Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.     

Experimental Study on the Performance of Approach Slabs under Deteriorating Soil Washout Conditions

In the U.S. bridge design practice, an approach slab is commonly provided to facilitate a smooth transition from the highway pavement to the bridge deck. Maintenance of bridge approaches often necessitates the repair or replacement of approach slabs owing to damage from heavy traffic loads, washout of fill materials, and settlement of the approach embankment. Approach slab damage because of embankment settlement is considered a more common problem and has been extensively investigated in the literature. In this paper, performance of the approach slab degraded by void formation underneath the slab is examined by load testing. Full-size approach-slab specimens were tested under increasing magnitude up to four times AASHTO HS20-44 design truck loads. The test matrix included four slab specimens with the following details: (1)?conventional steel reinforcement representative of current California design; (2)?steel reinforcement replaced by a double-layer pultruded fiber-reinforced polymer grating; (3)?steel reinforcement replaced by glass fiber-reinforced polymer rebars; and (4)?incorporation of steel and polyvinyl alcohol fibers in the concrete mix and removal of top longitudinal and transverse steel. Results indicated that the slabs show satisfactory performance under standard HS20-44 design truck load. Tests also revealed that these slabs exhibited similar performance in terms of stiffness, deformation, and crack pattern when fully supported, but registered noticeable difference in performance under deteriorating soil washout conditions. The fiber-reinforced concrete slab in general showed the best crack control and the smallest deflection and end rotation among the four slabs.     

Sustained-Load and Fatigue Performance of a Hybrid FRP-Concrete Bridge Deck System

The design and construction of bridge systems with long-term durability and low maintenance requirements is a significant challenge for bridge engineers. One possible solution to this challenge could be through the use of new materials, e.g., fiber-reinforced polymer (FRP) composites, with traditional materials that are arranged as an innovative hybrid structural system where the FRP serves as a load-carrying constituent and a protective cover for the concrete. This paper presents the results of an experimental investigation designed to evaluate the performance of a 3/4 scale hybrid FRP-concrete (HFRPC) bridge deck and composite connection under sustained and repeated (fatigue) loading. In addition, following the sustained-load and fatigue portions of the experimental study, destructive testing was performed to determine the first strength-based limit state of the hybrid deck. Results from the sustained-load and fatigue testing suggest that the HFRPC deck system might be a viable alternative to traditional cast-in-place reinforced concrete decks showing no global creep behavior and no degradation in stiffness or composite action between the deck and steel girders after 2 million cycles of dynamic loading with a peak load of 1.26 times the scaled tandem load (TL). Furthermore, the ultimate strength test showed that the deck failed prior to the global superstructure at a load approximately six times the scaled TL.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

FEA of Complex Bridge System with FRP Composite Deck

Innovative fiber-reinforced polymer (FRP) composite highway bridge deck systems are gradually gaining acceptance in replacing damaged/deteriorated concrete and timber decks. FRP bridge decks can be designed to meet the American Association of State Highway and Transportation Officials (AASHTO) HS-25 load requirements. Because a rather complex sub- and superstructure system is used to support the FRP deck, it is important to include the entire system in analyzing the deck behavior and performance. In this paper, we will present a finite-element analysis (FEA) that is able to consider the structural complexity of the entire bridge system and the material complexity of an FRP sandwich deck. The FEA is constructed using a two-step analysis approach. The first step is to analyze the global behavior of the entire bridge under the AASHTO HS-25 loading. The next step is to analyze the local behavior of the FRP deck with appropriate load and boundary conditions determined from the first step. For the latter, a layered FEA module is proposed to compute the internal stresses and deformations of the FRP sandwich deck. This approach produces predictions that are in good agreement with experimental measurements.     

Long-Term Deflection and Cracking Behavior of Concrete Beams Prestressed with Carbon Fiber-Reinforced Polymer Tendons

This paper discusses the experimental result on the long-term deflection and cracking behavior of concrete beams prestressed with carbon fiber-reinforced polymer (CFRP) tendons, under sustained long-term service load, including cracked and uncracked sections. Six full-scale beams were cast and tested. The experimental parameters included the level of prestress, the level of sustained service loading, and concrete strengths. The experimental results showed that the performance of concrete beams prestressed with CFRP tendons meets the serviceability criteria in terms of deflection and cracking. The test results also showed that the long-term performance of concrete beams prestressed with CFRP tendons was comparable to those prestressed with steel tendons. Furthermore, the test results showed that with the increase of concrete strength, the serviceability performance also improved with concrete beams prestressed with CFRP tendons.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Experimental Characterization and Optimization of Hybrid FRP/RC Bridge Superstructure System

An experimental investigation was performed to assess the performance of a hybrid fiber-reinforced polymer/reinforced concrete bridge system. The full-scale laboratory specimen was representative of an 813?mm (32?in.) wide strip of a completed bridge in San Patricio County, Tex. The specimen was first subjected to static loading prior to casting the reinforced concrete deck. Displacement, strain, and acoustic emission were recorded. After completion of the nondestructive static loading a reinforced concrete deck was cast in the laboratory to represent one unit of the completed bridge. Load was statically applied with several increased load cycles until failure occurred at a load level exceeding 18 times the calculated design load. The results of the static testing indicated that the original design of the hybrid bridge was very conservative. An optimized design of the hybrid bridge was then derived. The static load testing program and the resulting optimized design are described.     

Effect of Transverse Reinforcement on the Flexural Behavior of Continuous Concrete Beams Reinforced with FRP

Continuous concrete beams are structural elements commonly used in structures that might be exposed to extreme weather conditions and the application of deicing salts, such as bridge overpasses and parking garages. In such structures, reinforcing continuous concrete beams with the noncorrodible fiber-reinforced polymer (FRP) bars is beneficial to avoid steel corrosion. However, the linear-elastic behavior of FRP materials makes the ability of continuous beams to redistribute loads and moments questionable. A total of seven full-scale continuous concrete beams were tested to failure. Six beams were reinforced with glass fiber-reinforced polymer (GFRP) longitudinal bars, whereas one was reinforced with steel as control. The specimens have rectangular cross section of 200×300??mm and are continuous over two spans of 2,800?mm each. Both steel and GFRP stirrups were used as transverse reinforcement. The material, spacing, and amount of transverse reinforcement were the primary investigated parameters in this study. In addition, the experimental results were compared with the code equations to calculate the ultimate capacity. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible and is improved by increasing the amount of transverse reinforcement. Also, beams reinforced with GFRP stirrups illustrated similar performance compared with their steel-reinforced counterparts.     

Close Look at Construction Issues and Performance of Four Fiber-Reinforced Polymer Composite Bridge Decks

Four different fiber-reinforced polymer (FRP) panel systems were installed in a 207 m, five-span, three-lane bridge in an effort to assess the constructability, performance, and applicability of bridges with fiber-reinforced polymer composite decks. This paper examines whether four common deck systems are able to realize many of the anticipated benefits of using FRP composites in lieu of conventional reinforced concrete bridge decks. Particular installation issues, connection details, and specific construction techniques for each deck system are described, along with a discussion of the shortcomings in terms of handling, performance, and serviceability. Other factors such as key design parameters (e.g., impact factor and thermal characteristics) and unexpected responses are used to further quantify the performance of four FRP representative deck systems under identical traffic and environmental constraints.     

Fatigue and Overloading Behavior of Steel–Concrete Composite Flexural Members Strengthened with High Modulus CFRP Materials

Due to corrosion and the continuous demand to increase traffic loads, there is a need for an effective system which can be used to repair and/or strengthen steel bridges and structures. This paper describes an experimental program, recently completed, to investigate the fundamental behavior of steel–concrete composite scaled bridge beams strengthened with new high modulus carbon fiber-reinforced polymer (HM CFRP) materials. The behavior of the beams under overloading conditions and fatigue loading conditions was studied as well as the possible presence of shear lag at the interface of the steel surface and the CFRP strengthening material. The test results are compared to an analytical model based on the fundamental principles of equilibrium and compatibility, to predict the behavior of the strengthened steel–concrete composite beams. Based on the findings of this research work, combined with other work in the literature, a design guideline is proposed for the use of HM CFRP for strengthening the steel flexural members typically used for bridges and structures.     

Canadian Bridge Design Code Provisions for Fiber-Reinforced Structures

This paper presents a synthesis of the design provisions of the Canadian Highway Bridge Design Code for fiber-reinforced structures. These include structures reinforced with fiber-reinforced polymer and fiber-reinforced concrete (FRC). The provisions apply to fully, or partially, prestressed concrete beams and slabs, non-prestressed concrete beams, slabs, and deck slabs, FRC deck slabs of slab-on-girder bridges, stressed wood decks, and barrier walls. Test methods to confirm the tensile strength of fiber-reinforced polymer and the postcracking strength of FRC are given.     

Long-Term Performance Monitoring of the Tech 21 All-Composite Bridge

Tech 21 is the third all-composite vehicular bridge installed in the United States. The deck has sandwich configuration with a center core made by bonding orthotropic fiberglass and polyester tubes. The three trapezoidal beams supporting the deck were fabricated using E-glass fibers with polyester resin. Each beam was fabricated as an integral unit with its deck section to facilitate transportation to the site, erection, and construction. The two-lane bridge is the first fully instrumented all-composite vehicular bridge, including an extensive health-monitoring system installed during its fabrication. A nearly four-year long continuous monitoring was carried out to demonstrate the performance of the bridge. Field monitored information was studied to evaluate the behavior and durability of composites in the harsh infrastructure environment. This evaluation determines the level of confidence in the long-term field benefits of composite materials and technology.     

Approximate Series Solution for Analysis of FRP Composite Highway Bridges

The design of a deck-and-stringer bridge system is usually reduced to the analysis of a T-beam section, loaded by concentrated loads corresponding to an equivalent fraction of the applied truck load. This equivalent load is defined by wheel load–distribution factors, which approximate the overall behavior of the bridge superstructure. In this paper, a one-term approximation of a macroflexibility series solution including deformations for fiber-reinforced polymer (FRP) deck-and-stringer orthotropic bridge systems, is used to develop explicit expressions for symmetric and asymmetric load distribution factors. It is significant that the equations presented herein include important parameters that represent, as accurately as possible, the response characteristics of the super structure, such as the geometry and material properties of the FRP deck and stringers, bridge aspect ratio, and number and spacing of stringers. As an illustration in actual design applications, the formulation presented in this paper is used to develop an analytical method for FRP deck-and-stringer bridge systems, and the method is verified by predicting the response of an all FRP model bridge in the lab and an FRP deck on steel stringers in the field. The results of the present formulation compare well with experimental lab and field results. The simplified analysis presented in this paper can be used with sufficient accuracy for the design of composite FRP deck on stringers bridges.     

Performance Evaluation of FRP Composite Deck Considering for Local Deformation Effects

We examine here the replacement of a deteriorated concrete deck in the historic Hawthorne Street Bridge in Covington, Va. with a lightweight fiber-reinforced polymer (FRP) deck system (adhesively bonded pultruded tube and plate assembly) to increase the load rating of the bridge. To explore construction feasibility, serviceability, and durability of the proposed deck system, a two-bay section (9.45 by 6.7?m) of the bridge has been constructed and tested under different probable loading scenarios. Experimental results show that the response of the deck is linear elastic with no evidence of deterioration at service load level (HS-20). From global behavior of the bridge superstructure (experimental data and finite- element analysis), degree of composite action, and load distribution factors are determined. The lowest failure load (93.6?kips or 418.1?kN) is about 4.5 times the design load (21.3?kips or 94?kN), including dynamic allowance at HS-20. The failure mode is consistent in all loading conditions and observed to be localized under the loading patch at the top plate and top flange of the tube. In addition to global performance, local deformation behavior is also investigated using finite-element simulation. Local analysis suggests that local effects are significant and should be incorporated in design criteria. Based on parametric studies on geometric (thickness of deck components) and material variables (the degree of orthotropy in pultruded tube), a proposed framework for the sizing and material selection of cellular FRP decks is presented for future development of design guidelines for composite deck structures.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Testing, Analysis, and Evaluation of a GFRP Deck on Steel Girders

North Carolina has recently installed a fiber-reinforced polymer (FRP) deck on steel girders at a site in Union County. The bridge was instrumented with foil strain gauges, strain transducers, and displacement transducers. The bridge was then tested with a simulated MS-22.5 design load. Experimental data confirmed full composite interaction between the girders and the FRP deck panels. The neutral axis was measured to be 383?mm above the bottom flange of the 618-mm-deep girder. It was found that composite action could be estimated within 3% using a transformed section analysis of the deck panels. For two lanes loaded, the maximum live load distribution factor was computed to be 0.75. When looking at the overall performance of the structure, the deck deflected 5?mm, with the allowable stress at least 10 times over the maximum stress measured in the material. The girder deflection of 7?mm was well within the parameters set forth by AASHTO. Simple span deflection equations were found to conservatively model the anticipated deflection of the girders when using the transformed section properties.