increased oxygen deficiency as a result of using EGR in LCG/air mixtures. Hydrogen enrichment of the LCG improved combustion stability and reduced THC emissions while increasing NO_x. In terms of efficiency, hydrogen addition induced a competition between combustion enhancement and increases in the cooling loss, so that the peak thermal efficiency occurred at 10% H₂ with excess air ratio of 1.5. The engine test results also indicated that a close-to-linear NO_x-efficiency relationship occurred for all hydrogen blending rates in both operations as long as stable combustion was achieved. NO_x versus combustion duration analysis showed that adding H₂ reduced combustion duration while maintaining the same level of NO_x. The methane fraction contained in the THC emissions decreased slightly with an increase in hydrogen enrichment at low EGR or excess air dilution ratios, but this tendency was diminished at higher dilution ratios because of the combined dilution effects from the inert gas in the LCG and the diluents (EGR or excess air).     

Improving the performance of a gasoline engine with the addition of hydrogen-oxygen mixtures

The limited fossil fuel reserves and severe environmental pollution have pushed studies on improving the engine performance. This paper investigated the effect of hydrogen-oxygen blends (hydroxygen) addition on the performance of a spark-ignited (SI) gasoline engine. The test was performed on a modified SI engine equipped with a hydrogen and oxygen injection system. A hybrid electronic control unit was adopted to govern the opening and closing of hydrogen, oxygen and gasoline injectors. The standard hydroxygen with a fixed hydrogen-to-oxygen mole fraction of 2:1 was applied in the experiments. Three standard hydroxygen volume fractions in the total intake gas of 0%, 2% and 4% were adopted. For a given hydroxygen blending level, the gasoline injection duration was adjusted to enable the excess air ratio of the fuel-air mixtures to increase from 1.00 to the engine lean burn limit. Besides, to compare the effects of hydroxygen and hydrogen additions on the performance of a gasoline engine, a hydrogen-enriched gasoline engine was also run at the same testing conditions. The test results showed that the hydroxygen-blended gasoline engine produced higher thermal efficiency and brake mean effective pressure than both of the original and hydrogen-blended gasoline engines at lean conditions. The engine cyclic variation was eased and the engine lean burn limit was extended after the standard hydroxygen addition. The standard hydroxygen enrichment contributed to the decreased HC and CO emissions. CO from the standard hydroxygen-enriched gasoline engine is also lower than that from the hydrogen-enriched gasoline engine. But NOx emissions were increased after the hydroxygen addition.     

Experimental study on combustion and emissions performance of a hybrid hydrogen–gasoline engine at lean burn limits

Lean combustion is an effective way for improving the spark-ignited (SI) engine performance. Unfortunately, due to the narrow flammability of gasoline, the pure gasoline-fueled engines sometimes suffer partial burning or misfire at very lean conditions. Hydrogen has many excellent combustion properties that can be used to extend the gasoline engine lean burn limit and improve the gasoline engine performance at lean conditions. In this paper, a 1.6 L port fuel injection gasoline engine was modified to be a hybrid hydrogen–gasoline engine (HHGE) fueled with the hydrogen–gasoline mixture by mounting an electronically controlled hydrogen injection system on the intake manifolds while keeping the original gasoline injection system unchanged. A self-developed hybrid electronic control unit (HECU) was used to flexibly adjust injection timings and durations of gasoline and hydrogen. Engine tests were conducted at 1400 rpm and a manifolds absolute pressure (MAP) of 61.5 kPa to investigate the performance of an HHGE at lean burn limits. Three hydrogen volume fractions in the total intake gas of 1%, 3% and 4.5% were adopted. For a specified hydrogen volume fraction, the gasoline flow rate was gradually reduced until the engine reached the lean burn limit at which the coefficient of variation in indicated mean effective pressure (COVimep) was 10%. The test results showed that COVimep at the same excess air ratio was obviously reduced with the increase of hydrogen enrichment level. The excess air ratio at the lean burn limit was extended from 1.45 of the original engine to 2.55 of the 4.5% HHGE. The engine brake thermal efficiency, CO, HC and NO_x emissions at lean burn limits were also improved for the HHGE.     

A comparative study on effects of homogeneous or stratified hydrogen on combustion and emissions of a gasoline/hydrogen SI engine

A comparative study on effects of homogeneous or stratified hydrogen on combustion and emissions was presented for a gasoline/hydrogen SI engine. Three kinds of injection modes (gasoline, gasoline plus homogeneous hydrogen and gasoline plus stratified hydrogen) and five excess air ratios were applied at low speed and low load on a dual fuel SI engine with hydrogen direct injection (HDI) and gasoline port injection. The results showed that, with the increase of excess air ratio, the brake thermal efficiency increases firstly then decreases and reaches the highest when the excess air ratio is 1.1. In comparison with pure gasoline, hydrogen addition can make the ignition stable and speed up combustion rate to improve the brake thermal efficiency especially under lean burn condition. Furthermore, it can reduce the CO and HC emissions because of more complete combustion, but produce more NO_X emissions due to the higher combustion temperature. Since, in the gasoline plus stratified hydrogen mode, the hydrogen concentration near the sparking plug is denser than that of homogeneous hydrogen, the ignition is more stable and faster, which further speed up the combustion rate and improve the brake thermal efficiency. In the gasoline plus stratified hydrogen mode, the brake thermal efficiency increases by 0.55%, the flame development duration decreases by 1.0°CA, rapid combustion duration decreases by 1.3°CA and the coefficient of variation (COV) decreases by 9.8% on average than that of homogeneous hydrogen. However, in the gasoline plus stratified hydrogen mode, due to the denser hydrogen concentration near the sparking plug and leaner hydrogen concentration near the wall, the combustion temperature and the wall quenching distance increase, which make the NO_X and HC emissions increase by 14.3% and 12.8% on average than that of homogeneous hydrogen.     

稀燃及废气再循环提高增压汽油机热效率的对比研究

在一台直列4缸增压直喷汽油机上针对万有特性最低油耗工况点,进行了稀薄燃烧与废气再循环(exhaust gas recirculation,EGR)提高发动机热效率的对比试验研究。试验结果表明:稀薄燃烧及EGR均能有效降低发动机燃油消耗率,稀释率分别为33%和19%时,采用稀燃和EGR时的最高有效热效率绝对值分别增加2.8%和1.7%,其中稀燃的有效热效率达到了39.9%,稀燃实现更高热效率主要归因于较低的传热损失和未燃损失。从燃烧角度来看,稀燃及EGR稀释都延长了燃烧滞燃期及持续期,但同样稀释率下稀燃的滞燃期更短,稀燃更高的稀释极限实现了更低的传热损失;但EGR抑制爆震,提前燃烧相位,使采用EGR时的排气能量损失低于稀燃。从排放角度来看,稀燃及EGR在高稀释率下均显著降低NO_x排放,而受益于高氧气浓度,相同稀释率下稀燃的HC及CO排放均低于采用EGR时,从而使稀燃的未燃损失更低。     

Effect of hydrogen addition on the performance of a biogas fuelled spark ignition engine

Hydrogen was added in small amounts (5%, 10% and 15% on the energy basis) to biogas and tested in a spark ignition engine at constant speed at different equivalence ratios to study the effects on performance, emissions and combustion. Hydrogen significantly enhances the combustion rate and extends the lean limit of combustion of biogas. There is an improvement in brake thermal efficiency and brake power. However, beyond 15% hydrogen the need to retard the ignition timing to control knock does not lead to improvements at high equivalence ratios. Significant reductions in hydrocarbon levels were seen. There was no increase in nitric oxide emissions due to the use of retarded ignition timing and the presence of carbon dioxide. Peak pressures and heat release rates are lower with hydrogen addition as the ignition timing is to be retarded to avoid knock. There is a reduction in cycle-by-cycle variations in combustion with lean mixtures. On the whole 10% hydrogen addition was found to be the most suitable.     

Hydrogen addition effects in a confined swirl-stabilized methane-air flame

The effect of hydrogen addition in methane-air premixed flames has been examined from a swirl-stabilized combustor under confined conditions. The effect of hydrogen addition in methane-air flame has been examined over a range of conditions using a laboratory-scale premixed combustor operated at 5.81 kW. Different swirlers have been investigated to identify the role of swirl strength to the incoming mixture. The flame stability was examined for the effect of amount of hydrogen addition, combustion air flow rates and swirl strengths. This was carried out by comparing adiabatic flame temperatures at the lean flame limit. The combustion characteristics of hydrogen-enriched methane flames at constant heat load but different swirl strengths have been examined using particle image velocimetry (PIV), micro-thermocouples and OH chemiluminescence diagnostics that provided information on velocity, thermal field, and combustion generated OH species concentration in the flame, respectively. Gas analyzer was used to obtain NO_x and CO concentration at the combustor exit. The results show that the lean stability limit is extended by hydrogen addition. The stability limit can reduce at higher swirl intensity to the fuel-air mixture operating at lower adiabatic flame temperatures. The addition of hydrogen increases the NO_x emission; however, this effect can be reduced by increasing either the excess air or swirl intensity. The emissions of NO_x and CO from the premixed flame were also compared with a diffusion flame type combustor. The NO_x emissions of hydrogen-enriched methane premixed flame were found to be lower than the corresponding diffusion flame under same operating conditions for the fuel-lean case.     

Study on combustion behaviors and cycle-by-cycle variations in a turbocharged lean burn natural gas S.I. engine with hydrogen enrichment

Lean burn is widely accepted as an effective approach to simultaneously improve spark-ignition engine's thermal efficiency and decrease exhaust emissions. But although lean burn has a lot of advantages it is also associated with several difficulties including slower flame propagation speed and increased cycle-by-cycle variations. Hydrogen addition is thought to be an ideal approach to tackle these problems. This paper presents an experimental work aimed at investigating the effects of hydrogen addition on the combustion behaviors and cycle-by-cycle variations in a turbocharged lean burn natural gas SI engine. The experiments were conducted over a wide range of hydrogen enhancement levels, equivalence ratios, spark timings, manifold absolute pressures and engine speeds.     

Study on combustion and emission characteristics of a n-butanol engine with hydrogen direct injection under lean burn conditions

The n-butanol fuel, as a renewable and clean biofuel, could ease the energy crisis and decrease the harmful emissions. As another clean and renewable energy, hydrogen properly offset the high HC emissions and the insufficient of dynamic property of pure n-butanol fuel in SI engines, because of the high diffusion coefficient, high adiabatic flame velocity and low heat value. Hydrogen direct injection not only avoids backfire and lower intake efficiency but also promotes to form in-cylinder stratified mixture, which is helpful to enhance combustion and reduce emissions. This experimental study focused on the combustion and emissions characteristics of a hydrogen direct injection stratified n-butanol engine. Three different hydrogen addition fractions (0%, 2.5%, 5%) were used under five different spark timing (10° ,15° ,20° ,25° ,30° CA BTDC). Engine speed and excess air ratio stabled at 1500 rpm and 1.2 respectively. The direct injection timing of the hydrogen was optimized to form a beter stratified mixture. The obtained results demonstrated that brake power and brake thermal efficiency are increased by addition hydrogen directly injected. The BSFC is decreased with the addition of hydrogen. The peak cylinder pressure and the instantaneous heat release rate raises with the increase of the hydrogen addition fraction. In addition, the HC and CO emissions drop while the NOx emissions sharply rise with the addition of hydrogen. As a whole, with hydrogen direct injection, the power and fuel economy performance of n-butanol engine are markedly improved, harmful emissions are partly decreased.     

Efficiency comparison between hydrogen and gasoline,on a bi-fuel hydrogen/gasoline engine

The combustion characteristics of hydrogen compared to gasoline offer the potential of an increased engine efficiency, especially at part load. Here, results are presented of the brake thermal efficiency of a bi-fuel hydrogen/gasoline engine, at several engine speeds and loads. Results on hydrogen are compared to results on gasoline. Hydrogen offers the possibility of a more flexible load control strategy. Where possible, results are compared between the wide open throttle, lean burn strategy and the throttled stoichiometric strategy.     

Combustion and emissions characteristics of a hybrid hydrogen–gasoline engine under various loads and lean conditions

The addition of hydrogen is an effective way for improving the gasoline engine performance at lean conditions. In this paper, an experiment aiming at studying the effect of hydrogen addition on combustion and emissions characteristics of a spark-ignited (SI) gasoline engine under various loads and lean conditions was carried out. An electronically controlled hydrogen port-injection system was added to the original engine while keeping the gasoline injection system unchanged. A hybrid electronic control unit was developed and applied to govern the spark timings, injection timings and durations of hydrogen and gasoline. The test was performed at a constant engine speed of 1400 rpm, which could represent the engine speed in the typical city-driving conditions with a heavy traffic. Two hydrogen volume fractions in the total intake of 0% and 3% were achieved through adjusting the hydrogen injection duration according to the air flow rate. At a specified hydrogen addition level, gasoline flow rate was decreased to ensure that the excess air ratios were kept at 1.2 and 1.4, respectively. For a given hydrogen blending fraction and excess air ratio, the engine load, which was represented by the intake manifolds absolute pressure (MAP), was increased by increasing the opening of the throttle valve. The spark timing for maximum brake torque (MBT) was adopted for all tests. The experimental results demonstrated that the engine brake mean effective pressure (Bmep) was increased after hydrogen addition only at low load conditions. However, at high engine loads, the hybrid hydrogen–gasoline engine (HHGE) produced smaller Bmep than the original engine. The engine brake thermal efficiency was distinctly raised with the increase of MAP for both the original engine and the HHGE. The coefficient of variation in indicated mean effective pressure (COVimep) for the HHGE was reduced with the increase of engine load. The addition of hydrogen was effective on improving gasoline engine operating instability at low load and lean conditions. HC and CO emissions were decreased and NOx emissions were increased with the increase of engine load. The influence of engine load on CO₂ emission was insignificant. All in all, the effect of hydrogen addition on improving engine combustion and emissions performance was more pronounced at low loads than at high loads.     

Experimental study of stratified lean burn characteristics on a dual injection gasoline engine

Due to increasingly stringent fuel consumption and emission regulation, improving thermal efficiency and reducing particulate matter emissions are two main issues for next generation gasoline engine. Lean burn mode could greatly reduce pumping loss and decrease the fuel consumption of gasoline engines, although the burning rate is decreased by higher diluted intake air. In this study, dual injection stratified combustion mode is used to accelerate the burning rate of lean burn by increasing the fuel concentration near the spark plug. The effects of engine control parameters such as the excess air coefficient (Lambda), direct injection (DI) ratio, spark interval with DI, and DI timing on combustion, fuel consumption, gaseous emissions, and particulate emissions of a dual injection gasoline engine are studied. It is shown that the lean burn limit can be extended to Lambda= 1.8 with a low compression ratio of 10, while the fuel consumption can be obviously improved at Lambda= 1.4. There exists a spark window for dual injection stratified lean burn mode, in which the spark timing has a weak effect on combustion. With optimization of the control parameters, the brake specific fuel consumption (BSFC) decreases 9.05% more than that of original stoichiometric combustion with DI as 2 bar brake mean effective pressure (BMEP) at a 2000 r/min engine speed. The NO_x emissions before three-way catalyst (TWC) are 71.31% lower than that of the original engine while the particle number (PN) is 81.45% lower than the original engine. The dual injection stratified lean burn has a wide range of applications which can effectively reduce fuel consumption and particulate emissions. The BSFC reduction rate is higher than 5% and the PN reduction rate is more than 50% with the speed lower than 2400 r/min and the load lower than 5 bar.     

Effects of hydrogen direct injection on engine stability and optimization of control parameters for a combined injection engine

As engine stability is a crucial issue for engine performance and toxic emissions, an experimental research has been conducted to analyze the effects of hydrogen direct injection on engine stability. The experiments have been divided into two parts. The first set is aimed to analyze different parameter characteristics with and without hydrogen direct injection, and the second set tries to find optimal control regions. Excess air ratios, spark timings, engine speeds and engine loads are chosen as primary parameters in the study. The results show hydrogen addition can increase brake thermal efficiency by a range from 6% to 13%, enhancing the lean burn performance. Combustion duration has been shortened to about 80% by adding 10% hydrogen mixture into gasoline. Besides, Hydrogen addition makes the mixture further insensitive to ignition timings, and narrows the optimal regions with higher excess air ratios. Under medium engine speeds, the highest CoV_IMEP locates in the low load region for pure gasoline, while this maximum value appears in the medium load region for 10% hydrogen mixture. In addition, the specific value of CoV_IMEP with 10% hydrogen is rather small compared to pure gasoline. Thus, hydrogen direct injection can significantly improve engine stability and reduce controlling difficulties.     

Performance and emission characteristics of a turbocharged CNG engine fueled by hydrogen-enriched compressed natural gas with high hydrogen ratio

This paper investigates the effect of high hydrogen volumetric ratio of 55% on performance and emission characteristics in a turbocharged lean burn natural gas engine. The experimental data was conducted under various operating conditions including different spark timing, excess air ratio (lambda), and manifold pressure. It is found that the addition of hydrogen at a high volumetric ratio could significantly extend the lean burn limit, improve the engine lean burn ability, decrease burn duration, and yield higher thermal efficiency. The CO, CH₄ emissions were reduced and NO_x emission could be kept an acceptable low level with high hydrogen content under lean burn conditions when ignition timing were optimized.     

Influence of high compression ratio and hydrogen addition on the performance and emissions of a lean burn spark ignition engine fueled by ethanol-gasoline

This paper investigates the effect of ethanol-gasoline-hydrogen in a lean-burn SI engine with different proportions such as E5, E10, E20, E30, and E40 at compression ratio 10.5:1. The results infer that the E10 blend is the optimized one. Further, E10 mixture investigates for 5% and 10% hydrogen addition on energy basis. Overall, this study establishes that the addition of ethanol enhances brake power by 9% and brake thermal efficiency by about 7%. Hydrogen enrichment to E10 mixture shows a significant enhancement in brake power and brake thermal efficiency at a lower equivalence ratio. Further, it observes that the lean limit had extended to a 0.47 equivalence ratio compared to a 0.5 equivalence ratio with the E10, and 0.54 with pure gasoline. The addition of hydrogen to E10, improves the combustion process and heat release rate while it reduces cycle-by-cycle variations and hydrocarbon emissions.     

The influences of hydrogen on the performance and emission characteristics of a heavy duty natural gas engine

Because blending hydrogen with natural gas can allow the mixture to burn leaner, reducing the emission of nitrogen oxide (NO_x), hydrogen blended with natural gas (HCNG) is a viable alternative to pure fossil fuels because of the effective reduction in total pollutant emissions and the increased engine efficiency.In this research, the performance and emission characteristics of an 11-L heavy duty lean burn engine using HCNG were examined, and an optimization strategy for the control of excess air ratio and of spark advance timing was assessed, in consideration of combustion stability. The thermal efficiency increased with the hydrogen addition, allowing stable combustion under leaner operating conditions. The efficiency of NO_x reduction is closely related to the excess air ratio of the mixture and to the spark advance timing. With the optimization of excess air ratio and spark advance timing, HCNG can effectively reduce NO_x as much as 80%.     

A comparative study of lean burn and exhaust gas recirculation in an HCNG-fueled heavy-duty engine

Two dilution strategies, exhaust gas recirculation (EGR) with a stoichiometric mixture and excess air with a lean mixture, were investigated for an 11 L, 6-cylinder H₂-blended compressed natural gas (HCNG) engine. The engine was operated at 1260 rpm and 50% of maximum engine load (575 Nm) at maximum brake torque for each strategy. To evaluate the EGR approach, the stoichiometric combustion mode was varied, and to evaluate the lean combustion mode, the excess air ratio was varied. The maximum EGR rate and lean flammability limit were constrained by the combustion stability. The dilution rate was employed to compare the dilution effect on engine performance and emission levels under identical levels of the dilution for both combustion modes. The thermal efficiencies under stoichiometric combustion with EGR were lower than those under lean combustion, owing to a higher pumping loss and a lower combustion speed. The total hydrocarbon emissions under the lean combustion mode were lower than those under the stoichiometric combustion mode only when the combustion speed was relatively slow, due to the higher mixing rate caused by the active combustion. As the dilution rate was increased in the lean combustion mode, the rate of decrease in NO_x emissions slowed compared to the stoichiometric combustion mode. The lowest level of engine-out NO_x emissions was observed under lean combustion.     

Improvement of thermal efficiency and reduction of NOx emissions by burning a controlled jet plume in high-pressure direct-injection hydrogen engines

A new combustion process called the Plume Ignition Combustion Concept (PCC), in which the plume tail of the hydrogen jet is spark-ignited immediately after the completion of fuel injection to accomplish combustion of a rich mixture has been proposed by the authors. This PCC combustion process markedly reduces nitrogen oxides (NOx) emissions in the high-output region while maintaining high levels of thermal efficiency and power. On the other hand, as burning lean mixture of fuel and air is the conventional way to improve thermal efficiency and reduce NOx, a high λ premixed mixture of hydrogen and air formed by injecting hydrogen in the early stage of the compression stroke has been used in direct-injection hydrogen engines. It was recently reported, however, that this mixture condition does not always offer expected improved thermal efficiency under even lean mixture conditions by increasing unburned hydrogen emissions caused by incomplete flame propagation in the non-uniform and extremely lean portion of the mixture. In this study, the effect of retarding the injection timing to late in the compression stroke but slightly advanced from original PCC was examined as a way of reducing unburned hydrogen emissions and improving thermal efficiency. These effects result from a centroidal axially stratified mixture that positions a fairly rich charge near the spark plug. This stratified mixture is presumably effective in reducing incomplete flame propagation thought to be the cause of unburned hydrogen emissions and also promoting increasing burning velocity of the mixture that improve thermal efficiency. Finally, this research is characterized by measuring the hydrogen fuel concentration at the point and the time of spark ignition quantitatively by spark-induced breakdown spectroscopy in order to identify the changes in mixture ratio mentioned above caused by the parameters involved.