A study on the Co-W activated Ni electrodes for the hydrogen production from alkaline water electrolysis - Energy saving

Hydrogen is considered to be the most promising candidate as a future energy carrier. One of the most used technologies for the electrolytic hydrogen production is alkaline water electrolysis. However, due to high energy requirements of about 4.5-5 kWh/Nm³ H₂ in most industrial electrolysers, the cost of hydrogen produced in such a way is high. There are various attempts to overcome this problem, like zero-gap cell geometry, development of new diaphragm materials, development of new electrocatalytic materials for electrodes, etc.In continuous search to improve this process using advanced electrocatalytic materials for the hydrogen evolution reaction (HER), based on transition metal series, catalyst based of cobalt and wolfram was investigated as cathode material. On the basis of the results of our experiments, there is a strong indication that the Co-W catalyst reduces energy needs per mass unit of hydrogen produced for more than 20% in some cases. Objective of this work was to investigate the electrocatalytic efficiency using quasi-potentiostatic, galvanostatic and impedance spectroscopy techniques. Results are presented to show the Tafel slopes, the exchange current densities, the apparent energy of activation, the apparent electrochemical surface and the stability of Co-W catalyst. Results suggest to significant catalytic performance not only from the increase of the real surface area of electrodes, but also from the true catalytic effect of the Co-W catalyst.     

A review on integrated thermochemical hydrogen production from water

Hydrogen production from water splitting is considered one of the most environmentally friendly processes for replacing fossil fuels. Among the various technologies to produce hydrogen from water splitting, thermochemical cycles using chemical reagents have the advantage of scale up compared to other specific facilities or geological conditions required. According to thermochemical processes using chemical redox reactions, 2-, 3-, 4-step thermochemical water splitting cycles can generate hydrogen more efficiently due to reducing temperatures. Increasing the number of cycles or steps of thermochemical hydrogen production could reduce the required maximum temperature of the facility. In addition, recently developed hybrid thermochemical processes combined with electricity or solar energy have been studied on a large scale because of the reduced cost of hydrogen production. Additionally, hybrid thermochemical water splitting combined with renewable energy can result in not only reducing the cost, but also increasing hydrogen production efficiency in terms of energy. As for a green energy, hydrogen production from water splitting using sustainable and renewable energy is significant to protect biological environment and human health. Additionally, hybrid thermochemical water splitting is conducive to large scale hydrogen production. This paper reviews the multi-step and highly developed hybrid thermochemical technologies to produce hydrogen from water splitting based on recently published literature to understand current research achievements.     

PEM electrolysis for production of hydrogen from renewable energy sources

PEM electrolysis is a viable alternative for generation of hydrogen from renewable energy sources. Several possible applications are discussed, including grid independent and grid assisted hydrogen generation, use of an electrolyzer for peak shaving, and integrated systems both grid connected and grid independent where electrolytically generated hydrogen is stored and then via fuel cell converted back to electricity when needed. Specific issues regarding the use of PEM electrolyzer in the renewable energy systems are addressed, such as sizing of electrolyzer, intermittent operation, output pressure, oxygen generation, water consumption and efficiency.     

Optimizing site selection for hydrogen production in Iceland

While the world energy demand is steadily growing, the concern for the environmental aspects of energy use and natural resource exploitation has increased. A new market has emerged for renewable energy, often referred to as “green energy”. This paper presents an optimization model developed as part of a feasibility study on the idea of exporting renewable energy in the form of hydrogen, from Iceland to the continent of Europe.     

Effects of nanofluids on the photovoltaic thermal system for hydrogen production via electrolysis process

In this study the photovoltaic hybrid thermal system has been fabricated for an effective increase in production of electric output. Further the PV/T system also designed to produce the hydrogen from the water through electrolysis process. Several studies reported drastic reduction in the electric output due to high cell temperatures. Nevertheless, these effects are reduced by introduction of the nanoparticles. This study also examines the nanofluids MWCNT and Fe₂O₃ as the passive cooling agent for higher electric output production without any major energy loss. The nanoparticles are dispersed in the water at the optimum fashions to increase the thermal and electrical efficiency of the system. Both MWCNT and Fe₂O₃ nanofluids were passed to the hybrid system at the flow rate of 0.0075 kg/s and 0.01 kg/s. The highest electrical output and thermal efficiency has been obtained at 12.30 P.M. With regard to the production of hydrogen, the maximum productions were observed from 12.15 P.M. to 13.00 P.M.. Implementation of this method compensates the energy loss with superior electrical output compared to previous conventional method. By compelling the results, 0.01 kg/s subjected to be efficient on the electricity production and the hydrogen generation. Further, employing the electrolyzer as the attached to the hybrid system produces the hydrogen, which can be stored for future use as the promising source of energy.     

Recent progress in alkaline water electrolysis for hydrogen production and applications

Alkaline water electrolysis is one of the easiest methods for hydrogen production, offering the advantage of simplicity. The challenges for widespread use of water electrolysis are to reduce energy consumption, cost and maintenance and to increase reliability, durability and safety. This literature review examines the current state of knowledge and technology of hydrogen production by water electrolysis and identifies areas where R&D effort is needed in order to improve this technology. Following an overview of the fundamentals of alkaline water electrolysis, an electrical circuit analogy of resistances in the electrolysis system is introduced. The resistances are classified into three categories, namely the electrical resistances, the reaction resistances and the transport resistances. This is followed by a thorough analysis of each of the resistances, by means of thermodynamics and kinetics, to provide a scientific guidance to minimising the resistance in order to achieve a greater efficiency of alkaline water electrolysis. The thermodynamic analysis defines various electrolysis efficiencies based on theoretical energy input and cell voltage, respectively. These efficiencies are then employed to compare different electrolysis cell designs and to identify the means to overcome the key resistances for efficiency improvement. The kinetic analysis reveals the dependence of reaction resistances on the alkaline concentration, ion transfer, and reaction sites on the electrode surface, the latter is determined by the electrode materials. A quantitative relationship between the cell voltage components and current density is established, which links all the resistances and manifests the importance of reaction resistances and bubble resistances. The important effect of gas bubbles formed on the electrode surface and the need to minimise the ion transport resistance are highlighted. The historical development and continuous improvement in the alkaline water electrolysis technology are examined and different water electrolysis technologies are systematically compared using a set of the practical parameters derived from the thermodynamic and kinetic analyses. In addition to the efficiency improvements, the needs for reduction in equipment and maintenance costs, and improvement in reliability and durability are also established. The future research needs are also discussed from the aspects of electrode materials, electrolyte additives and bubble management, serving as a comprehensive guide for continuous development of the water electrolysis technology.     

Influence of renewable energy power fluctuations on water electrolysis for green hydrogen production

The development of renewable energy technologies is essential to achieve carbon neutrality. Hydrogen can be stably stored and transported in large quantities to maximize power utilization. Detailed understanding of the characteristics and operating methods of water electrolysis technologies, in which naturally intermittent fluctuating power is used directly, is required for green hydrogen production, because fluctuating power-driven water electrolysis processes significantly differ from industrial water electrolysis processes driven by steady grid power. Thus, it is necessary to overcome several issues related to the direct use of fluctuating power. This article reviews the characteristics of fluctuating power and its generation as well as the current status and issues related to the operation conditions, water electrolyzer configuration, system requirements, stack/catalyst durability, and degradation mechanisms under the direct use of fluctuating power sources. It also provides an accelerated degradation test protocol method for fair catalyst performance comparison and share of effective design directions. Finally, it discusses potential challenges and recommendations for further improvements in water electrolyzer components and systems suitable for practical use, suggesting that a breakthrough could be realized toward the achievement of a sustainable hydrogen-based society.     

Potential of renewable hydrogen production for energy supply in Hong Kong

Hong Kong is highly vulnerable to energy and economic security due to the heavy dependence on imported fossil fuels. The combustion of fossil fuels also causes serious environmental pollution. Therefore, it is important to explore the opportunities for clean renewable energy for long-term energy supply. Hong Kong has the potential to develop clean renewable hydrogen energy to improve the environmental performance. This paper reviews the recent development of hydrogen production technologies, followed by an overview of the renewable energy sources and a discussion about potential applications for renewable hydrogen production in Hong Kong. The results show that although renewable energy resources cannot entirely satisfy the energy demand in Hong Kong, solar energy, wind power, and biomass are available renewable sources for significant hydrogen production. A system consisting of wind turbines and photovoltaic (PV) panels coupled with electrolyzers is a promising design to produce hydrogen. Biomass, especially organic waste, offers an economical, environmental-friendly way for renewable hydrogen production. The achievable hydrogen energy output would be as much as 40% of the total energy consumption in transportation.     

Industrial emergy evaluation for hydrogen production systems from biomass and natural gas

Fossil fuel resources are the main source for hydrogen production, and hydrogen production by renewable energy, such as biomass, is under development. To compare the performance in natural resource utilization for different hydrogen production systems, in this paper, two laboratorial hydrogen production systems from biomass and one industrial hydrogen production system from natural gas are analyzed by using industrial emergy evaluation indices. One of the laboratorial systems is a continuous supercritical water gasification system from glucose, and the other is a batch supercritical water gasification system from sawdust. The industrial system adopts American Brown technology. The evaluation results show that although the industrial emergy efficiency (IEE) of the industrial system from natural gas is higher than that of the laboratorial systems from biomass, the industrial emergy index of sustainability (IEIS) of the two laboratorial systems are higher than that of the industrial system. To make the laboratorial biomass system become an industrial system, the system should improve its yield, and reduce its capital investment.     

Energy and exergy analyses of hydrogen production via solar-boosted ocean thermal energy conversion and PEM electrolysis

Energy and exergy analyses are reported of hydrogen production via an ocean thermal energy conversion (OTEC) system coupled with a solar-enhanced proton exchange membrane (PEM) electrolyzer. This system is composed of a turbine, an evaporator, a condenser, a pump, a solar collector and a PEM electrolyzer. Electricity is generated in the turbine, which is used by the PEM electrolyzer to produce hydrogen. A simulation program using Matlab software is developed to model the PEM electrolyzer and OTEC system. The simulation model for the PEM electrolyzer used in this study is validated with experimental data from the literature. The amount of hydrogen produced, the exergy destruction of each component and the overall system, and the exergy efficiency of the system are calculated. To better understand the effect of various parameters on system performance, a parametric analysis is carried out. The energy and exergy efficiencies of the integrated OTEC system are 3.6% and 22.7% respectively, and the exergy efficiency of the PEM electrolyzer is about 56.5% while the amount of hydrogen produced by it is 1.2 kg/h.     

Analysis of hydrogen production from combined photovoltaics, wind energy and secondary hydroelectricity supply in Brazil

In this work, the technical and economical feasibility for implementing a hypothetical electrolytic hydrogen production plant, powered by electrical energy generated by alternative renewable power sources, wind and solar, and conventional hydroelectricity, was studied mainly trough the analysis of the wind and solar energy potentials for the northeast of Brazil. The hydrogen produced would be exported to countries which do not presently have significant renewable energy sources, but are willing to introduce those sources in their energy system. Hydrogen production was evaluated to be around 56.26 × 10⁶ m³ H₂/yr at a cost of 10.3 US$/kg.     

Synthesis of carbon-doped SnO2 nanostructures for visible-light-driven photocatalytic hydrogen production from water splitting

Environmental issues: global warming, organic pollution, CO₂ emission, energy shortage, and fossil fuel depletion have become severe threats to the future development of humans. In this context, hydrogen production from water using solar light by photocatalytic/photoelectrochemical technologies, which results in zero CO₂ emission, has received considerable attention due to the abundance of solar radiation and water. Herein, a single-step thermal decomposition procedure to produce carbon-doped SnO₂ nanostructures (C–SnO₂) for photocatalytic applications is proposed. The visible-light-driven photocatalytic performance of the as-prepared materials is evaluated by photocatalytic hydrogen generation experiments. The bandgaps of the photocatalysts are determined by ultraviolet–visible diffused reflectance spectroscopy. The crystallinity, morphological features (size and shape), and chemical composition and elemental oxidation states of the samples are investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and X-ray photoelectron spectroscopy. The proposed simple thermal decomposition method has significant potential for producing nanostructures for metal-free photocatalysis.     

Recent advances in carbon nitride-based nanomaterials for hydrogen production and storage

There are different types of materials comprising of carbon and nitrogen elements. Typical materials are the cyanogen family, beta carbon nitride, graphitic carbon nitride, azafullerenes, and heterofullerenes, N-containing heterocycles. Except cyanogen (C₂N₂) is a gas, most others are solid. Among these solids, the graphitic carbon nitride, with the general chemical formula of C₃N₄, is widely studied in heterogeneous catalysis and energy storage. Such applications exploit the resiliency of the material in different environments due to its labile protons and Lewis acid functionalities, as well as its layered structure. The structure of graphitic C₃N₄ allows it to store a significant amount of hydrogen. Furthermore, it offers the space for dopants, which are used purposely for tuning the band gap and the electronic properties of C₃N₄ to make it suitable for water splitting using sun light, or many other applications in waste water treatment under radiation. We think that the material is important and it is not being exploited at its highest capability, especially in hydrogen production via water splitting technique. This review aims to summarize recent outcomes using the carbon nitride material in hydrogen production, and a brief about hydrogen storage. We also highlight future research directions which might worth being persuaded.     

On-board hydrogen storage and production: An application of ammonia electrolysis

On-board hydrogen storage and production via ammonia electrolysis was evaluated to determine whether the process was feasible using galvanostatic studies between an ammonia electrolytic cell (AEC) and a breathable proton exchange membrane fuel cell (PEMFC). Hydrogen-dense liquid ammonia stored at ambient temperature and pressure is an excellent source for hydrogen storage. This hydrogen is released from ammonia through electrolysis, which theoretically consumes 95% less energy than water electrolysis; 1.55 Wh g⁻¹ H₂ is required for ammonia electrolysis and 33 Wh g⁻¹ H₂ for water electrolysis. An ammonia electrolytic cell (AEC), comprised of carbon fiber paper (CFP) electrodes supported by Ti foil and deposited with Pt-Ir, was designed and constructed for electrolyzing an alkaline ammonia solution. Hydrogen from the cathode compartment of the AEC was fed to a polymer exchange membrane fuel cell (PEMFC). In terms of electric energy, input to the AEC was less than the output from the PEMFC yielding net electrical energies as high as 9.7 ± 1.1 Wh g⁻¹ H₂ while maintaining H₂ production equivalent to consumption.     

Deficiency of hydrogen production in commercialized planar Ni-YSZ/YSZ/LSM-YSZ steam electrolysis cells

Deficient, or non-linear hydrogen production is for the first time experimentally observed in large-scale planar Ni-YSZ/YSZ/LSM-YSZ steam electrolysis cells. The apparent coinciding of the concentration polarization and Faraday efficiency decrease at certain current density (?0.5Acm^?2 or -0.6Acm^?2 for selected steam content) indicates that steam starvation appears to affect the hydrogen production's linearity, which in essence the Ni/NiO redox process is believed to play a role in such normal SOEC operations. The SOEC survives 10h extreme polarization through electric conduction and oxygen vacancy transportation. Rational SOEC working mode is recommended accordingly. The present work is complementary for the general application of the Faraday's Law to estimate hydrogen production, and to further evaluate the SOEC's overall characteristics.     

Harnessing of low-energy IR photons via oxygen-vacancies in SrTiO3 nanocrystals for photocatalytic hydrogen production

The surface-oxygen vacancies were generated to enhance the near-IR light response of the SrTiO₃ photocatalyst by heating SrTiO₃ in a highly reducing environment. The UV–visible diffuse reflectance spectra of SrTiO₃-Ov revealed strong absorption between 400 and 800 nm, while IPCE response was extended beyond 800 nm, confirming the near-IR light response of SrTiO₃-Ov. The hydrogen production rates for SrTiO₃-Ov at pH 3.0 under full solar spectrum, visible and IR radiation were 100, 25 and 10 μlg⁻¹h⁻¹, respectively. The respective normalized hydrogen with respect to light intensity were found to be 100, 50 and 33 μlg⁻¹h⁻¹ while hydrogen production of pristine SrTiO₃ was less than 2 μlg⁻¹h⁻¹ under full solar spectrum. The mid-gap O_v and Ti³⁺ states in SrTiO₃-Ov are key factors in the origin of the near-IR responses of the catalyst and the feasibility of using low-photonic-energy IR light to produce hydrogen by water splitting was demonstrated.     

Development and operation of alternative oxygen electrode materials for hydrogen production by high temperature steam electrolysis

High temperature steam electrolysis (HTSE) is one of the most promising ways for hydrogen mass production. To make this technology suitable from an economical point of view, each component of the system has to be optimized, from the balance of plant to the single solid oxide electrolysis cell. At this level, the optimization of the oxygen electrode is of particular interest since it contributes to a large extent to the cell polarization resistance. The present paper is focused on alternative oxygen electrode materials with improved performances compared to the usual ones mainly based on perovskite structure. Two nickelates, with compositions La₂NiO_4+δ and Nd₂NiO_4+δ are investigated and evaluated in HTSE operation at the button cell level. The performances of the Ln₂NiO_4+δ - containing cells (Ln = La, Nd) is improved compared to a cell containing the classical Sr-doped LaMnO₃ (LSM) perovskite oxygen electrode showing that nickelates are promising candidates for HTSE oxygen electrodes, especially for operation below 800 °C. Indeed, current densities determined at 1.3 V are 1.1 times larger for the La₂NiO_4+δ - containing cell and 1.6 times larger for the Nd₂NiO_4+δ one compared to the LSM - containing cell at 850 °C, whereas at 750 °C they are 1.8 and 4.4 times larger, respectively. Thanks to the use of a reference electrode, by coupling impedance spectroscopy and polarization measurements, the overpotential of each working electrode is deconvoluted from the complete cell voltage under HTSE operating conditions.     

Recent developments of hydrogen production from sewage sludge by biological and thermochemical process

Hydrogen is a kind of clean effective resource. Sewage sludge is regarded as a promising material for hydrogen production because it owns a wide range of sources and the methods are consistent with the goal of sustainable development. This work reviews existing hydrogen production technologies from sewage sludge, including photo-fermentation, dark-fermentation, sequential dark- and photo-fermentation, pyrolysis, gasification, and supercritical water gasification (SCWG). Overall comparison for the involving approaches is conducted based on their inherent features and current development status along with the technical and environmental aspect. Results show that sequential dark- and photo-fermentation and pyrolysis have improved hydrogen yields, but the emissions of carbon dioxide are also remarkable. Biological processes have an advantage in cost, but the reaction rates are inferior to those of thermochemical method. Enhancing methods and improvements are proposed to guide future research on hydrogen production from sewage sludge and promote the effectiveness both technically and economically.     

Accurate evaluation of hydrogen crossover in water electrolysis systems for wetted membranes

In fuel cell and electrolysis systems, hydrogen crossover is a phenomenon where hydrogen molecules (H₂) permeate through a membrane, lowering the overall process efficiency and generating a potential safety risk. Many works have been reported to mitigate this undesired phenomenon, but it is yet difficult to accurately measure the rate of hydrogen crossover, particularly when the membrane is fully wetted in water. In this work, we investigated the pressure decay method as a simple, convenient, and low-cost method to characterize hydrogen crossover through wetted membranes for water electrolysis systems. Three different ion exchange membranes were analyzed: Nafion 212, Nafion 115, and in-house sulfonated poly(arylene ether sulfone). We rigorously confirmed our method and data by comparing it to the ANSI dataset with the current state-of-the-art equations of state (EOS) to account for the nonideality of high pressure hydrogen systems. The error from the gas non-ideality was less than 0.03%. As expected, the rate of hydrogen crossover showed high dependency on the temperature; more importantly, hydrogen crossover increased significantly when the membrane was fully soaked in water. For dry membranes, the proposed pressure decay method corroborated well with the literature data measured using other known methods. Moreover, for wetted membranes, the obtained data showed high similarity compared to the GC method which is currently the most reliable method in the literature. We attempted to predict the hydrogen permeability of wetted membranes using the solution diffusion model. The model based on the given thermodynamic parameters overestimated the hydrogen permeability, which can be used to estimate the ion channel tortuosity.