Thixoformability of a Mg–Gd–Y magnesium alloy and its mechanical properties

Abstract

A new magnesium alloy with composition of Mg–8·57Gd–3·72Y–0·54Zr (wt-%, GW94) amenable to semisolid forming is presented. A quantitative investigation of its thixoformability in terms of metallurgical parameters in the semisolid state is performed based on Pandat thermodynamic calculation. The optimised working window for thixoforming is from 581 to 605°C, where the volume fraction of liquid does not change significantly with temperature. The alloy is then successfully thixoformed at 600°C, and a typical thixotropic microstructure is obtained. It is shown that significant improvement of mechanical properties is achieved in the thixoformed (TF) GW94 alloy compared to its permanent mould casting counterpart. This is attributed to an obvious decrease in the amount of porosity and fine distribution of the brittle Mg₂₄(Gd,Y)₅ particles in the thixoforming process.     

Influences of heat treatment on microstructural evolution and tensile behavior of squeeze-cast Mg–Gd–Y–Zr alloy

The effects of solution heat treatment and aging on the microstructural evolution and mechanical behavior of a squeeze-cast (SC) Mg–10Gd–3Y–0.5Zr (GW103K) alloy, processed using various applied pressures (e.g., 0.1, 40, 80 and 160 MPa) were systematically investigated. Our results show that, after solution heat treatment, secondary phases and pressure-induced dislocations are dissolved in the matrix of the squeeze-cast alloys. Moreover, subsequent aging heat treatment leads to an increased age-hardening response relative to that in squeeze-cast GW103K and this trend increases with increasing applied pressure. The room temperature tensile test results show that the yield strength (YS) for the squeeze-cast alloy in the as-cast, the as-T4 heat-treated and the as-T6 heat-treated states increases with increasing applied pressure, from 0.1 to 80 MPa, and remains relatively constant when the applied pressure is increased to 160 MPa, whereas the ultimate tensile strength (UTS) and elongation-to-failure (E _f) increases continuously with increasing applied pressure. The measured increases in YS and UTS (or E _f), are discussed in terms of the mechanisms that govern the evolution of microstructure in squeeze-cast GW103K, paying particular attention to gain size and porosity.     

Precipitation and its effect on age-hardening behavior of as-cast Mg–Gd–Y alloy

Microstructures evolution of Mg–7Gd–3Y–0.4Zr (wt.%) alloy during aging at 200 °C was investigated by using optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The results showed that the alloy could exhibit remarkable age-hardening response by optimum solid solution and aging conditions. Especially, the highest Vickers hardness (HV) of this alloy was obtained when it was aged at 200 °C for 120 h, which was mainly attributed to a dense distribution of β′ precipitation in the matrix.     

Surface characteristics and fatigue performance of warm shot peened wrought magnesium alloy Mg–9Gd–2Y

Abstract

The surface characteristics and fatigue performance of the warm shot peened Mg–9Gd–2Y alloys were investigated. Compared to conventional shot peening (SP) at room temperature, warm shot peening (WSP) at 240°C induces higher subsurface hardening and larger maximum compressive residual stress in the subsurface of the specimens. The optimum Almen intensity of WSP is 0·15 mm N, whereas it is 0·10 mm N for SP. The main reason is that the surface of warm shot peened specimen is more plastically deformed but less damaged at the optimum Almen intensity due to the increase in plastic deformation ability of the tested alloys at elevated temperature. The fatigue strength of the tested alloy at 10⁷ cycles is increased from 125 to 175 MPa by optimum SP and to 185 MPa by optimum WSP.     

Effect of aging treatment on mechanical properties and fracture behavior of friction stir processed Mg–Y–Nd alloy

In this study, precipitation behavior of Mg–Y–Nd cast alloy during friction stir processing (FSP), and the effect of subsequent artificial aging on mechanical properties and fracture behavior of the FSP alloy were investigated. It is found that the coarse α-Mg grains and large second phases are greatly refined after FSP. Moreover, due to the heat input during processing and the natural cooling, β′ and β₁ precipitates are also observed in the FSP alloy. The FSP specimens were subjected to subsequent artificial aging treatment, and the peak hardness is obtained at 150 °C for 54 h and 180 °C for 30 h. Strengths of the peak–aged specimens are further increased, which is attributed to the large quantity of β″ and β₁ precipitates, respectively. Meanwhile, elongations of the peak-aged specimens are both decreased. Due to the comprehensive effects of banded structures and fine grains, failure mechanisms of FSP and peak-aged specimens are all mixed ductile–brittle fracture mode. However, compared to the FSP specimens, different fracture paths are exhibited in peak–aged specimens.     

Deformation behaviour of ultrafine grained Mg–7Gd–5Y–1.2Nd–0.5Zr alloy under high strain rates

The mechanical behaviour of Mg–7Gd–5Y–1.2Nd–0.5Zr (wt. %) alloy with ultrafine grains was measured by split Hopkinson pressure bar method under the strain rates of 1000, 1500, and 2000 s^?1 at room temperature. Dynamic tests were carried out along extrusion direction (ED), transverse direction (TD), and normal direction (ND). The results demonstrated that the flow stress increased with the increase of strain rate, showing a positive strain rate strengthening effect. There was no obvious anisotropy in dynamic compression along ED, TD, and ND, which was caused by rare earth elements and multi-pass deformation. This led to the adoption of plastic deformation mode dominated by non-basal slip and participated by tension twinning.     

Microstructural evolution during hot shear deformation of an extruded fine-grained Mg–Gd–Y–Zr alloy

Mg–Gd–Y–Zr alloys are among recently developed Mg alloys having superior mechanical properties at elevated temperatures. Dynamic recrystallization (DRX) and rare earth-rich particles play important roles in enhancing the high-temperature strength of these alloys. Accordingly, the microstructural evolution of a fine-grained extruded Mg–5Gd–4Y–0.4Zr alloy was investigated after hot shear deformation in the temperature range of 350–450 °C using the shear punch testing (SPT) method. The results reveal the occurrence of partial dynamic recrystallization at the grain boundaries at 350 °C while the fraction of DRX grains increases with increasing deformation temperature. A fully recrystallized microstructure was achieved after SPT at 450 °C. The Gd-rich and Y-rich cuboid particles, having typical sizes in the range of ~50 nm to ~3 μm, show excellent stability and compatibility after hot shear deformation, and these particles enhance the high-temperature strength during hot deformation at elevated temperatures. The textural evolution, examined using electron backscattered diffraction, revealed a non-fibrous basal DRX texture after SPT which is different from the conventional deformation texture.     

Effects of thermal treatment on precipitate shape and mechanical properties of Mg–8Gd–4Y–Nd–Zr alloy

Precipitation reactions in a Mg–8Gd–4Y–Nd–Zr alloy have been investigated using TEM, HREM, hardness measurements and tensile testing. Globular β′ precipitates, which were different from the typical plate-shaped β′ precipitates usually observed in Mg–Gd-based alloys, were detected in the 160 °C/192 h-aged sample. Instead of dissolution and then precipitating as plate-shaped β′ precipitates, the formed globular β′ precipitates grew up when further aged at 215 °C, which resulted in the decrease in strength comparing with that of the 215 °C single-stage aged samples. Two-stage ageing treatments on the alloy demonstrated that ageing 192 h at 150 °C plus 16 h at 215 °C made the ultimate strength and the yield strength improved 17 MPa and 13 MPa, respectively.     

Influence of Y on the phase composition and mechanical properties of as-extruded Mg–Zn–Y–Zr magnesium alloys

The influence of Y on the microstructure, phase composition and mechanical properties of the extruded Mg–6Zn–xY–0.6Zr (x = 0, 1, 2, 3 and 4, in wt%) alloys has been investigated and compared by optical microscopy, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectrometer and tensile testing. The increase in Y content has shown grain refinement effects on the microstructure morphologies of the extruded alloys. However, when the content of Y exceeds 2.2 wt%, the grain refinement effect of the Y is not obvious any more with the increase of the Y content. The quasicrystal I-phase (Mg₃YZn₆), face-centred cubic structure W-phase (Mg₃Y₂Zn₃) and a long period stacking ordered (LPSO) X-phase (Mg₁₂YZn) can precipitate in different ranges of Y/Zn ratio (in at.%) when the Y content in the Mg–Zn–Y–Zr alloys is varied. Comparison of the mechanical properties of the alloys showed that the different ternary Mg–Zn–Y phases have different strengthening and toughening effects on the Mg–Zn–Y–Zr alloys in the following order: X-phase > I-phase > W-phase > MgZn₂.     

Effects of minor additions of Ce and Y on as cast microstructure of Mg–3Sn–2Ca magnesium alloy

Abstract

The effects of minor additions of Ce and Y on the as cast microstructure of Mg–3Sn–2Ca (wt-%) magnesium alloy are investigated and compared. Results indicate that adding minor Ce or Y to Mg–3Sn–2Ca alloy does not cause formation of any new phases in the alloy. The as cast Mg–3Sn–2Ca alloy with addition of 0·5 wt-%Ce or Y is still composed of α-Mg, CaMgSn and Mg₂Ca phases. However, after adding 0·5 wt-%Ce or Y to Mg–3Sn–2Ca alloy, not only the formation of CaMgSn phase in the alloy is suppressed but also the CaMgSn phases in the alloy are effectively refined. In addition, adding 0·5 wt-%Ce to Mg–3Sn–2Ca alloy exhibits higher refinement efficiency to the CaMgSn phase in the alloy than adding 0·5 wt-%Y. Further investigations need to be considered in order to understand the difference of minor Ce and Y with regard to the refinement of CaMgSn phase in the Mg–3Sn–2Ca alloy.     

Preparation and characterization of As-cast and hot-rolled Mg–3Al–0.5Mn–0.5Zn–1MM alloy

Mg–3Al–0.5Mn–0.5Zn–1MM alloy was prepared by metal mould casting method. The as-cast ingot was homogenized and then hot-rolled at 673 K with total thickness reduction of 65%. Microstructure and mechanical properties of the as-cast and hot-rolled samples were investigated. The results showed that the as-cast sample mainly consisted of α-Mg, β-Mg₁₇Al₁₂, Al₁₀Ce₂Mn₇, and Al₁₁RE₃ (RE = La and Ce) phases. The average grain size of the sample homogenized at 673 K was about 240 μm, and it was greatly refined to about 7 μm by dynamic recrystallization for the hot-rolled sample. The ultimate tensile strength and 0.2% yield strength of the hot-rolled sample were 300 MPa and 230 MPa, respectively. They were enhanced by 55% and 400% correspondingly compared with those of the as-cast sample. The improvement of the strengths was attributed to the refined grains, breakup of the precipitates and increase of the dislocation density.     

Microstructure,corrosion resistance and cytocompatibility of Mg–5Y–4Rare Earth–0.5Zr (WE54) alloy

Conventionally cast Mg–5Y–4Rare Earth–0.5Zr alloy (WE54) was solution treated (525 °C/8 h — T4) and one part subsequently aged (200 °C/16 h — T6). Powder from the cast WE54 alloy prepared by gas atomizing was consolidated by extrusion at 250 °C or 400 °C. Dense triangular arrangement of prismatic plates of transient D0₁₉ and C-base centered orthorhombic phases precipitated in the α-Mg matrix during the T6 treatment. Both alloys prepared by powder metallurgy exhibit similar microstructure consisting of ~ 4–6 μm α-Mg matrix fibers surrounded by particles of the equilibrium Mg₅(Y, Nd) phase and of oxides. Open circuit potential and polarization resistance in the isotonic saline (9 g/l NaCl/H₂O) were monitored for 24 h. The corrosion rate of the T4 and T6 treated alloys was about 80 times lower than that of commercial Mg. Both alloys prepared by powder metallurgy exhibited approximately 8 times higher corrosion resistance than commercial Mg. The human MG-63 osteoblast-like cells spreading and division in the extracts (0.28 g in 28 ml of EMEM) of all 4 alloys were monitored by cinemicrography for 24 h. The MG-63 cells proliferate without cytotoxicity in all extracts.     

In vitro degradation behavior and biocompatibility of Mg–Nd–Zn–Zr alloy by hydrofluoric acid treatment

In this paper, Mg–Nd–Zn–Zr alloy (denoted as JDBM) coated with hydrofluoric acid (HF) chemical conversion film (MgF₂) was researched as a potential biodegradable cardiovascular stent material. The microstructures, in vitro degradation and biocompatibility were investigated. The field emission scanning electron microscopy (FE-SEM) and X-ray photoelectron spectroscopy (XPS) showed that a compact MgF₂ film was formed on the surface of JDBM. The corrosion rate decreased in artificial plasma from 0.337 to 0.253 mm·y^? 1 and the electrochemical measurement demonstrated that the corrosion resistance of JDBM alloy could be obviously improved due to the protective MgF₂ film on the surface of the substrate. Meanwhile, the hemolysis ratio of JDBM decreased from 52.0% to 10.1% and the cytotoxicity met the requirement of cellular application after HF treatment. In addition, JDBM and MgF₂ film showed good anti-platelet adhesion, which is a very favorable property for implant material in contact with blood directly.     

Microstructures and mechanical properties of Mg–Zn–Zr–Dy wrought magnesium alloys

Microstructures and phase compositions of as-cast and extruded ZK60–xDy (x?= 0–5) alloys were analysed by optical microscope, scanning electron microscope, X-ray diffraction and differential scanning calorimetry. Meanwhile, the tensile mechanical property was tested. With increasing Dy content, Mg–Zn–Dy new phase increases gradually, while MgZn₂ phase decreases gradually to disappear. As-cast microstructure is refined gradually; meanwhile extruded one is refined further with decreasing average grain size to 1 μm for ZK60–4·32Dy alloy. Second phase, tending to distribute along grain boundary by continuous network in as-cast state, breaks and distributes dispersedly in extrusion state. As-cast tensile mechanical property remains almost unchanged at ambient temperature; however, extruded ones are enhanced significantly at ambient and elevated temperatures, respectively. Tensile strength at 298 and 473 K increases gradually from 355 and 120 MPa for ZK60 alloy to 395 and 171 MPa for ZK60–4·32Dy alloy, respectively. Extruded tensile fractures exhibit a typical character of ductile fracture.     

Structural characteristics and corrosion behavior of biodegradable Mg–Zn, Mg–Zn–Gd alloys

In this research, binary Mg–Zn (up to 3 wt% Zn) and ternary Mg–Zn–Gd (up to 3 wt% Gd, 3 wt% Zn) alloys were prepared by induction melting in an argon atmosphere. The structures of these alloys were characterized using light and scanning electron microscopy, energy dispersive spectrometry, X-ray diffraction and X-ray fluorescence. In addition, Brinell hardness measurements were taken to supplement these studies. Corrosion behavior was evaluated by immersion tests and potentiodynamic measurements in a physiological solution (9 g/l NaCl). Depending on the composition, structures of the as-cast alloys contained α-Mg dendrites, MgZn, Mg₅Gd and Mg₃Gd₂Zn₃ phases. Compared to pure Mg, zinc improved the corrosion resistance of binary Mg–Zn. Gadolinium also improved the corrosion resistance in the case of Mg–1Zn–3Gd alloy. The highest corrosion rate was observed for Mg–3Zn–3Gd alloy. Our results improve the understanding of the relationships between the structure and corrosion behavior of our studied alloy systems.     

Effect of multi-directional forging and ageing on fracture toughness of Al–Zn–Mg–Cu alloys

Strength, ductility and fracture toughness are the most important mechanical properties of engineering materials. In this work, an Al–Zn–Mg–Cu alloy was subjected to multi-directional forging (MF) and ageing treatment. Microstructural evolution was studied by optical and electron microscopy and strength, ductility and fracture toughness were researched. After MF, the dislocation density was increased and the microstructure was refined. The strength and fracture toughness were increased, while the ductility was decreased sharply. Without compromising the strength, the ductility was improved significantly after ageing. The fracture toughness was increased further. The coarse and discontinuously distributed grain boundary precipitates were found to be responsible for higher fracture toughness of the fine-grained structure Al–Zn–Mg–Cu alloy.