Effect of nucleation and plasticization on the crystallization of poly(lactic acid)

In this paper, different strategies to promote PLA crystallization were investigated with the objective of increasing the crystalline content under typical polymer processing conditions. The effect of heterogeneous nucleation was assessed by adding talc, sodium stearate and calcium lactate as potential nucleating agents. The PLA chain mobility was increased by adding up to 10 wt% acetyl triethyl citrate and polyethylene glycol as plasticizers. The crystallization kinetics were studied using DSC analysis under both isothermal and non-isothermal conditions. The isothermal data showed that talc is highly effective in nucleating the PLA in the 80-120 °C temperature range. In the non-isothermal DSC experiments, the crystallinity developed upon cooling was systematically studied at cooling rates of 10, 20, 40, and 80 °C/min. The non-isothermal data showed that the combination of nucleant and plasticizer is necessary to develop significant crystallinity at high cooling rates. The nucleated and/or plasticized PLA samples were injection molded and the effect of mold temperature on crystallinity was determined. It was possible to mold the PLA formulations using mold temperatures either below 40 °C or greater than 60 °C. At low temperature, the molded parts were nearly amorphous while at high mold temperatures, the PLA formulation with proper nucleation and plasticization was shown to achieve crystallinity levels up to 40%, close to the maximum crystalline content of the material. Tensile mechanical properties and temperature resistance of these amorphous and semi-crystalline materials were examined.     

聚乳酸成核剂的研究进展

回顾并展望了聚乳酸成核剂的研究与开发进展,比较和评价了不同类型成核剂对聚乳酸结晶行为的影响,在此基础上提出了开发聚乳酸专用成核剂的思考和建议。     

The synthesis of poly (lactic acid)-fulvic acid graft polymer and its effect on the crystallization and performance of poly (lactic acid)

ABSTRACT

The poly (lactic acid)-fulvic acid graft polymer (PLA-FA) was synthesized with lactic acid and fulvic acid (FA). The optimum parameters were determined by orthogonal experiment. X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy exhibited that FA was successfully grafted onto PLA. Then, PLA/PLA-FA composites were prepared with PLA-FA as fillers by melt blending. The structure characterization and performance tests demonstrated that PLA-FA effectively enhanced the comprehensive performance of PLA composites. The rheological analysis demonstrated that PLA-FA had plasticization effect. The non-isothermal crystallization kinetics demonstrated that PLA-FA promoted the crystallization rate of PLA composites, improving toughness of PLA composites.     

Long terminal linear alkyl group as internal crystallization accelerating moiety of poly(l-lactide)

Poly(l-lactide) (PLLA) polymers having terminal n-alkyl groups with a wide variety of lengths (C₀–C₂₂) were synthesized by ring-opening polymerization of l-lactide in the presence of coinitiators of l-lactic acid (C₀), 1-hexanol (C₆), 1-dodecanol (C₁₂), and 1-docosanol (C₂₂) and their segmental mobility and non-isothermal and isothermal crystallization behavior were investigated by differential scanning calorimetry (DSC) and wide-angle X-ray diffractometry (WAXD). Glass transition and cold crystallization temperatures of melt-quenched samples during heating decreased with an increase in the length of terminal n-alkyl groups. The enhanced PLLA segmental mobility and hydrophobic interaction-based accelerated PLLA nucleation by the presence of terminal long n-alkyl groups should have caused the accelerated non-isothermal and isothermal crystallization of PLLA segments traced by cold crystallization temperature during heating and by radial growth rate of spherulites, respectively. The crystallization accelerating effect became higher with the length of terminal n-alkyl groups. The effects of the length of terminal n-alkyl group on the crystalline growth mechanism of PLLA at the lowest crystallizable temperature was insignificant, whereas the effects of the length of terminal n-alkyl group on the nucleation mechanism of PLLA chains were significant and insignificant for PLLA having M_n of 6–7 × 10³ of 2 × 10⁴ g mol⁻¹, respectively. WAXD measurements revealed that the transition crystallization temperature at which crystalline modification changes from δ-form to α-form was affected by the length of terminal n-alkyl group for PLLA having M_n of 6–7 × 10³ g mol⁻¹, but was not altered by the length of terminal n-alkyl group for PLLA having M_n of 2 × 10⁴ g mol⁻¹.     

增塑剂对生物降解塑料聚乳酸结晶形态的影响

采用熔融共混方法制备了聚乙二醇(PEG)和聚乳(酸PLA)的共混物,并借助差示扫描量热仪和广角X射线衍射仪研究了在80~140℃等温结晶时PEG对PLA结晶形态和熔融行为的影响。结果表明:100℃以上时PLA的结晶度随结晶温度的升高逐渐增加;100℃以下时PLA的结晶度随PEG含量的增加逐渐增大。110℃以下时,晶面间距随结晶温度的升高和PEG含量的增加而逐渐减小;110℃以上时,晶面间距保持不变;当加入15%的PEG时PLA的晶面间距不受结晶温度的影响结,晶生成的是稳定的α晶。     

Study of crystalline and amorphous phases of biodegradable poly(lactic acid) by advanced thermal analysis

The qualitative and quantitative thermal analysis of biodegradable poly(lactic acid) PLA is presented. The glass transition, melting process, and heat capacity of a semi-crystalline poly(lactic acid) are studied utilizing the differential scanning calorimetry and temperature-modulated DSC. The mobile amorphous fraction, W_a degree of crystallinity, W_c and rigid-amorphous fraction, W_RAF were estimated depending on the thermal history of semi-crystalline PLA. From qualitative thermal analysis, the glass transition of rigid-amorphous phase was observed as a broadening from the changes of heat-flow-rate between mobile glass transition temperature and melting temperature. The amount of the rigid-amorphous fraction (RAF) was evaluated from W_RAF = 1−W_c − W_a and graphically was presented as the result of a deflection from the linearity of the dependence of the change of degree of mobile amorphous phase (W_a) vs. the degree of crystalline fraction (W_c) for semi-crystalline PLA with different thermal history. The degree of crystallinity of semi-crystalline samples of PLA can be discussed in terms of a two- or three-phase model. In contrast, the quantitative thermal analysis of the experimental apparent heat capacity of semi-crystalline PLA did not show any appearance of RAF in the examples of analyzed samples. The experimental heat capacity of PLA was analyzed in reference to the solid and liquid equilibrium heat capacities of poly(lactic acid) found in the ATHAS Data Bank.     

可生物降解聚乳酸类胶粘剂的研究进展

对可生物降解的聚乳酸类胶粘剂的种类、应用及最新的研究进展等几个方面进行了综述。特别介 绍了工业用聚乳酸类胶粘剂和医学用聚乳酸类胶粘剂的研究进展。     

Synthesis and thermal properties of telechelic poly(lactic acid) ionomers

Telechelic poly(lactic acid) (PLA) ionomers were synthesized using a chemical recycling process. A transesterification reaction between a commercial PLA and 2-hydroxyethyl methacrylate or ethylene glycol was used to produce a hydroxy-terminated PLA. The hydroxy-terminated PLA was then reacted with itaconic anhydride to produce terminal carboxylic acid groups, which were neutralized with appropriate metal acetates to produce Na-, Li-, K-, Zn-, Ca- and Y-ω- and α,ω-telechelic PLA ionomers. ¹H NMR spectroscopy was used to confirm the presence of the itaconic acid end-groups and FTIR spectroscopy was used to quantify the extent of neutralization. The addition of the ionic groups increased the glass transition (T_g), and T_g increased as the strength of the ion-pair increased. The ionic groups suppressed crystallinity, especially when multivalent cations were used.     

Synthesis and properties of random poly(lactic acid)-based ionomers

A random poly(lactic acid), PLA, based ionomer was synthesized by copolymerizing a methacrylate-terminated PLA macromonomer and methyl methacrylate. The copolymerization kinetics were studied using ¹H NMR spectroscopy and the copolymer composition was characterized by ¹³C NMR spectroscopy. Carboxylic acid groups were introduced into the copolymer by reacting the hydroxyl end groups of the PLA macromonomer with succinic anhydride, and the acid groups were neutralized with metal acetates to produce Na-, Ca-, and Y-PLA ionomers. Significant increases in T_g were observed for the ionomers and thermomechanical analysis indicated that the ionomers were more resistant to penetration by a weighted probe and an apparent rubbery plateau was observed above T_g. The ionomers were more hydrophilic than PLA, but relatively low water absorption could be achieved for the Ca²⁺-salt ionomer.     

Study on the Crystallization Kinetic and Characterization of Poly(lactic acid) and Poly(vinyl alcohol) Blends

In this study, poly(lactic acid) (PLA) and poly(vinyl alcohol) (PVA) blends, with PLA/PVA mass ratios of 100/0, 90/10, 80/20, 70/30, 60/40, 50/50, and 40/60, were prepared by means of the melt blending method. The result of torque measurements and thermal gravimtric analysis tests showed that the addition of PLA can decrease the melt viscosity of PVA and that the second degradation step of PVA nearly disappeared for the PLA₈₀/PVA₂₀ blend. The absorbance peaks of the carbonyl group and the hydroxyl group in the Fourier transform infrared spectra of PLA/PVA blends had significant shifts to lower wave numbers, indicating that there were interactions between these two groups. Combined with the result of the differential scanning calorimetry curves, this interaction would be favorable for improving miscibility. The X-ray diffraction patterns and the polarized light microscope (PLM) micrographs showed that PVA can serve as a nucleating agent to promote the crystallization of PLA in PLA/PVA blends. Moreover, the PLA₈₀/PVA₂₀ blend gave the highest growth rate of PLA spherulite.     

Incorporation of wheat starch and coupling agents into poly(lactic acid) to develop biodegradable composite

Abstract

Composites of poly (lactic acid) (PLA)/wheat starch and PLA/wheat starch/methyldiphenyldiisocyanate, were prepared and characterised in this study. The effects of incorporating different coupling agents on the physical properties and morphology of the composites were studied. Extrusion technology and injection moulding techniques were used to prepare standard tensile and impact test pieces. Tensometry was used to investigate the tensile properties of the composites and impact testing using falling weight technique was used to investigate impact strength. To investigate the thermal behaviour of the composites, differential scanning calorimetry was employed. Water absorption properties of the composites were also investigated. Scanning electron microscopy was used to investigate the morphology of the composites. Starch can be incorporated in a PLA matrix at 10% level without difficulty in processing by extrusion followed by injection moulding to make shaped mouldings in the presence of MDI. With 10% wheat starch and 2% MDI, blends of wheat starch/PLA can reach the tensile strength, elongation, impact strength properties of raw PLA. In the presence of 2% MDI and 10% glycerol, blends of PLA and starch make an entirely flexible material.     

生物降解材料聚乳酸的改性

为降低聚乳酸(PLA)的成本、改善其亲水性、提高其力学性能和加工性能以及利用PLA改性其他高分子,可使用基体扩链、表面改性、接枝、增塑、共混、复合等技术对PLA类生物降解材料进行改性。乳酸直接共聚合改性、合成PLA类材料以及从廉价天然资源出发追求PLA改性的工业化是未来主要发展方向。     

Study on the effect of dispersion phase morphology on porous structure of poly (lactic acid)/poly (ethylene terephthalate glycol-modified) blending foams

A methodology for blending foam of poly (lactic acid) (PLA)/poly (ethylene terephthalate glycol-modified) (PETG) was proposed. PLA/PETG blends were prepared through a melt blending method, using multiple functionality epoxide as reactive compatibilizer. The effects of blending ratio and compatibilizer content on the dispersion morphology, molecular structure, mechanical properties, and rheological behavior of PLA/PETG blends were studied. Then PLA/PETG blends were foamed using supercritical CO₂ as physical blowing agent, and their porous structure, pore size, as well as pore density were investigated. The results showed that the mechanical properties and rheological parameters such as melt strength and melt elasticity, as well as the porous structure of the foams dispersion morphology of PLA/PETG blends were affected strongly. The melt elasticity of PLA/PETG blends increased with increasing compatibilizer content. Dispersion phase morphology of PLA/PETG blends also had a significant effect on the pore density of all the samples. The results indicated that homogeneous and finer porous morphology of PLA/PETG foams with high expansion ratio could be achieved with a proper content of compatibilizer in the blends.     

Relationship between the crystallization behavior of poly(ethylene glycol) and stereocomplex crystallization of poly(L‐lactic acid)/poly(D‐lactic acid)

Poly(l ‐lactic acid) (PLLA) is a good biomedical polymer material with wide applications. The addition of poly(ethylene glycol) (PEG) as a plasticizer and the formation of stereocomplex crystals (SCs) have been proved to be effective methods for improving the crystallization of PLLA, which will promote its heat resistance. In this work, the crystallization behavior of PEG and PLLA/poly(d ‐lactic acid) (PDLA) in PLLA/PDLA/PEG and PEG‐b‐PLLA/PEG‐b‐PDLA blends has been investigated using differential scanning calorimetry, polarized optical microscopy and X‐ray diffraction. Both SCs and homocrystals (HCs) were observed in blends with asymmetric mass ratio of PLLA/PDLA, while exclusively SCs were observed in blends with approximately equal mass ratio of PLLA/PDLA. The crystallization of PEG was only observed for the symmetric blends of PLLA_39k/PDLA_35k/PEG_2k, PLLA_39k/PDLA_35k/PEG_5k, PLLA_69k/PDLA_96k/PEG_5k and PEG‐b‐PLLA_31k/PEG‐b‐PDLA_27k, where the mass ratio of PLLA/PDLA was approximately 1/1. The results demonstrated that the formation of exclusively SCs would facilitate the crystallization of PEG, while the existence of both HCs and SCs could restrict the crystallization of PEG. The crystallization of PEG is related to the crystallinity of PLLA and PDLA, which will be promoted by the formation of SCs. © 2017 Society of Chemical Industry     

Effect of sepiolite on the crystallization behavior of biodegradable poly(lactic acid) as an efficient nucleating agent

To enhance the crystallization kinetics of poly(lactic acid) (PLA), fibrous sepiolite was explored for nucleating the crystallization of PLA. PLA/sepiolite nanocomposites were prepared via the melt‐extrusion method. The effect of sepiolite on the crystallization behavior, spherulite growth and crystal structure of PLA were investigated by means of differential scanning calorimetry (DSC), polarized optical microscope (POM), wide angle X‐ray diffraction (WAXD), Fourier transform infrared (FTIR), and scanning election microscope (SEM). On the basis of DSC and POM results, the overall crystallization kinetics of PLA/sepiolite nanocomposites were significantly enhanced leading to higher crystallinity and nucleation density, faster spherulite growth rate (G) and lower crystallization half‐time (t_1/2) compared with the neat PLA. Under non‐isothermal conditions, the PLA blend comprising 1.0 wt% of sepiolite still revealed two crystallization peaks upon cooling at a rate of 35°C/min. Above phenomena strongly suggested that sepiolite was an effective nucleating agent for PLA. FTIR and WAXD analyses confirmed that the crystal structure of PLA matrix was the most common α‐form. SEM micrographics illustrated the fine three‐dimensional spherulite structures with the lath‐shape lamellae regularly arranged in radial directions. POLYM. ENG. SCI., 55:1104–1112, 2015. © 2014 Society of Plastics Engineers     

Higher-order structures and mechanical properties of stereocomplex-type poly(lactic acid) melt spun fibers

Equimolar blend of poly(l-lactic acid) (PLLA) and poly(d-lactic acid) (PDLA) was melt spun into fibers and the relations among the processing conditions, crystalline structures, thermal properties, and mechanical properties were investigated. Drawing and annealing were performed in order to obtain fiber mainly consisting of the stereocomplex crystal phase. Fibers drawn at various temperatures exhibited either amorphous, highly oriented homo crystal, or the mixture of homo and stereocomplex with a fairly low orientation depending on the drawing temperature. Annealing of the drawn fibers at an elevated temperature higher than the melting temperature of homo crystal increased the stereocomplex content significantly. The fractions of the homo and the stereocomplex crystals strongly depended on the higher-order structure of the drawn fibers and the annealing temperature.     

Mechanical,thermal and combustion properties of intumescent flame retardant biodegradable poly (lactic acid) composites

ABSTRACT

Despite extraordinary mechanical properties and excellent biodegradability, poly (lactic acid) (PLA) still suffers from a highly inherent flammability, restricting its applications in the electric and automobile fields. Although a wide range of flame retardants have been developed to reduce the flammability, they normally compromise the mechanical strength of PLA. In this study, a series of composites based on PLA, have been prepared by melt-blending with intumescent flame retardants (IFRs). The morphology, thermal stability and burning behaviour of the composites were investigated using a scanning electron microscope–energy dispersive spectrometer (SEM–EDS), thermogravimetric analysis (TGA), the limiting oxygen index (LOI), vertical burning (UL-94) and the cone calorimeter test (CCT). The LOI value reached 38.5% and UL-94 could pass V-0 for the PLA/IFR composite containing only 12 wt-% IFR. The dispersion of IFR in PLA was observed using SEM–EDS. A significant improvement in fire retardant performance was observed for the PLA/IFR composite from the CCT (reducing the heat release rate and the total heat release). More importantly, compared to pure PLA, the addition of IFR did not seriously deteriorate the mechanical properties of the material.     

Synergistic effect of MXene on the flame retardancy and thermal degradation of intumescent flame retardant biodegradable poly (lactic acid) composites

The effect of Ti₃C₂ MXene nanosheets on the intumescent flame retardant (IFR) poly (lactic acid) (PLA) composites was investigated among a series of PLA/IFR/MXene, which were prepared by melt blending 0-2.0 wt% MXene, 10.0 wt%-12.0 wt% IFR and PLA together. The results of limiting oxygen index (LOI) and vertical burning (UL-94) discover that the combination of 0.5 wt% MXene and 11.5 wt% IFR synergistically improves the fire safety of PLA to reach UL-94 V-0 rating with LOI value of 33.0%. The PLA/IFR/MXene composites perform an obvious reduction in peak of heat release rate (HRR) in cone calorimeter tests (CCTs). Furthermore, the carbon residues after CCTs were characterized by scanning electron microscope (SEM), laser Raman spectroscopy (LRS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). It is demonstrated that both the titanium composition of the MXene structure and the characteristics of the two-dimensional material enhance the PLA/IFR/ MXene composite materials' ability to produce a dense barrier layer to resist burnout during thermal degradation.     

Super-tough poly(lactic acid) materials: Reactive blending with ethylene copolymer

Poly(lactic acid) (PLA) is well known as a biocompatible, bioresorbable, and biodegradable polymer superior to petrochemical polymers from the standpoint of total energy consumption and life-cycle CO₂ emission, since it can be obtained from natural sources. However, the brittleness of PLA is a big drawback for its wide application. Although many studies have been carried out modifying PLA, there is very limited work on reactive blending of PLA. This study demonstrates a dramatic improvement in the mechanical characteristics of PLA by its reactive blending with poly(ethylene-glycidyl methacrylate) (EGMA). It is shown that the interfacial reaction between the component polymers contributes to the formation of super-tough PLA materials, superior to benchmark acrylonitrile-butadiene-styrene (ABS) resins. The novel material highlights the importance of interface control in the preparation of multi-component materials.     

A novel phosphorus-containing poly(lactic acid) toward its flame retardation

An inherently flame-retardant poly(lactic acid) (PLA) was synthesized via the chain-extending reactions of dihydroxyl terminated pre-poly(lactic acid) (pre-PLA), which was synthesized by direct polycondensation of l-lactic acid using 1,4-butanediol as initiator and stannous chloride (SnCl₂) as catalyst, using ethyl phosphorodichloridate as chain extender. The resulting phosphorus-containing poly(lactic acid) (PPLA) was characterized by gel permeation chromatography (GPC), ¹H and ³¹P nuclear magnetic resonance (¹H, ³¹P NMR) and homonuclear correlation spectroscopy (COSY) and inductively coupled plasma-mass (ICP). A comprehensive flame retardant property of PPLA was evaluated by microscale combustion calorimetry (MCC), limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter test (CCT). PPLA has excellent flame retardancy and also can be used as a flame retardant for commercial PLA. Only 5 wt.% of PPLA added into PLA can obtain good flame retardant properties. As the content of PPLA is further increased to 10 wt.%, PLA can have much better flame retardancy (LOI = 35 and UL-94 V-0 rating), lower peak heat release rate (pHRR) and longer ignition time (TTI) than neat PLA. All those results mean that this novel approach to impart flame retardancy to PLA is very effective.