Review on heat transfer analysis in thermal energy storage using latent heat storage systems and phase change materials

Thermal energy storage (TES) is a technology that stocks thermal energy by heating or cooling a storage medium so that the stored energy can be used later for heating and cooling applications and for power generation. TES has recently attracted increasing interest to thermal applications such as space and water heating, waste heat utilisation, cooling, and air conditioning. Phase change materials (PCMs) used for the storage of thermal energy as latent heat are special types of advanced materials that substantially contribute to the efficient use and conservation of waste heat and solar energy. This paper provides a comprehensive review on the development of latent heat storage (LHS) systems focused on heat transfer and enhancement techniques employed in PCMs to effectively charge and discharge latent heat energy, and the formulation of the phase change problem. The main categories of PCMs are classified and briefly described, and heat transfer enhancement technologies, namely dispersion of low‐density materials, use of porous materials, metal matrices and encapsulation, incorporation of extended surfaces and fins, utilisation of heat pipes, cascaded storage, and direct heat transfer techniques, are also discussed in detail. Additionally, a two‐dimensional heat transfer simulation model of an LHS system is developed using the control volume technique to solve the phase change problem. Furthermore, a three‐dimensional numerical simulation model of an LHS is built to investigate the quasi‐steady state and transient heat transfer in PCMs. Finally, several future research directions are provided.     

Review on thermal energy storage with phase change materials and applications

The use of a latent heat storage system using phase change materials (PCMs) is an effective way of storing thermal energy and has the advantages of high-energy storage density and the isothermal nature of the storage process. PCMs have been widely used in latent heat thermal-storage systems for heat pumps, solar engineering, and spacecraft thermal control applications. The uses of PCMs for heating and cooling applications for buildings have been investigated within the past decade. There are large numbers of PCMs that melt and solidify at a wide range of temperatures, making them attractive in a number of applications. This paper also summarizes the investigation and analysis of the available thermal energy storage systems incorporating PCMs for use in different applications.     

Emerging applications of phase change materials: A concise review of recent advances

Phase change materials (PCMs) are used as latent heat thermal energy storage materials. The fields of application for PCMs are broad and diverse. Among these areas are thermal control of electronic components and thermal building regulations. These areas are used as heat and cold storage materials. The low thermal conductivity of PCMs is one of the significant and severe technological problems of PCMs. This paper presents a review of the latest works using PCMs in the thermal management of electronic components, buildings, and heat exchangers. Besides, it provides concise pieces of information on the classification of PCMs, their advantages, disadvantages, and thermal storage systems.     

Investigation of the effect of metal foam characteristics on the PCM melting performance in a latent heat thermal energy storage unit by pore-scale lattice Boltzmann modeling

Latent heat thermal energy storage (LHTES) has many advantages such as high energy density and phase change at a nearly constant temperature compared with sensible thermal energy storage or chemical energy storage techniques. However, one of its major drawbacks is the low thermal conductivity of phase change materials (PCMs) which impedes the heat transfer efficiency. High thermal conductivity metal foams could be added into the LHTES to enhance the heat transfer speed. Under this case, the investigation of the effects of metal foam porosity and pore size on the melting process is essential for improving the heat storage capability of LHTES. In this article, a pore-scale modeling of melting process in a LHTES unit filled with metal foams is carried out by enthalpy-based multiple-relaxation-time lattice Boltzmann method. The quartet structure generation set is used to generate the morphology of metal foams. In addition, a Compute Unified Device Architecture (CUDA) Fortran code is developed in this work for executing highly parallel computation through graphics processing units. The melting process in the PCMs is investigated in terms of porosity, pore size, nonuniform metal foam, hot wall temperature, and initial subcooled temperature to optimize the design of LHTES filled with metal foams.     

Microencapsulated phase change slurries for thermal energy storage in a residential solar energy system

Phase change materials (PCMs) are attractive for use in thermal energy storage applications and thermal regulation/control due to their high-energy storage density over a small temperature range. The direct use of phase change materials for energy storage and/or heat transfer applications has been limited due to the low thermal conductivity of the PCM particularly when solidifying on the heat transfer surface. A Phase change slurry (PCS) consists of small micro-encapsulated PCM particles suspended in a carrier fluid which enhances the heat transfer to the PCM. The PCS can serve not only as the thermal storage media but also as the heat transfer fluid, and hence may have many potentially important applications including in the field of heating, ventilation and air-conditioning (HVAC), refrigeration, solar energy and heat exchangers. A test system to examine PCS performance in residential thermal energy storage applications has been developed to both observe and characterise the thermal processes that occur in a thermal store with a helical coil heat exchanger. These test results will be used to improve the system design and identify limitations when used for intermittent application.     

Review of thermal energy storage for air conditioning systems

Thermal energy storage is very important to eradicate the discrepancy between energy supply and energy demand and to improve the energy efficiency of solar energy systems. Latent heat thermal energy storage (LHTES) is more useful than sensible energy storage due to the high storage capacity per unit volume/mass at nearly constant temperatures. This review presents the previous works on thermal energy storage used for air conditioning systems and the application of phase change materials (PCMs) in different parts of the air conditioning networks, air distribution network, chilled water network, microencapsulated slurries, thermal power and heat rejection of the absorption cooling. Recently, researchers studied the heat transfer enhancement of the thermal energy storage with PCMs because most phase change materials have low thermal conductivity, which causes a long time for charging and discharging process. It is expected that the design of latent heat thermal energy storage will reduce the cost and the volume of air conditioning systems and networks.     

Preparation and characterization of cross-linking PEG/MDI/PE copolymer as solid–solid phase change heat storage material

Phase change materials (PCMs) are a series of functional materials with storing and releasing energy properties. PCMs can impact small environment around them through storing and releasing energy during phase change process. Phase change latent heat of PCMs has two main characters: one is high enthalpy and capacity of per unit volume and the other is that the temperature over phase change process keeps constant or changes slightly. PCMs have been widely used in lots of fields such as solar energy storing, smart housing, thermo-regulated fibers and agricultural greenhouse.In this article, a novel solid–solid phase change heat storage material was synthesized via the two-step condensation reaction of high molecule weight polyethylene glycol (PEG10000) with pentaerythritol (PE) and 4,4′-diphenylmethane diisocyanate (MDI). To characterize the resulting product in comparison with pristine PEG10000, Fourier transform infrared spectroscopy (FT-IR), differential scanning calorimetry (DSC), thermogravimetric analyses (TGA), polarization optical microscopy (POM) and wide-angle X-ray diffraction (WAXD) measurements were employed to investigate their ingredients, thermal properties and crystalline behaviors. The results indicated that the cross-linking PCM showed typical solid–solid phase transition property, and its phase change enthalpy and crystallinity reached 152.97 kJ/kg and 81.76%, respectively.     

Thermal response in thermal energy storage material around heat transfer tubes: effect of additives on heat transfer rates

The effects of carbon-fiber chips and carbon brushes as additives on the thermal conductivity enhancement of phase change materials (PCMs) using in latent heat thermal energy storage are investigated experimentally and numerically by considering the wall effect of the additives. The carbon-fiber chips are effective for improving the heat transfer rate in PCMs. However, the thermal resistance near the heat transfer surface is higher than that for the carbon brushes. As a result, the overall heat transfer rate for the fiber chips is lower than that for the carbon brushes. Consequently, the carbon brushes are superior to the fiber chips for the thermal conductivity enhancement under the present experimental conditions. The carbon brushes are moreover applied to the packed beds of particles to overcome their low thermal conductivity in chemical heat pump/storage. The carbon brushes essentially improve the heat transfer characteristics in the packed beds, though the thermal resistance is observed because the particles obstruct contact between the fibers and the heat transfer surfaces.     

The micro‐/nano‐PCMs for thermal energy storage systems: A state of art review

With advancement in technology—nanotechnology, various thermal energy storage (TES) materials have been invented and modified with promising thermal transport properties. Solid‐liquid phase change materials (PCMs) have been extensively used as TES materials for various energy applications due to their highly favourable thermal properties. The class of PCMs, organic phase change materials (OPCMs), has more potential and advantages over inorganic phase change materials (IPCMs), having high phase change enthalpy. However, OPCMs possess low thermal conductivity as well as density and suffer leakage during the melting phase. The encapsulation technologies (ie, micro and nano) of PCMs, with organic and inorganic materials, have a tendency to enhance the thermal conductivity, effective heat transfer, and leakage issues as TES materials. The encapsulation of PCMs involves several technologies to develop at both micro and nano levels, called micro‐encapsulated PCMs (micro‐PCM) and nano‐encapsulated PCMs (nano‐PCM), respectively. This study covers a wide range of preparation methods, thermal and morphological characteristics, stability, applications, and future perspective of micro‐/nano‐PCMs as TES materials. The potential applications, such as solar‐to‐thermal and electrical‐to‐thermal conversions, thermal management, building, textile, foam, medical industry of micro‐ and nano‐PCMs, are reviewed critically. Finally, this review paper highlights the emerging future research paths of micro‐/nano‐PCMs for thermal energy storage.     

Tetradecane and hexadecane binary mixtures as phase change materials (PCMs) for cool storage in district cooling systems

As the demand for refrigeration and air-conditioning has increased during the last decade, district cooling systems have been introduced in some major European cities. In a district cooling system, the combination of central cooling facilities and cool storage systems provides economic advantages over older conventional cooling plants. A cool storage system can meet the same total cooling load as a non-storage system over a given period of time with a smaller chiller. Cool storage systems using Phase Change Materials (PCMs) have a low temperature range and high energy density in the melting solidification of PCMs compared to sensible heat storage. Thus they are advantageous in reducing the storage volume, heat loss, and size of the chilling equipment. In this paper we describe some paraffin waxes and their binary mixtures. We discuss the thermal properties of laboratory-grade tetradecane, hexadecane and their binary mixtures, and we demonstrate their potential for use as PCMs for cool storage. The thermal properties include freezing point, the heat of fusion, thermal stability and volume expansion during the phase change process. In the study, a Differential Scanning Calorimeter (DSC) was used to determine the heat of fusion of these materials and to generate thermal data for study and analysis. The results show that these materials are attractive candidates as potential PCMs for cool storage in district cooling systems. However, because of the high cost of laboratory-grade materials, technical-grade materials must be used for cool storage.     

Experimental and numerical investigation of the melting process and heat transfer characteristics of multiple phase change materials

The melting and heat transfer characteristics of multiple phase change materials (PCMs) are investigated both experimentally and numerically. Multiple PCMs, which consist of three PCMs with different melting points, are filled into a rectangle-shaped cavity to serve as heat storage unit. One side of the cavity is set as heating wall. The melting rate of multiple PCMs was recorded experimentally and compared with that of single PCM for different heating temperatures. A two-dimensional mathematical model to describe the phase change heat transfer was developed and verified experimentally. The properties of multiple PCMs, including the effect of the melting point difference (combined type), thermal conductivity, and latent heat, on the heat transfer performance of the PCM were analyzed numerically. The results show that, the melting time decreases before it increases, with an increasing melting point difference for the multiple PCMs. In addition, the melting point decreases with increasing distance from the heating wall. Most of these types of multiple PCMs melt faster than the single PCM, and the multiple PCMs, with the melting point arranged as 322 K/313 K/304 K, has the shortest melting time in this study. The melting rate of the multiple PCMs, 322 K/313 K/304 K, accelerates faster than for the single PCM as the thermal conductivity, latent heat, and heating wall temperature increase. Finally, generalized results are obtained using a dimensionless analysis for both single and multiple PCMs.     

Thermal Energy Storage Performance of Fatty Acids as a Phase Change Material

Thermal energy storage performance of fatty acids and a eutectic mixture as phase change materials (PCMs) has been investigated experimentally. The selected PCMs for this study were palmitic acid, myristic acid, stearic acid, and a mixture of stearic and myristic acids in eutectic combination ratio of 65.7 wt% myristic acid and 34.3 wt% stearic acid. The PCMs have a melting temperature range of 50.0°C to 61.20°C and a latent heat range of 162.0 J/g to 204.5 J/g. The inlet temperature and the mass flow rate of heat transfer fluid (HTF) were selected as experimental parameters to test the thermal energy storage performance of the PCMs. The transition times, temperature range, propagation of the solid-liquid interface, as well as heat flow rate characteristics of the employed cylindrical tube storage system were studied at varied experimental parameters. The experimental results show that the melting front moves to inward in the radial directions as well as in the axial directions from the top toward to the bottom of the PCM tube. It was observed that the convection heat transfer in the liquid phase plays an important role in the melting process. The changes in the studied HTF parameters have more effect on the melting processes than the solidification processes of the PCMs. The average heat storage efficiency calculated from data for all the PCMs is 51.5%, meaning that 48.5% of the heat actually was lost somewhere.     

Development and energy evaluation of phase change material composite for building energy‐saving

Phase change materials (PCMs) contributed to building energy‐saving and thermal comfort through increasing the thermal capacity of building envelopes. In this study, a phase change material composite was developed by using the PCMs mixture of capric acid (CA) and lauric acid (LA) as the primary phase change energy storage agent and using the solid waste fly ash as a carrier material. The results showed that for Guangdong, the ideal PCMs mixture should have a transition temperature of 25.5^oC, which could be obtained by using a mass ratio of CA/LA of 4:6. Then, experiment results also indicate that the optimum adsorption ratio of 2:1 (FA/PCMs) was detected for the synthesis of this FA/PCMs composite, which has the latent heat of 45.38 J/g and exists excellent thermal reliability. Moreover, simulation results by using EnergyPlus show that the proposed composite has a good building energy‐saving effect.     

Development of pentadecane/diatomite and pentadecane/sepiolite nanocomposites fabricated by different compounding methods for thermal energy storage

Global warming is one of the most important consequences of excess energy consumption. Phase change materials (PCMs) have prominent advantages in thermal energy storage owing to their high latent heat capacities and small temperature variations during the phase change process. However, leakage is a major problem that limits the use of PCMs. Leakage may occur in encapsulated PCMs or in composites where the PCM is attached to the surface of a supporting material or within the pores of that material. In this study, pentadecane/diatomite and pentadecane/sepiolite nanocomposites were fabricated by using unmodified and microwave‐irradiated diatomite and sepiolite samples and by using different compounding processes, such as direct impregnation, vacuum impregnation, and ultrasonic‐assisted impregnation methods. The microstructures and the chemical and thermal properties of the composites were characterized by scanning electron microscopy, Fourier‐transform infrared spectroscopy, and differential scanning calorimetry. Subsequently, the thermal reliability and stability and the thermal conductivity of the PCM composites were also investigated. A melting temperature of 9.25°C and a latent heat capacity of 58.73 J/g were determined for the pentadecane/diatomite composite that was prepared with the direct impregnation method using a microwave‐treated diatomite sample. The pentadecane/sepiolite composite prepared in the melting temperature range 7.98°C to 8.53°C and latent heat capacity range 41.05 to 46.02 J/g. The results of the thermal analysis indicate that fabricated diatomite‐based or sepiolite‐based PCM composites have good potential as thermal energy storage materials.     

Synthesis and thermal energy storage characteristics of polystyrene-graft-palmitic acid copolymers as solid-solid phase change materials

A series of polystyrene graft palmitic acid (PA) copolymers as novel polymeric solid-solid phase change materials (PCMs) were synthesized. In solid-solid PCMs, polystyrene is the skeleton and PA is a functional side chain that stores and releases heat during its phase transition process. The heat storage of copolymers is due to phase transition between crystalline and amorphous states of the soft segment PA in copolymer and the hard segment polystyrene restricted the free movement of molecular chains of the soft segments even above the phase transition temperature. The copolymers always remain in the solid state during the phase transition processing and therefore they are described as form-stable PCM. Fourier transform infrared spectroscopy (FT-IR) and polarization optical microscopy (POM) analyses were performed to investigate the chemical structures and crystalline morphology. Thermal energy storage properties, thermal reliability and thermal stability of the PCMs were investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) methods. Thermal conductivities of the PCMs were also measured using thermal property analyzer. The analysis results indicated that the PA chains were successfully grafted onto the polystyrene backbone and the copolymers showed typical solid-solid phase transition properties. Moreover, thermal cycling test showed that the copolymers have good thermal reliability and chemical stability although they were subjected to 5000 heating/cooling cycling. The synthesized polystyrene-graft-PA copolymers as novel solid-solid PCMs have considerable potential for such as underfloor heating, thermo-regulated fibers and heating and cooling of agricultural greenhouses. Especially, the polystyrene-graft-PA copolymer including 75% PA is the most attractive PCM due to its highest latent heat storage capacity in the synthesized copolymer PCMs.     

Photo-to-thermal conversion and energy storage of lauric acid/expanded graphite composite phase change materials

To make better use of solar energy, lauric acid/expanded graphite (LA/EG) composite phase change materials (PCMs) were synthesized to collect and store solar energy as latent heat thermal energy. The results of thermal characteristics show that when the mass fraction of EG is 5%, 10%, and 15%, the latent heat of LA/EG is 164.5, 156.9, and 148.0 J/g, and the thermal conductivity is 2.73, 7.98, and 10.54 W/(m·K). Leakage test shows that LA/EG PCMs with EG mass fraction of 10% and 15% are form stable after phase change. One thousand thermal cycles prove good thermal reliability of LA/EG. TG analysis indicates LA/EG PCMs have good thermal stability within operating temperature range. The Ultraviolet-visible spectra reveal that the absorbance of LA/EG composite PCMs would increase as the mass fraction of EG increases. Photothermal conversion experiment results indicate that the photothermal conversion efficiency of LA/EG composite PCMs increases as the mass fraction of EG increases, and the efficiency can reach 95% when the mass fraction of EG is 15%. Moreover, it was also found that the process of photothermal conversion can be accelerated with stronger illumination intensity or smaller heat transfer size. All the results show that the prepared LA/EG PCMs can convert solar energy into thermal energy and store it in the form of latent heat at the same time, which indicates it has promising prospect in the application of solar energy conversion and storage.     

Experimental study of the phase change and energy characteristics inside a cylindrical latent heat energy storage system: Part 2 simultaneous charging and discharging

The time mismatch between energy availability and energy demand with solar domestic hot water (SDHW) systems is often solved using energy storage. Energy storage systems typically employ water for thermal energy storage, however, water storage takes up considerable space and weight due to the large volumes required under certain conditions. A latent heat energy storage system (LHESS) may provide a valuable solution to the space and weight issue, while also correcting the energy mismatch by storing energy in phase change materials (PCMs) when it is available, dispensing energy when it is in demand, and acting as a heat exchanger when there is supply and demand simultaneously. PCMs are advantageous as energy storage materials due to their high energy density which reduces the space requirements for energy storage. However, heat transfer problems arise due to the inherently low thermal conductivity of PCMs. Simultaneous charging and discharging has not been addressed in literature making questionable the ability of a LHESS to operate as a heat exchanger during the mode of operation. The main objective of this research is to study the heat transfer processes and phase change behavior of a PCM during simultaneous charging and discharging of a LHESS.In Part 2 of this paper, experiments are performed using a vertical cylindrical LHESS which is charged and discharged simultaneously to replicate latent heat energy storage paired with a SDHW system with simultaneous energy supply and demand. Dodecanoic acid is used as the PCM. Experimental results for simultaneous operations are presented, under various scenarios and flow rates for both the hot and cold heat transfer fluids. The ability of the system to directly transfer heat between the hot and cold heat transfer fluids is studied, and the results found during consecutive, or separate, charging and discharging, presented in Part 1 of this paper, are compared to the results found during simultaneous charging and discharging. It was found that natural convection in the melted PCM clearly provides an advantage towards direct heat exchange between the hot and cold heat transfer fluid; while the low thermal conductivity of solid PCM provides a barrier to this direct energy exchange.     

静电纺丝用于制备有机相变储热纤维的研究进展

相变储热材料是指由于材料相转变吸热或放热过程而本身温度不变,从而实现储能的一类功能材料。有机相变材料如石蜡类、多元醇类及硬脂酸类因无腐蚀、无毒、无过冷等优点已成为重要的低温相变储热材料。这类材料通过固-液相变调节微环境温度,可用于服装、建筑及军事等方面,市场前景广阔。但相变过程易泄漏及热导率低等限制其了实际应用。静电纺丝是有效解决该问题的方法之一,高分子在高压静电作用下形成纤维,相变材料被高分子作为支撑材料所固定,很好地解决了泄漏问题。此外,通过加入高热导率材料可提高相变材料的吸放热速率,改善有机相变材料热导率低的问题。本文总结了近年来静电纺丝用于制备相变调温纤维的研究报道,分析了目前该类材料的研究现状,并讨论未来研究方向。为储热相变材料的进一步研究提供参考。     

Recapitulation on latent heat hybrid buildings

In the existent paper, the performance of thermal storage hybrid buildings exploiting the latent heat of phase change materials (PCMs) for thermal refrigeration and heating of the contemporary period has been investigated. The conventional buildings consume a large amount of electricity, primarily for the heating and cooling applications. Electricity generation primarily relies on coal-based thermal power plants. The emissions from these establishments pose a serious threat to the environment. Moreover, conventional heating/cooling units rely on exorbitant energy cost. The usage of any kind of thermal storage system is an efficacious way of stockpiling thermal energy and utilizing it when needed. This paper gives a comprehensive overview of the available thermal storage units incorporating PCMs. The various segments of the buildings, viz, ceiling, window, wall, and floor have been analyzed in details. The results are quite promising in terms of load reduction and overall energy saving. Indoor surface temperature reduction of up to 7^oC has been achieved. The energy saving of up to 40% can be realized by employing PCM. A comprehensive list of the PCMs is also tried to build up for end users according to their temperature requirement.     

Review on thermal energy storage with phase change: materials,heat transfer analysis and applications

Thermal energy storage in general, and phase change materials (PCMs) in particular, have been a main topic in research for the last 20 years, but although the information is quantitatively enormous, it is also spread widely in the literature, and difficult to find. In this work, a review has been carried out of the history of thermal energy storage with solid–liquid phase change. Three aspects have been the focus of this review: materials, heat transfer and applications. The paper contains listed over 150 materials used in research as PCMs, and about 45 commercially available PCMs. The paper lists over 230 references.