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本文介绍了箱体孔系座标尺寸的精度保证和孔系的加工质量分析。为了提高箱体孔系的加工质量,本文也介绍了工艺中应采取的措施。 相似文献
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箱体加工中调头镗孔保证孔系同轴度公差是加工的难点。用坐标镗床加工单件、小批量箱体时,在孔系中各孔间跨距较大的情况下,多用调头镗孔的方法加工。用坐标镗床调头加工箱体孔系首先要选择与零件外形相适宜规格的机床和合理的定位基准(设计基准与定位基准重合),对孔系有高同轴变公差要求的箱体装夹应便于加工和测量。 相似文献
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论述箱体平行孔系加工中坐标法的计算原理,阐明将孔系中心距平面尺寸链转化为线性尺寸链,并确定其坐标尺寸及公差的基本方法,为保证箱体孔系加工精度提供一种有效可靠的计算法。尤其适用于加工中心及数控镗、铣床等机床上孔系加工中的编程计算。 相似文献
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箱体类零件是机械设备中最基础的组成部分,由它将机械部件中的的轴、轴承套、齿轮、轴承等有关零件按照一定的关系组装在一起而形成一个整体机床中的主轴箱体类零件是精度要求最高的一类箱体零件,数控卧式旋压机的主轴箱就属于这一类。本单位在数控卧式旋压机的主轴箱加工中使用捷克落地卧式镗铣床加工数控卧式旋压机的主轴箱体孔系,并以主孔系加工为例,介绍主轴箱孔系加工方法。通过边加工边测量的加工方法,调整支撑,测量镗床主轴挠度变化规律,确定主轴与支撑点之间的位置,对箱体孔系进行一次预加工。预加工后,测量其尺寸误差并分析原因,做调整后,最终加工出了满足图纸精度要求的主轴箱体孔系。通过分析该大型铸件箱体的加工难点及加工方法,并结合现有设备特点,对加工方法进行调整,实现了使用通用设备加工大型高精度零件的过程,解决了实际生产中遇到的问题,提高了生产效率,对此类零件的加工具有指导意义,具有实际工程意义。 相似文献
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减速箱是榨油机的关键零件,其箱体孔系的加工是箱体加工的关键工序。为此,设计制造了从箱体两面镗削的3轴专用组合机床(见图1)。箱体经专用双面组合专用铣床铣削两边平面后,在本专机上镜削箱体孔系。其中主轴孔端面有一外止口,因端面太大,固定刀排无法一次加工成(图1中 相似文献
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F.-T. Weng M.-G. Her 《The International Journal of Advanced Manufacturing Technology》2002,19(4):266-270
The micro machining of copper plates by the electrical discharge machining (EDM) process is described. Tungsten carbide was
selected as the material for the electrode. Experiments were carried out on a conventional CNC-EDM machine to investigate
machining of micro holes, and micro slots. The results show that micro holes, and micro slots can be successfully processed
on a conventional CNC-EDM machine. To improve the productivity of micro parts using the EDM process, a batch production method
of micro EDM using multi-electrodes has been studied. A new technique for preparing multi-electrodes has been developed. Results
also show that the batch production of micro parts using EDM is feasible and that the batch production of micro parts using
EDM process with multi-electrodes is very effective. 相似文献
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Chen Zhang Xihui Liu Jiwen Fang Laishui Zhou 《The International Journal of Advanced Manufacturing Technology》2011,53(1-4):121-130
In the milling process, tool wear has a great influence on product machining quality, especially for a difficult-to-cut material. In this paper, a new approach based on shape mapping is proposed to acquire tool wear in order to establish an off-line tool wear predicting model for assessing the degree of wear and remaining useful life. The new approach maps tool wear shape into a metal material by milling holes mode after finishing each of the machining experiments. The metal material has low influence on tool wear compared to the experimental material. Thus, a series of mapped holes, which can represent the worn tool information, are formed on the metal material when finishing all milling experiments. These mapped holes on the metal material are analyzed according to all types of milling cutters in order to establish the relationship between the characteristic parameters of these mapped holes and tool wear. According to the established relationship, the characteristic parameters of these mapped holes are measured on the coordinate measure machine. The tool wear of each machining experiment can be obtained from the measured characteristic parameters of these mapped holes. The new tool wear estimation method does not require the stoppage of the machine tool and the removal of the cutter to measure tool wear in the process of conducting tool wear experiments. The new method can increase the machine tool efficiency of tool wear machining experiments and provide an efficient way to acquire tool wear in the process of establishing an off-line tool wear predicting model. In order to verify the new tool wear estimation method, a series of machining experiments were conducted on the five-axis machining center for cemented carbide cutting tool milling stainless steel. Experiments show that the shape mapping strategy of tool wear can allow for an effective assessment of tool wear and indicate good correlation with the expected wear characteristics and easily conduct tool wear experiments. 相似文献
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在分析了万吨桨起吊孔和油孔的加工特点后,给出了使用小万向钻和特殊钻头以及间歇进给和退出的办法进行万吨桨油孔的深孔加工;使用小万向钻和专用工装采用先钻后镗,分层切削,逐渐去除余量,扩大孔径直到设计尺寸.经过实际生产的检验,所设计的方案取得良好的效果,可以满足万吨桨加工需要. 相似文献
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1提出问题小批量机械精加工中,一些零件中孔的长度超出了磨床的加工范围,传统工艺无法保证孔的精度,如图1中筒形零件,孔比较长,孔的公差小,切与外圆有同轴度要求,磨床无法一次加工成,此类零件一般精加工工艺为:(1)万能外圆磨床,夹φ60外圆磨φ50外圆,磨左端孔;(2)内孔磨床,自磨三爪,夹φ50外圆,磨右端孔。 相似文献
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The design method of electrochemical machining (ECM) tool electrode with controlled conductive area for the machining of holes with given complex internal features was presented in this paper. Such holes were difficult to machine with traditional mechanical machining methods. In authors’ previous work, it has been proved that electrochemical machining (ECM) using tool electrode with controlled conductive area ratio was effective to machine many kinds of complex holes. However, it is considered that the inverse problem, i.e., designing of suitable tool electrode for given internal feature is of great importance for practical application. Therefore, in this work, the proposed ECM process was modeled to investigate the electric potential and current distribution in the electrolyte and on the electrodes’ surface, and the evolution of inner hole profile. Then, the relationship between conductive area ratio and the machining depth was investigated by a set of fundamental simulation experiments. Simulation result showed that suitable tool electrode with specific helical conductive area can be designed for the machining of hole with given internal feature. A prototype tool electrode with non-uniform conductive area ratio from its tip to the root was fabricated and used in the verification experiment. The machining result showed that a free-formed hole was successfully shaped and the inner hole profile is in well accordance with the given internal feature. 相似文献
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