锌铝镁镀层于3.5%NaCl溶液中腐蚀行为的研究

使用扫描电镜及扫描探针分析了锌铝镁镀层的表面形貌及成分,使用X射线光电子能谱仪及电化学技术分析了锌铝镁镀层腐蚀产物的化学组成、电化学性能,对锌铝镁镀层的耐蚀机制进行了探讨,结果表明:锌铝镁镀层主要由初生锌相、富铝相及共晶组织组成,Mg元素主要分布于共晶组织中。在3.5%NaCl介质腐蚀过程中,锌镀层腐蚀产物主要由Zn₅(CO₃)₂(OH)₆及ZnO组成,锌铝镁镀层腐蚀产物主要由Mg(OH)₂、4MgCO₃·Mg(OH)₂及Zn₅(CO₃)₂(OH)₆组成。锌镀层腐蚀产物电荷传输电阻逐渐降低,而锌铝镁镀层腐蚀产物电荷传输电阻逐渐增大,且后者大于前者。即锌镀层腐蚀产物无法抑制镀层的腐蚀,而锌铝镁镀层腐蚀产物则可以对镀层电化学反应起到抑制作用,对镀层提供一定程度的保护。     

失活钙基吸收剂环境中自活化机理

将经历多次循环后失活的钙基吸收剂置于环境中吸水自活化,通过XRD分析了自活化过程吸收剂物相演变规律,在双固定床反应器系统上分析了吸水率对失活钙基吸收剂循环捕集CO₂性能的影响规律, 通过SEM和N₂吸附分析了自活化提高钙基吸收剂循环碳酸化转化率的机理。结果表明：失活钙基吸收剂首先吸收环境中水分生成Ca(OH)₂,当吸水率达到100%后继续吸水生成Ca(OH)₂?2H₂O,自活化极限为170%;自活化可以提高失活钙基吸收剂循环碳酸化转化率,自活化后钙基吸收剂循环捕集CO₂性能与吸水率呈线性比例关系,重复自活化可再次提高吸收剂循环碳酸化转化率;自活化过程中,失活钙基吸收剂颗粒表面重新生成孔隙,比孔容和比表面积增加,有利于吸收剂中CO₂的扩散,因此自活化后钙基吸收剂循环捕集CO₂性能提高。     

高温下改性钙基吸附剂固定床反应器从烟气中捕捉二氧化碳(英文)

Four kinds of Ca-based sorbents were prepared by calcination and hydration reactions using different precursors: calcium hydroxide, calcium carbonate, calcium acetate monohydrate and calcium oxide. The CO2 absorption capacity of those sorbents was investigated in a fixed-bed reactor in the temperature range of 350-650℃. It was found that all of those sorbents showed higher capacity for CO2 absorption when the operating temperature higher than 450℃. The CaAc2-CaO sorbent showed the highest CO2 absorption capacity of 299mg·g-1. The morphology of those sorbents was examined by scanning electron microscope (SEM), and the changes of composition before and after carbonation were also determined by X-ray diffraction (XRD). Results indicated that those sorbents have the similar chemical compositions and crystalline phases before carbonation reaction [mainly Ca(OH)2], and CaCO3 is the main component after carbonation reaction. The SEM morphology shows clearly that the sorbent pores were filled with reaction products after carbonation reaction, and became much denser than before. The N2 adsorption-desorption isotherms indicated that the CaAc2-CaO and CaCO3-CaO sorbents have higher specific surface area, larger pore volume and appropriate pore size distribution than that of CaO-CaO and Ca(OH)2-CaO.     

Enhancement of CO2 capture and microstructure evolution of the spent calcium-based sorbent by the self-reactivation process

The effect of self-reactivation on the CO_2 capture capacity of the spent calcium based sorbent was investigated in a dual-fixed bed reactor.The sampled sorbents from the dual-fixed bed reactor were sent for XRD,SEM and N_2 adsorption analysis to explain the self-reactivation mechanism.The results show that the CaO in the spent sorbent discharged from the calciner absorbs the vapor in the air to form Ca(OH)_2 and further Ca(OH)_2·2 H_2 O under environmental conditions,during which process the CO_2 capture capacity of the spent sorbent can be self-reactivated.The microstructure of the spent sorbent is improved by the self-reactivation process,resulting in more porous microstructure,higher BET surface area and pore volume.Compared with the calcined spent sorbent that has experienced 20 cycles,the pore volume and BET surface area are increased by 6.69 times and 56.3% after self-reactivation when φ=170%.The improved microstructure makes it easier for the CO_2 diffusion and carbonation reaction in the sorbent.Therefore,the CO_2 capture capacity of the spent sorbent is enhanced by self-reactivation process.A self-reactivation process coupled with calcium looping process was proposed to reuse the discharged spent calcium based sorbent from the calciner.Higher average carbonation conversion and CO_2 capture efficiency can be achieved when self-reactivated spent sorbent is used as supplementary sorbent in the calciner rather than fresh CaCO_3 under the same conditions.     

ULTRASONICATION-ASSISTED SYNTHESIS OF CALCIUM CARBONATE NANOPARTICLES

This article presents a batch carbonation method with ultrasonication to synthesize monodispersed nanoparticles of calcium carbonate (CaCO₃). The synthesis processes with and without ultrasonication were compared. The results showed that the application of ultrasonication into the synthesis caused a supersaturation of Ca²⁺ ions in the synthesis, leading to a rapid nucleation of calcium carbonate and improved the solute transfer as well as. It was also found that the effect of ultrasonication on the grain size of the nanoparticles synthesized was related to other synthesis conditions, such as initial temperature for carbonation, mass fraction of Ca(OH)₂ suspension, and CO₂ flow rate. The initial temperature applied for the carbonation was increased by at least 5°C when ultrasonication was applied. The nanoparticles formed in the presence of ultrasonication became smaller with a narrower particle size distribution at 6-12 wt.% of Ca(OH)₂ suspension or at 1.28 l/h of CO₂ consumed by per gram of Ca(OH)₂ or more.     

白云灰乳碳酸化工艺研究

中国白云石蕴藏量巨大,白云灰乳碳酸化是白云石碳化法制备轻质碳酸镁、氧化镁等镁化合物的关键步骤之一,关系到镁的产率、产品中钙的含量及生产成本。通过单因素实验和正交实验,研究了碳酸化过程镁的溶出率及重镁水中的钙含量与碳酸化反应温度、反应终点pH、白云灰乳质量浓度的关系,从而为提高碳酸化过程镁的溶出率,实现钙镁的有效分离提供可靠的依据。研究表明：影响镁的溶出率及重镁水中钙含量的主要因素为pH。白云灰乳碳酸化最佳工艺条件：白云灰乳质量浓度为9.00 g/L（以氧化镁计）,反应温度为30 ℃,反应终点pH为7.50。在此条件下镁的溶出率为74.49%,重镁水中钙的质量浓度为0.10 g/L。     

蛇纹石与绿矾耦合提取富镁溶液矿化二氧化碳并回收镍

蛇纹石与绿矾耦合提取镁用于矿化二氧化碳,并富集回收蛇纹石中的镍,这为处理蛇纹石和绿矾提供了一条新的路径。为得到富镁溶液,同时从溶液中分离镍,以蛇纹石与绿矾混合焙烧-浸出后得到的溶液为研究对象,采用水解沉淀法除铁,二乙基二硫代氨基甲酸钠(DDTC)络合法分离镍镁,得到镍的产物和富镁溶液并将其用于二氧化碳矿化。结果表明,该方法能够高效地去除杂质、分离镍镁。在30℃、p H为5.0条件下,铁的去除率达97.36%,而镍、镁的损失率较低。在最佳络合条件下,镍的络合率达到99.50%,而镁的损失率仅为3.03%。此外,对络合机理进行了研究,DDTC中的特征官能团是—SH,络合之后镍和铁分别以Ni[(C₂H₅)₂NCS₂]₂,Fe[(C₂H₅)₂NCS₂]₃的形式存在,而镁不会被络合。富镁溶液在80℃下矿化率达92.63%。每1 000 kg蛇纹石可固定227.38 kg的二氧化碳...     

In situ synthesis of hydrophobic magnesium hydroxide nanoparticles in a novel impinging stream-rotating packed bed reactor

Hydrophobic Mg(OH)_2nanoparticles were successfully synthesized via an in situ surface modification method in a novel impinging stream-rotating packed bed(IS-RPB) reactor using oleic acid(C_(17)H_(33)COOH, OA) as a surface modifier, magnesium chloride hexahydrate in the presence of ethanol as a precursor, and sodium hydroxide as a precipitant. The products were characterized by Fourier transform infrared spectroscopy(FTIR), Field emission scanning electron microscopy(FESEM), X-ray diffraction(XRD), and thermogravimetry-differential scanning calorimetry(TG-DSC). Compatibility with organic solutions was determined by sedimentation tests. The prepared nanoparticles exhibited regular hexagonal lamella with an average diameter of 30 nm when OA is added to the reaction system; this result indicates that OA regulates the morphology of the Mg(OH)_2nanoparticles.XRD revealed that the high-purity Mg(OH)_2product presents a brucite structure, and the I_(001)/I_(101) of hydrophobic Mg(OH)_2(0.86) was higher than that of the blank Mg(OH)_2(0.63). FTIR analysis showed that OA bonded to the surface of the Mg(OH)_2. Compared with the blank Mg(OH)_2product, the product obtained through the proposed method possesses excellent hydrophobic properties, including a high water contact angle of 101.4° and good compatibility with liquid paraffin. TG-DSC analysis indicated that the total percentage of mass loss of hydrophobic Mg(OH)_2(40.88%) was higher than that of the blank Mg(OH)_2product(33.18%). The in situ surface modification method proposed in this work presents potential use in the large-scale production of Mg(OH)_2nanoparticles.     

不同钙基吸附剂捕集CO2后的硫酸化反应特性研究

钙基吸附剂进行多次CO₂捕集后,碳酸化效率会大幅衰减,此时的吸附剂能否高效脱硫利用是值得重点关注的问题。鉴于此,筛选了高性能合成钙基吸附剂和天然石灰石吸附剂,通过热重分析仪分析对比其在多循环CO₂捕集后的碳酸化和硫酸化反应性能,采用微粒模型研究其硫酸化反应动力学特征。结果发现,高性能合成钙基吸附剂的碳酸化反应速率和CO₂吸附能力明显高于石灰石吸附剂。在长达500循环的CO₂捕集试验后,高性能合成钙基吸附剂的CO₂吸附能力比石灰石高10倍以上,其SO₂吸附能力相较于石灰石提升约40%。经历多次CO₂捕集反应循环后,2种吸附剂的硫酸化能力均有提升:其中,石灰石吸附剂的提升幅度更大,硫酸化转化率从26%提升到35%,而高性能合成钙基吸附剂的硫酸化转化率则从38%提升到43%。通过微粒模型计算发现,2种吸附剂的硫酸化反应均是与SO₂浓度相关的一级反应,多循环捕集CO₂反应后,石灰石吸附剂的硫酸化反应活化能下降接近30%,而高性能合成钙基吸附剂的硫酸化反应活化能只下降了5%。研究结果说明2种不同钙基吸附剂在进行循环CO₂捕集后,脱硫能力得到了不同程度的提高,且均可以较好地应用于SO₂的脱除。     

碳化作用对镁质胶凝材料微观结构演变过程的影响

为揭示碳化作用对镁质胶凝材料微观结构演变过程的影响,通过扫描电镜（SEM）、X射线衍射（XRD）和压力试验机,对室内养护5 a龄期的镁质胶凝材料净浆试样和30 a龄期的镁质胶凝材料房梁试样进行分析。结果表明,碳化作用对镁质胶凝材料的微观形貌和物相组成影响较大。空气中的二氧化碳由表及里渗入镁质胶凝材料中,在二氧化碳渗入的过程中引起镁质胶凝材料微观形貌和物相组成的变化。镁质胶凝材料的微观形貌主要由针棒状、多孔状向块状转变,物相由5·1·8［5Mg（OH）₂·MgCl₂·8H₂O］相经2·1·1·6［2MgCO₃·Mg（OH）₂·MgCl₂·6H₂O］相最终转化为稳定的水菱镁矿和菱镁矿。由于碳化作用,镁质胶凝材料5 a龄期的抗压强度相比1 a龄期下降了22.1 MPa。因此,需要采用隔离方法处理镁质胶凝材料,以减少其碳化作用,延长其使用年限。     

CO2矿化及吸收-矿化一体化(IAM)方法研究进展

为避免温室效应带来的负面影响,CO₂减排已成为目前的当务之急。CO₂矿物碳酸化作为一种有潜力的CO₂减排技术,受到了学者们的广泛关注。CO₂矿物碳酸化方法主要包括直接干法碳酸化、直接湿法碳酸化以及间接碳酸化等不同工艺过程。目前,CO₂直接或间接碳酸化方法面临的关键挑战是提升CO₂碳酸化反应动力学特性;反应速率慢、碳酸化效率较低是当前该技术的主要问题。传统CO₂胺类化学吸收法具有吸收速率快、吸收容量大和吸收剂能循环再生的优点,但能耗和运行成本较高。将CO₂胺类化学吸收法与CO₂碳酸化过程结合而开发的CO₂吸收-矿化一体化技术（IAM）不仅解决了传统工艺高能耗、低转化率的问题,而且使工艺流程简化、成本降低,有利于应用于工业化。本文主要综述了近年来CO₂矿化技术的研究进展,对比了各种工艺技术路线的不同特点,并分析指出加强对IAM工艺反应机理的研究以及开发出高效、经济的吸收剂和矿化原料,将是该工艺未来研究的重点和关键。     

间歇氯化对电石渣循环捕集CO2性能的影响

提出在碳酸化气氛中间歇加入HCl（间歇氯化）提高电石渣在循环煅烧/碳酸化反应中捕集CO₂性能的新思路。在双固定床反应器上,在不同循环次数加入HCl、碳酸化温度、CO₂/HCl体积比等条件下,研究HCl间歇加入对电石渣循环碳酸化特性的影响。结果表明,在循环煅烧/碳酸化反应中间歇加入HCl使电石渣间歇氯化能提高其循环捕集CO₂性能。在前N次循环碳酸化时加入0.1% HCl,当N=4时能使电石渣获得最优CO₂捕集性能,第10个循环时的CO₂吸收量比无HCl时提高了51%。HCl与CaCO₃发生氯化反应,破坏致密产物层对CO₂扩散的阻碍,提高了电石渣的碳酸化转化率。在碳酸化气氛加入HCl时,最佳碳酸化温度仍为700℃。随CO₂/HCl体积比增大,HCl对电石渣捕集CO₂性能的促进作用减弱。     

MgCO3·3H2O晶须的制备及其生长机制的研究

以MgCl₂·6H₂O和NH₄HCO₃为原料,CH₃COONa·3H₂O为形貌控制剂,采用沉淀结晶法制备MgCO₃·3H₂O晶须,考察了不同添加量的CH₃COONa·3H₂O对晶须结晶过程和形貌的影响,并研究了晶须在该体系中的生长机制。结果表明：当体系中加入质量分数为0.23%的CH₃COONa·3H₂O时可以成功制备长径比约为30的棒状MgCO₃·3H₂O晶须,CH₃COONa·3H₂O的存在促进了MgCO₃·3H₂O晶须的形成。该体系中晶须的生长过程：首先形成无定形的4MgCO₃·Mg（OH）₂·4H₂O,之后无定形4MgCO₃·Mg（OH）₂·4H₂O逐渐转变为MgCO₃·3H₂O并生长成较大长径比的棒状MgCO₃·3H₂O晶须。这是因为CH₃COONa·3H₂O电离产生的Na ⁺选择性吸附在MgCO₃·3H₂O晶体轴向的（101）晶面,抑制了该晶面生长,而径向晶面生长速率未受到影响,从而促使无定形MgCO₃·3H₂O生长成棒状晶须。     

碳酸钠浓度对废电池铅膏脱硫影响机制与动力学

以铅膏为研究对象,采用碳酸钠为脱硫剂,系统研究了碳酸钠浓度对铅膏脱硫率及铅收得率的影响,并借助化学分析、扫描电镜分析仪（SEM-EDS）、X射线衍射分析仪（XRD）揭示了铅膏脱硫反应机理,计算了动力学参数。结果表明,铅膏脱硫率随碳酸钠浓度的增加而增大,而铅收得率变化规律相反。铅膏主要由硫酸铅及铅的氧化物组成。在碳酸钠浓度小于0.150 mol/L时,脱硫产物中主要以PbCO₃和Pb₃（CO₃）₂（OH）₂形式存在;随着浓度的增加,PbCO₃不断向Pb₃（CO₃）₂（OH）₂转化,并最终转化为NaPb₂（CO₃）₂（OH）₂,导致铅收得率降低。铅膏脱硫过程活化能随浓度的增大而减小,受化学反应控制。浓度低于0.208 mol/L时,活化能降低幅度较大,由7.275 kJ/mol降至5.312 kJ/mol,之后活化能随浓度的增加变化程度较小。     

MgO源对纳米η-Al2O3制备镁铝尖晶石的影响

分别以轻烧氧化镁粉、碳酸镁、分析纯氢氧化镁为MgO源,纳米η-Al₂O₃为原料(其摩尔比为1∶1),采用固相反应法制备镁铝尖晶石。研究不同MgO源对纳米η-Al₂O₃制备镁铝尖晶石的显气孔率、体积密度、物相组成、晶胞参数以及微观结构的影响。结果表明,随着烧结温度升高,三种MgO源与纳米η-Al₂O₃制得镁铝尖晶石试样的致密性逐渐升高。在1 600 ℃下,以氢氧化镁为MgO源与纳米η-Al₂O₃制得尖晶石试样的体积密度最大为3.296 g/cm³,显气孔率最低为1.9%,晶粒发育最好,晶粒尺寸约为3~5 μm。1 300 ℃时,三种MgO源与纳米η-Al₂O₃全部生成镁铝尖晶石,与以α-Al₂O₃为Al₂O₃源制备镁铝尖晶石的传统固相法相比,镁铝尖晶石的合成温度降低了100 ℃,可以降低镁铝尖晶石的成本,对镁铝尖晶石的应用具有实际意义。     

水热法合成碱式硫酸镁晶须

以硫酸镁和氢氧化镁为原料,利用水热法制备了碱式硫酸镁晶须,对其制备工艺和表征方法进行了研究。通过实验得到合成晶须产品的适宜水热条件：硫酸镁料浆浓度为1.28 mol/L、硫酸镁和氢氧化镁的物质的量比为1～4、搅拌强度为450 r/min、反应温度为200 ℃、反应时间为6 h。在此条件下合成的碱式硫酸镁晶须的化学式为:MgSO₄•5Mg(OH)₂•2H₂O,平均长度为20～45 μm,长径比在31以上,该产品表面光滑,纤细均匀且无弯曲,纯度较高。     

CO2 capture by double metal modified CaO-based sorbents from pyrolysis gases

High-temperature pyrolysis technology can effectively solve the problem of municipal solid waste pollution. However, the pyrolysis gas contains a large amount of CO₂, which would adversely affect the subsequent utilization. To address this problem, a novel method of co-precipitation modification with Ca, Mg and Zr metals was proposed to improve the CO₂ capture performance. X-ray diffraction (XRD) patterns and energy dispersive X-ray spectroscopy analysis showed that the two inert supports MgO and CaZrO₃ were uniformly distributed in the modified calcium-based sorbents. In addition, the XRD results indicated that CaZrO₃ was produced by the reaction of ZrO₂ and CaO at high temperatures. The effects of doping ratios, adsorption temperature, calcination temperature, CO₂ concentration and calcination atmosphere on the adsorption capacity and cycle stability of the modified calcium-based sorbent were studied. The modified calcium-based sorbent achieved the best CO₂ capture performance when the doping ratio was 10:1:1 with carbonation at 700 ℃ under 20% CO₂/80% N₂ atmosphere and calcination at 900 ℃ under 100% N₂ atmosphere. After ten cycles, the average carbonation conversion rate of Ca-10 sorbent was 72%. Finally, the modified calcium-based sorbents successfully reduced the CO₂ concentration of the pyrolysis gas from 37% to 5%.     

改性氢氧化镁的制备及在HDPE中的应用

以低品位菱镁矿为原料,γ-(甲基丙烯酰氧)丙基三甲氧基硅烷(KH570)为改性剂,通过蒸氨-沉镁改性-水热过程制备改性氢氧化镁[KH570-Mg(OH)₂],改性剂在Mg(OH)₂生成体系中加入。采用吸油值、活化指数、红外光谱(FTIR)、X射线衍射(XRD)等手段对改性结果进行表征,在改性时间为60min,改性剂用量为2%,并进行水热处理工艺制备的Mg(OH)₂改性效果最好,改性后Mg(OH)₂活化指数达到了98.75%,吸油值为53.05 mL/100g,接触角为149°。整个工艺连续且可循环,为制备疏水性Mg(OH)₂工业生产提供实验基础。并将改性前后的Mg(OH)₂应用于高密度聚乙烯(HDPE),测试其阻燃和力学性能,结果表明,KH570-Mg(OH)₂添加量为40%时,HDPE/KH570-Mg(OH)₂复合材料的氧指数为29.5%,达到阻燃级别,拉伸强度为18.40 MPa,断裂伸长率为217.11%...     

Reduced formation of undesirable by-products from photocatalytic degradation of trichloroethylene

Photocatalytic degradation of trichloroethylene (TCE) was investigated using a tubular photoreactor packed with TiO₂ powders prepared by sol–gel techniques. Powders of the following metals: Cr, Fe, Ni, Cu and Pt, or Ca(OH)₂ were uniformly mixed with the TiO₂ powders and then their effect on the formation of COCl₂, CHCl₃, and CHCl₂COCl as by-products was examined. Concentrations of COCl₂ and CHCl₃ were determined in a product gas stream by GC/MS while CHCl₂COCl accumulated on the catalyst surface. When the catalysts were immersed in water after TCE photodegradation, the formation of Cl^- and CHCl₂COO⁻ ions was confirmed by ion-chromatography. Of the chemicals tested, only Cu and Ca(OH)₂ inhibited the formation of the chlorinated by-products. With increasing Cu and Ca(OH)₂ content, TCE conversion decreased while the stoichiometric ratio ([CO₂]_formed/[TCE]_degraded) increased. Concentrations of COCl₂, CHCl₃, and CHCl₂COCl decreased with increasing Cu and Ca(OH)₂ content. Especially, the formation of COCl₂ was remarkably suppressed with Ca(OH)₂.     

CO2碳酸化石灰岩酸解产物回收乙酸及副产沉淀碳酸钙

乙酸酸解石灰石造腔是一种建造地下储库同时环保地开采石灰岩制备沉淀碳酸钙的新方法。通过耦合乙酸酸解石灰石及酸解产物乙酸钙CO₂碳酸化的工艺过程,研究了乙酸酸解石灰岩的表面反应动力学和乙酸钙CO₂碳酸化的工艺技术条件。采用正交实验分析法,研究了CO₂碳酸化反应中乙酸钙浓度、反应温度、CO₂压力、反应时间对乙酸钙碳酸化反应制沉淀碳酸钙的影响,并通过正交实验确定了最优化操作条件。实验结果表明,乙酸酸解反应速率主要受乙酸浓度控制。CO₂碳酸化反应在当乙酸钙溶液浓度为0.631 mol·L^-1,CO₂压力为5.0 MPa,温度为80℃,反应时间为50 min时CO₂碳酸化效率达到最高（23.13%）,生成的沉淀碳酸钙产品各项指标均符合中国国标优级要求。