Recovery of Lithium Hydroxide from Spent Lithium Carbonate using Crystallizations

Abstract

Recovery of LiOH from the spent Li₂CO₃ used as absorbent for carbon dioxide in breathing apparatus was successfully explored by precipitation and crystallization. A lithium hydroxide solution was prepared by precipitation of calcium carbonate using reaction of spent Li₂CO₃ and calcium hydroxide. The effects of the operating conditions on the reaction were investigated. Conversion of calcium carbonate was about 95%. Lithium hydroxide monohydrate from lithium hydroxide solution was obtained in batch evaporative crystallization. The effect of the evaporation rate on crystal morphology was investigated. The evaporation rates were affected to control size and yield of crystals. Eventually, the purity of crystals was above 99 wt% and yield was about 80%.     

Lithium recovery from pretreated α-spodumene residue through acid leaching at ambient temperature

A novel alkaline hydrothermal approach for low-temperature conversion of α-spodumene into Li₂SiO₃ residue was proposed, providing a promising method for extracting lithium from α-spodumene as a pretreatment process. This work proposed a systematic investigation for extracting lithium from the residue by acid leaching and preparing lithium carbonate. The reaction feasibility between Li₂SiO₃ and acids (HCl and H₂SO₄) was first evaluated through thermodynamic calculation. Compared with the leaching effects of hydrochloric acid and sulphuric acid, sulphuric acid is the preferred leaching agent due to its higher extraction efficiency for lithium and lower acid consumption. Lithium extraction efficiency from the residue achieved up to 87.48% under the following optimized conditions: 0.75 mol/L H₂SO₄, 0.4 times the theoretical amount of acid, 10 min, 30°C, and 100 rpm. Based on the optimized conditions, the lithium-containing solution was concentrated through three consecutive cycles of leaching, which obtained a concentration of 17.78 g/L for lithium. The leaching solution was purified by CaO-Na₂CO₃, resulting in the removal rates of SiO₃²⁻, Mg²⁺, and Ca²⁺ of 84.22%, 95.51%, and 90.55%, respectively. Finally, the solution was precipitated with sodium carbonate to prepare Li₂CO₃. This paper facilitates the development of an economical process for efficient lithium extraction from spodumene at low temperatures.     

Influence of precursors of Li2O and MgO on surface and catalytic properties of Li‐promoted MgO in oxidative coupling of methane

The influence of the catalyst precursors (for Li₂O and MgO) used in the preparation of Li‐doped MgO (Li/Mg = 0.1) on its surface properties (viz basicity, CO₂ content and surface area) and activity/selectivity in the oxidative coupling of methane (OCM) process at 650–750 °C (CH₄/O₂ feed ratio = 3.0–8.0 and space velocity = 5140–20550 cm³ g⁻¹ h⁻¹) has been investigated. The surface and catalytic properties are found to be strongly affected by the precursor for Li₂O (viz lithium nitrate, lithium ethanoate and lithium carbonate) and MgO (viz magnesium nitrate, magnesium hydroxide prepared by different methods, magnesium carbonate, magnesium oxide and magnesium ethanoate). Among the Li–MgO (Li/MgO = 0.1) catalysts, the Li–MgO catalyst prepared using lithium carbonate and magnesium hydroxide (prepared by the precipitation from magnesium sulfate by ammonia solution) and lithium ethanoate and magnesium acetate shows high surface area and basicity, respectively. The catalysts prepared using lithium ethanoate and magnesium ethanoate, and lithium nitrate and magnesium nitrate have very high and almost no CO₂ contents, respectively. The catalysts prepared using lithium ethanoate or carbonate as precursor for Li₂O, and magnesium carbonate or ethanoate, as precursor for MgO, showed a good and comparable performance in the OCM process. The performance of the other catalysts was inferior. No direct relationship between the basicity of Li‐doped MgO or surface area and its catalytic activity/selectivity in the OCM process was, however, observed. © 2000 Society of Chemical Industry     

Direct preparation of battery-grade lithium carbonate via a nucleation–crystallization isolating process intensified by a micro-liquid film reactor

With the lithium-ion battery industry booming, the demand for battery-grade lithium carbonate is sharply increasing. However, it is difficult to simultaneously meet the requirements for the particle size and the purity of battery-grade lithium carbonate. Herein, the nucleation–crystallization isolating process (NCIP) is applied to prepare battery-grade lithium carbonate without any post-treatment procedure. The nucleation process is intensified by a micro-liquid film reactor (MLFR), where the feedstock solution is subject to intensive shear force and centrifugal force. The feedstock solutions are mixed rapidly and a large number of nuclei form instantly in the MLFR. After nucleation, the crystallization process is achieved in another reactor. A few new nuclei form in the crystallization process. The nucleation intensification in the MLFR is verified by computational fluid dynamics (CFD) simulations and experimental results. The particle size distribution is narrower and the impurity residue in the products is far lower than that prepared by a traditional precipitation method. The effects of nucleation and crystallization on the particle size distribution and purity were investigated. In the optimized operation parameters, the particle size distribution of the Li₂CO₃ product is D₁₀ = 2.856 μm, D₅₀ = 5.976 μm, and D₉₀ = 11.197 μm, and the purity is 99.73%, both of which meet the requirements of battery-grade Li₂CO₃. Moreover, the lithium recovery rate is increased to 88.21% compared to that prepared by a traditional precipitation method (79.0%). This work provides an alternative way for the preparation of high-purity chemicals by process intensification.     

Effect of CO2 and melt decarbonation on the dimerization of methane in molten Li2CO3-Na2CO3-K2CO3 supported by LiAlO2 or Li2TiO3 at 750–850°C

The oxidative dimerization of methane was investigated at 750–850°C in Li₂CO₃-Na₂CO₃-K₂CO₃ immobilized within LiAlO₂ or Li₂TiO₃ supports. Catalytic performance was enhanced with moderate melt decarbonation (i.e. with molten phase/LiAlO₂ at 850°C: CH₄ conversion of 25% and C₂ yield of 12.5%), then dramatically fell with the precipitation of sodium and lithium oxide. The effect of the partial pressure of CO₂ was analyzed. As in the case of binary carbonate eutectics, catalytic activity of the ternary melt was correlated with the presence of peroxide species. This activity was more important when using LiA1O₂ support.     

Oxidative coupling of methane using Li/MgO catalyst: Re-appraisal of the optimum loading of Li

The effect of the level of lithium carbonate doping on MgO, prepared by thermal decomposition of the basic carbonate, is re-examined. A low, sub monolayer, loading, ie. 0.2% Li₂CO₃-MgO is shown to significantly enhance both the specific activity for methane activation and the total C₂ hydrocarbon selectivity. The study indicates that the optimal loading of alkali promoters on MgO prepared in this way is considerably lower than indicated in previous studies.     

Reduction of irreversible capacities of amorphous carbon materials for lithium ion battery anodes by Li2CO3 addition

Amorphous carbon materials for lithium ion battery anodes which contain a small amount of Li₂CO₃ were prepared by three methods. The obtained materials were characterized using X-ray diffraction (XRD) analysis, Raman spectroscopy and CO₂ adsorption experiments. Although the XRD profiles and Raman spectra of these materials were similar to those of carbon materials synthesized with no addition, the amount of CO₂ adsorbed was largely decreased by Li₂CO₃ addition. These results suggest that the micropores in these materials were plugged and/or filled with Li₂ CO₃. Galvanostatic lithium charging and discharging experiments showed that the irreversible capacity of the material can be significantly decreased by Li₂CO₃ addition, which is thought to be due to the plugging of the pore inlets by Li₂CO₃. Moreover, it was also found that the reversible capacities of the materials can be increased by adjusting both the amount of Li₂CO₃ addition and carbonization temperature.     

Enhanced high-voltage performance of LiCoO2 cathode by directly coating of the electrode with Li2CO3 via a wet chemical method

Surface modification is an effective method for improving the high-voltage cycling stability of LiCoO₂. In this work, lithium carbonate (Li₂CO₃), the main component of solid electrolyte interphase (SEI) films, is selected as the coating material to modify LiCoO₂ composite electrodes by a wet chemical method, and the effect of the Li₂CO₃ coating time on the electrochemical performance of the LiCoO₂ electrode is investigated. Results show that the Li₂CO₃ coating significantly improves the cycling performances and initial coulombic efficiencies of the LiCoO₂ electrodes in the potential range of 3.0–4.5 V. The electrode with a coating time of 2 min exhibits the best electrochemical performance, in which the capacity retention rate is 90.9% after 100 cycles at 0.2C while the initial coulombic efficiency is 90.04%, whereas the capacity retention rate and initial coulombic efficiency of the uncoated electrode are only 73.11% and 74.66%, respectively. The capacity of the electrode with the 2-min coating reaches 134.3 mA h g^?1 after 500 cycles, while that of the uncoated electrode is only 37.7 mA h g^?1 under the same conditions. The results of cyclic voltammetry, electrochemical impedance spectroscopy, X-ray diffraction, and scanning electron microscopy show that the Li₂CO₃ coating stabilizes the electrode surface and structure to effectively inhibit the increase in electrode polarization.     

The effect of electrolyte temperature on the passivity of solid electrolyte interphase formed on a graphite electrode

The effect of electrolyte temperature on the passivity of solid electrolyte interphase (SEI) was investigated in 1 M LiPF₆-ethylene carbonate/diethyl carbonate (50:50 vol.%) electrolyte, using galvanostatic charge-discharge experiment, and ac-impedance spectroscopy combined with Fourier transform infra-red spectroscopy, and high resolution transmission electron microscopy (HRTEM). The galvanostatic charge-discharge curves at 20 °C evidenced that the irreversible capacity loss during electrochemical cycling was markedly increased with rising SEI formation temperature from 0 to 40 °C. This implies that the higher the SEI formation temperature, the more were the graphite electrodes exposed to structural damages. From both increase of the relative amount of Li₂CO₃ to ROCO₂Li and decrease of resistance to the lithium transport through the SEI layer with increasing SEI formation temperature, it is reasonable to claim that, due to the enhanced gas evolution reactions during transformation of ROCO₂Li to Li₂CO₃, the rising SEI formation temperature increased the number of defect sites in the SEI layer. From the analysis of HRTEM images, no significant structural destruction in bulk graphite layer was observed after charge-discharge cycles. This means that solvated lithium ions were intercalated through the defect sites in the SEI, at most, into the surface region of the graphite layer.     

Effect of surface modification using various acids on electrodeposition of lithium

Sulface modification of lithium was carried out using the chemical reaction of the native film with acids (HF, H₃PO₄, HI, HCl) dissolved in propylene carbonate (PC). The chemical composition change of the lithium surface was detected using X-ray photoelectron spectroscopy. The electrodeposition of lithium on the as-received lithium or the modified lithium was conducted in PC containing 1.0 mol dm^–3 LiClO₄ or LiPF₆ under galvanostatic conditions. The morphology of electrodeposited lithium particles was observed with scanning electron microscopy. The lithium dendrites were observed when lithium was deposited on the as-received lithium in both electrolytes. Moreover the dendrites were also formed on the lithium surface modified with H₃PO₄, HI, or HCl. On the other hand, spherical lithium particles were produced, when lithium was electrodeposited in PC containing 1.0 mol dm^–3 LiPF₆ on the lithium surface modified with HE However spherical lithium particles were not obtained, when PC containing 1.0 mol dm^–3 LiClO₄ was used as the electrolyte. The lithium surface modified by H₃PO₄, HI, or HCl was covered with a thick film consisting of Li₃PO₄, Li₂CO₃, LiOH, or Li₂O. The lithium surface modified with HF was covered with a thin bilayer structure film consisting of LiF and Li₂O. These results clearly show that the surface film having the thin bilayer structure (LiF and Li₂O) and the use of PC containing 1.0 mol dm^–3 LiPF₆ enhance the suppression of dendrite formation of lithium.     

Study of a Li–Ni oxide mixture as a novel cathode for molten carbonate fuel cells by electrochemical impedance spectroscopy

Li–Ni oxide mixtures with high lithium content are considered to be an alternative cathode material for molten carbonate fuel cells (MCFCs). The electrochemical behaviour of Li_0.4Ni_0.6O samples has been investigated in a Li–K carbonate melt at 650 °C by electrochemical impedance spectroscopy as a function of immersion time and O₂ and CO₂ partial pressure. The impedance spectra have been interpreted using a transmission line model that includes contact impedance between reactive particles. The Li_0.4Ni_0.6O powder particles show structural changes due to high lithium leakage and low nickel dissolution from the reactive surface to the electrolyte during the first 100 h of immersion. After this time, the structure seems to be stable. The partial pressures of O₂ and CO₂ affect the processes of oxygen reduction and Li–Ni oxide oxidation. X-ray diffraction and chemical analysis performed on samples before and after the electrochemical tests have confirmed that the lithium content decreases. SEM observations reveal a reduction in grain size after the electrochemical tests.     

Synthesis,kinetic study,and reaction mechanism of Li4SiO4 with CO2 in a slurry bubble column reactor

Abstract

This study was performed to investigate the synthesis, kinetic and reaction mechanism of Li₄SiO₄ with CO₂ in a slurry bubble column reactor. The Li₄SiO₄ powder sample was prepared via a solid-state reaction. The sample was characterized via X-ray diffraction (XRD) analysis and verified as a single phase. The median diameter of the sample was measured using the laser diffraction and scattering method as about 20?μm. The synthesized sample was suspended in binary molten carbonate of Li₂CO₃–K₂CO₃ having a molar ratio of 38:62. The experimental results show that Li₄SiO₄ in the slurry bubble column absorbed approximately a stoichiometric amount of CO₂. The kinetic study shows that the CO₂ reaction behavior on the Li₄SiO₄ surface was fitted to a double exponential model and the limiting step of the reaction was lithium diffusion. The mass transfer coefficient of CO₂ and rate constant of reaction with Li₄SiO₄ were studied to understand the overall absorption mechanism in the reactor. The resistance for the direct reaction of CO₂ on the Li₄SiO₄ was much smaller than the resistance for the mass transfer of CO₂ to the Li₄SiO₄. We can conclude that the direct contact of CO₂ with Li₄SiO₄ was the main path for the reaction.     

The effect of lithium oxide on the threshold field of ZnO varistors

Lithium oxide in form of Li₂CO₃ solution is added with contents of 0–200 ppm to two ZnO-based varistors standard formulations, once with Sb₂O₃ and the other without. According to Li₂CO₃ concentration, both threshold field and energy absorption capability evolution are studied. It is found that with the benefit of antimony, the lithium allows reaching high threshold field but concomitantly, low energy absorption capability. Without antimony, threshold fields up to 300 V/mm are attained, associated with a fair energy absorption capability. With 100 ppm of Li₂CO₃, optimum couple of values (315 V/mm; 115 J/cm³) is achieved. With 200 ppm of Li₂CO₃, threshold field exceeds 500 V/mm but energy absorption capability falls below 50 J/cm³. Correlations with SEM microstructures observations suggest that lithium increases voltage barrier height by decreasing donor density and that spinel phases (Zn₇Sb₂O₁₂) have detrimental effects on the electrical absorption capability by limiting the density of current, reducing the effective current path from one ZnO grain to another.     

Alkali carbonate-coated graphite electrode for lithium-ion batteries

Charge and discharge behavior of a graphite electrode for rechargeable lithium-ion batteries was successfully improved by pretreatment of graphite powders with A₂CO₃ (A = Li, Na, and K) aqueous solutions. In the process of the pretreatment, graphite powders were simply dispersed in the aqueous solutions, and then filtered and dried to modify the surface of graphite powder with solid alkali carbonate. With the optimum concentration of each carbonate, 1 wt.% Li₂CO₃, 5 wt.% Na₂CO₃, and 1 wt.% K₂CO₃, the irreversible reaction at the initial cycle was suppressed by the pretreatment which was capable of modifying the solid electrolyte interphase formed on the graphite electrode surface. Furthermore, the rate capability was improved by the surface modification, that is, the reversible discharge capacities at 175 mA g⁻¹ increased with adequate capacity retention in a 1 mol dm⁻³ LiClO₄ ethylene carbonate:diethyl carbonate electrolyte solution because of the kinetics enhancement of lithium-ion transfer at the interface.     

Gas permeability of wet cation exchange membranes

The permeation of CO₂ across a Nafion cation exchange membrane in different hydrated forms is studied. The water solvent linked to the ion exchanging sites of the charged membranes forms a liquid supported membrane in which the transport of the polar gas is enhanced. This effect is still higher when the dry membrane is swollen in a Li₂CO₃ solution which increases the carbonate/bicarbonate anion concentration in the wet membranes and reduced the effectiveness of the Donnan co-ion exclusion from the membrane phase.     

In situ FTIR study of the Cu electrode/ethylene carbonate + dimethyl carbonate solution interface

The interfacial phenomena between Cu electrode and solution of lithium perchlorate in ethylene carbonate (EC)-dimethyl carbonate (DMC) have been investigated using in situ reflection absorption Fourier transform infrared (FTIR) spectroscopy and single reflection ATR-FTIR spectroscopy. The ATR spectra confirmed the bands due to free EC and DMC and the molecules solvated to lithium ions in the solution. The bands due to the result of the interaction between ClO₄⁻ and DMC in the mixture solution also appeared in the ATR spectra. In the FTIR spectra, the potential dependence on the concentration of EC and DMC in the vicinity of the Cu electrode was observed. It was understood that the reversible changes in the concentration of free EC and DMC and solvated EC and DMC in the diffuse double layer take place with changing in potential. As the potential decreased, the free EC and DMC concentrations increased, while the concentration of the EC and DMC solvated to lithium ions decreased. Thus, it can be concluded that the equilibrium shifts from Li⁺(EC)₂(DMC)₂ to Li⁺(EC)₂(DMC) + DMC or Li⁺(EC)(DMC)₂ + EC as the potential decreases. The bands due to (CH₂OCO₂Li)₂ and CH₃OCO₂Li were observed for an irreversible reaction.     

Studies on lithium salts to mitigate ASR-induced expansion in new concrete: a critical review

This paper provides a critical review of the research work conducted so far on the suppressive effects of lithium compounds on expansion due to alkali-silica reaction (ASR) in concrete and on the mechanism or mechanisms by which lithium inhibits the expansion. After a thorough examination of the existing literature regarding lithium salts in controlling ASR expansion, a summary of research findings is provided. It shows that all the lithium salts studied, including LiF, LiCl, LiBr, LiOH, LiOH·H₂O, LiNO₃, LiNO₂, Li₂CO₃, Li₂SO₄, Li₂HPO₄, and Li₂SiO₃, are effective in suppressing ASR expansion in new concrete, provided they are used at the appropriate dosages. Among these compounds, LiNO₃ appears to be the most promising one. Although the mechanism(s) for the suppressive effects of lithium are not well understood, several mechanisms have been proposed. A detailed discussion about these existing mechanisms is provided in the paper. Finally, some recommendations for future studies are identified.     

In situ FTIR spectra at the Cu electrode/propylene carbonate solution interface

In situ Fourier transform infrared spectroscopy (FTIR) spectra measurements were obtained for a Cu electrode/solution of lithium perchlorate in propylene carbonate (PC). The dependence of potential on the concentration of PC in the vicinity of the electrode was investigated. The bands due to free PC and PC solvated to lithium ions in the solution were distinguished by the single reflection attenuated total reflection (ATR) spectra. In the FTIR spectra, the reversible change in the concentration of free PC and solvated PC in the diffuse double layer was observed to be accompanied by a change in potential. As the potential decreased, the free PC concentration increased, while the concentration of the PC solvated to lithium ions decreased. Thus, it can be concluded that the equilibrium shifts from Li⁺(PC)₄ to Li⁺(PC)₃ + PC as the potential decreases. Furthermore, Li⁺(PC)₃ orientates itself so that it is parallel to the electrode surface.     

Kinetics of carbon dioxide sorption on potassium-doped lithium zirconate

Potassium-doped lithium zirconate (Li₂ZrO₃) sorbents with similar crystallite but different aggregate sizes were prepared by a solid-state reaction method from mixtures of Li₂CO₃, K₂CO₃, and ZrO₂ of different particle sizes. Carbon dioxide sorption rate on the prepared Li₂ZrO₃ sorbents increases with decreasing sorbent aggregate size. It is the size of the aggregate, not the crystallite, of Li₂ZrO₃ that controls the sorption rate. Temperature effect on CO₂ sorption is complex, depending on both kinetic and thermodynamic factors. A mathematical model based on the double-shell sorption mechanism was established for CO₂ sorption kinetics and it can fit experimental data quite well. Above 500°C, the rate-limiting step of CO₂ sorption is the diffusion of oxygen ions through the ZrO₂ shell formed during the carbonation reaction. Oxygen ion conductivities in the ZrO₂ shell were obtained by regression of the experimental CO₂ uptake curves with the model and are consistent with the literature data.     

Low Temperature Liquid State Synthesis of Lithium Zirconate and its Characteristics as a CO2 Sorbent

Abstract

In this study, a new preparation method providing greatly improved CO₂ sorption is introduced. Li₂ZrO₃ sorbent was prepared by low temperature co‐precipitation and compared in CO₂ sorption performance with a sorbent prepared by the conventional high temperature solid‐state reaction method. The two sorbents were characterized using scanning electron microscopy, X‐ray diffraction and thermo‐gravimetric analysis. The Li₂ZrO₃ powder prepared by the relatively simple co‐precipitation method showed significantly better performance than the one prepared by solid‐state reaction with respect to both kinetics and CO₂ sorption capacity. Extensive study of the powder prepared by co‐precipitation has been performed at various conditions.