Corrosion inhibition of mild steel in hydrochloric acid solution by Schiff base furoin thiosemicarbazone

A heterocyclic Schiff base furoin thiosemicarbazone was tested for its corrosion inhibition towards mild steel in 1 M HCl solution using weight loss, Tafel polarization and electrochemical impedance spectroscopy techniques. Furoin thiosemicarbazone revealed good corrosion inhibition efficiency even at low concentrations towards mild steel in HCl medium. Comparison of corrosion inhibition efficiency of Schiff base and its parent amine and effect of temperature on inhibition efficiency were also investigated. The adsorption of furoin thiosemicarbazone on mild steel surface obeys Langmuir isotherm.     

Corrosion of mild steel in porous media

The corrosion process in large-particle porous media is investigated with particular reference to corrosion in bulk carriers (ships). Examples of large-particle porous media include raw materials such as coal and iron ore which typically have particle sizes ranging up to approximately 50 mm diameter. It is proposed that the corrosion process is dominated by finer particles which co-exist with the larger particles. A mathematical model of the corrosion process is developed and used to estimate corrosion rates. These are shown to compare well with experimental results. The analysis indicates that to minimise corrosion it is desirable to maintain the moisture content of porous media in contact with mild steel either to less than 50%, or to more than 80%, of the maximum water holding capacity of the media.     

In search of functionality for efficient inhibition of mild steel corrosion both in HCl and H2SO4

Abstract

While the organic ammonium compounds are known to be effective against mild steel corrosion in HCl, these cationic salts are not as effective in sulphuric acid media. A new series of tertiary diallylamines containing C₁₂, C₁₄, C₁₆ and C₁₈ alkyl hydrophobes, N-hexadecylpyrrolidine and their corresponding ammonium salts were found to be among a rare class of inhibitors in arresting mild steel corrosion in HCl as well as in H₂SO₄ media effectively. While all the inhibitor molecules exhibited excellent inhibition efficiencies (%IEs) (～99%) in 1M HCl, ammonium salts containing alkyne moiety at 400 ppm provided 93–97%IE even in 7·7M HCl. The inhibitors (400 ppm) containing diallyl moiety demonstrated the %IEs in the range 80–97% in 0·5M H₂SO₄. The interactions of the π electrons in the diallyl moiety with the low lying vacant d-orbitals of iron help the inhibitor molecules to undergo adsorption and interfere with the anodic dissolution process.     

Inhibition of mild steel corrosion in acid solution by Pheniramine drug: Experimental and theoretical study

Inhibition of mild steel corrosion in 1 M HCl solution by Pheniramine drug was studied using weight loss, electrochemical impedance spectroscopy, linear polarization resistance, and potentiodynamic polarization measurements. The values of activation energy (E_a) and different thermodynamic parameters such as adsorption equilibrium constant (K_ads), free energy of adsorption , adsorption enthalpy and adsorption entropy were calculated and discussed. The adsorption process of studied drug on mild steel surface obeys the Langmuir adsorption isotherm. Potentiodynamic polarization measurements showed that Pheniramine is mixed-type inhibitor. Further, theoretical calculations were carried out and relations between computed parameters and experimental inhibition efficiency were discussed.     

Correlation between corrosion rate and AE signal in an acidic environment for mild steel

The AE method is an effective technique for inspecting corrosion damage of mild steel, such as tank bottom floors. However, the correlation between AE signals and corrosion behaviour for mild steel has not yet been fully clarified. In the present study, the authors considered that the corrosion regions of bottom floors become a strong acid environment by Cl⁻, as reported in a previous study. Thus, the polarization resistance for the test pieces of mild steel was measured with an AC impedance method under a strong acid environment. It was clear that the polarization resistance indicated the corrosion rate for a test piece of mild steel in the experiments. While measuring the AE signals, the corrosion rate was monitored with a test piece. As a result, the AE signal showed good correlation with the corrosion rates of the test pieces. The corrosion behaviour of the test pieces was then discussed with the corrosion potential measured during the experiments. Furthermore, the cathode current was changed to control the generated hydrogen gas volume. The volume of the hydrogen gas generated from the cathode reaction was correlated to the AE signals.     

Corrosion of vertical mild steel strips in seawater

This paper describes the corrosion loss profiles of 1 m long vertical steel strips attached to a raft and exposed for 1 year in calm natural seawater on the Australian eastern seaboard. The upper parts of the strips were exposed to the atmosphere and the lower parts immersed to depths varying from 0.3 to 0.9 m. It was found that, irrespective of the precise ratio of atmospheric/immersion exposure, corrosion in the splash zone was much higher than that at the waterline and in the atmosphere. There was also significant corrosion in the immersion zone, immediately below the waterline, consistent with classical observations. Above the water line there was only moderate variability in corrosion between the strips but there was much greater variability in corrosion loss for the parts of the strips fully immersed. Mass loss observations are compared with observations of the corrosion and pitting patterns observed in the various zones. Potential reasons for these observations are considered. The observations have implications for explaining aspects of accelerated low water corrosion (ALWC).     

The inhibition of mild steel corrosion in acidic medium by 1-methyl-3-pyridin-2-yl-thiourea

The effect of 1-methyl-3-pyridin-2-yl-thiourea on the corrosion resistance of mild steel in H₂SO₄ solution was investigated by different techniques. The results show that the inhibition efficiency increases with the increase of inhibitor concentration. This compound affects both the anodic dissolution of steel and the hydrogen evolution reaction in 0.5 M H₂SO₄. The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm. From the adsorption isotherm, value of the ΔG_ads for the adsorption process was calculated. From the corrosion rate obtained at 25-45 ± 1 °C E_a, ΔH_a and possible mechanism have been proposed.     

Effect of hexamethylpararosaniline chloride (crystal violet) on mild steel corrosion in acidic media

The corrosion inhibition of mild steel in 0.5 M H₂SO₄ and 1 M HCl by hexamethylpararosaniline chloride (HMPC) was investigated using the gravimetric technique in the temperature range 303–333 K. The results indicate that HPMC inhibited the corrosion reaction in both acid media at all temperatures and inhibition efficiency increased with HMPC concentration. The inhibiting action is attributed to general adsorption of protonated and molecular HPMC species on the corroding metal surface. Adsorption followed a modified Langmuir isotherm and the Temkin isotherm, with very high negative values of the free energy of adsorption (). An increase in temperature reduced the inhibition efficiency of HPMC in 0.5 M H₂SO₄ but increased efficiency in 1 M HCl. Activation parameters such as activation energy (E_a), activation enthalpy (ΔH^∗) and activation entropy (ΔS^∗) as well as the adsorption heat (Q_ads) were evaluated from the effect of temperature on corrosion and inhibition processes.     

Mebendazole: New and efficient corrosion inhibitor for mild steel in acid medium

The inhibition performance of mebendazole, a drug, on mild steel in molar hydrochloric acid solution was studied by weight loss and electrochemical methods. The maximum inhibition efficiency 96.2% was observed in presence of 2.54 × 10⁻⁴ M inhibitor. Polarization measurements showed that the inhibitor is mixed type. Data obtained from EIS studies were analyzed to model inhibition process through appropriate equivalent circuit models. The results obtained from the different methods are in good agreement. The various thermodynamic parameters of dissolution and adsorption processes were evaluated in order to elaborate adsorption mechanism. Adsorption of inhibitor obeyed Langmuir adsorption isotherm model.     

Effect of Cefazolin on the corrosion of mild steel in HCl solution

The adsorption and inhibition effect of Cefazolin on mild steel in 1.0 M HCl at 308-338 K was studied by weight loss, EIS, potentiodynamic polarization and atomic force microscopy techniques. The results showed that inhibition efficiency increased with inhibitor concentration. The adsorption of Cefazolin on mild steel surface obeys the Langmuir adsorption isotherm equation. Both thermodynamic (enthalpy of adsorption , entropy of adsorption and free energy of adsorption ) and kinetic parameters (activation energy and pre-exponential factor A) were calculated and discussed. Polarization curves showed that Cefazolin acted as mixed-type inhibitor controls predominantly cathodic reaction.     

Corrosion performance of conducting polymer coatings applied on mild steel

Conducting polypyrrole electrodes were obtained by galvanostatic electropolymerisation on mild steel electrodes from an aqueous solution. The electrochemical response of the coated electrodes in doped and in undoped state was compared with bare mild steel electrodes. The undoped polypyrrole coated electrode offered a noticeable enhancement of protection against corrosion processes.     

Corrosion inhibition of mild steel by plant extract in dilute HCl medium

The inhibition effect of Zenthoxylum alatum plant extract on the corrosion of mild steel in 5% and 15% aqueous hydrochloric acid solution has been investigated by weight loss and electrochemical impedance spectroscopy (EIS). The corrosion inhibition efficiency increases on increasing plant extract concentration till 2400 ppm. The effect of temperature on the corrosion behaviour of mild steel in 5% and 15% HCl with addition of plant extract was studied in the temperature range 50-80 °C. Surface analysis (SEM, XPS and FT-IR) was also carried out to establish the corrosion inhibitive property of this plant extract in HCl solution. Plant extract is able to reduce the corrosion of steel more effectively in 5% HCl than in 15% HCl. The adsorption of this plant extract on the mild steel surface obeys the Langmuir adsorption isotherm.     

Corrosion inhibition of mild steel in acidic solution by some oxo-triazole derivatives

The oxo-triazole derivative (DTP) was synthesized and its inhibiting action on the corrosion of mild steel in sulphuric acid was investigated by means of weight loss, potentiodynamic polarization, EIS and SEM. The results revealed that DTP was an excellent inhibitor and the inhibition efficiencies obtained from weight loss experiment and electrochemical experiment were in good agreement. Potentiodynamic polarization studies clearly revealed that DTP acted essentially as the mixed-type inhibitor. Thermodynamic and kinetic parameters were obtained from weight loss of the different experimental temperatures, which suggested that at different temperatures (298–333 K) the adsorption of DTP on metal surface obeyed Langmuir adsorption isotherm model.     

Corrosion loss of mild steel in high temperature hard freshwater

This paper presents an interpretation of corrosion loss data for mild steel coupons exposed for up to 2.6 years to freshwater under a range of dissolved oxygen levels and temperatures 50-60 °C. The water total alkalinity was 0.5-0.6 mmol/l and pH 8.7-9.2. It is shown herein that the data is consistent with the early stages of the corrosion loss model proposed earlier for steel exposed to seawater, brackish water or freshwaters in the usual environmental range of 0-30 °C. The new data was found to be consistent with the effect of dissolved oxygen and the effect of water hardness on the model.     

Cefotaxime sodium: A new and efficient corrosion inhibitor for mild steel in hydrochloric acid solution

The corrosion inhibition of mild steel in 1 M HCl solution by cefotaxime sodium has been studied by Tafel polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurement. The inhibitor showed 95.8% inhibition efficiency at optimum concentration 300 ppm. Results obtained revealed that inhibition occurs through adsorption of the cefotaxime on metal surface without modifying the mechanism of corrosion process. Potentiodynamic polarization studies suggest that it is a mixed type of inhibitor. Electrochemical impedance spectroscopy techniques were also used to investigate the mechanism of corrosion inhibition.     

Inhibition effects of 2,5-dimercapto-1,3,4-thiadiazole on the corrosion of mild steel in sulphuric acid solution

The effect of 2,5-dimercapto-1,3,4-thiadiazole (DMTD) on the corrosion of mild steel (MS) in 1.0 M H₂SO₄ was investigated. DMTD acted as a mixed-type inhibitor without change of the mechanism of hydrogen evolution. The inhibition efficiency increased with the increase in concentration of DMTD but decreased with the increase of temperature. Adsorption of the inhibitor on the MS surface obeyed the Langmuir adsorption isotherm. The potential of zero charge suggests MS surface is positively charged in 1.0 M H₂SO₄. Thermodynamics and quantum chemical calculations reveal that the adsorption process of DMTD includes electrostatic interaction and electron donor–acceptor interactions.     

Corrosion inhibition of mild steel in acidic medium by some sulfa drugs compounds

The inhibiting effect of four sulfa drugs compounds (e.g. sulfaguanidine, sulfamethazine, sulfamethoxazole and sulfadiazine) on mild steel corrosion in 1.0 M HCl solutions were evaluated using both galvanostatic polarization and weight loss techniques. All the examined sulfa drug compounds reduce the corrosion of mild steel. Among the compounds studied, sulfadiazine exhibited the best inhibition efficiency and sulfaguanidine the lowest. The inhibition efficiency goes through a maximum for sulfaguanidine while it increases continuously with concentration to a limit with sulfadiazine, sulfamethoxazole and sulfamethazine respectively. Galvanostatic polarization measurements indicate that all the examined compounds are of mixed inhibitor type with predominant cathodic effectiveness. Moreover, the results revealed a better performance for these compounds as corrosion inhibitors in HCl than in H₂SO₄ solutions. Also, the corrosion inhibition mechanism is discussed.     

Adsorption and inhibitive properties of some new Mannich bases of Isatin derivatives on corrosion of mild steel in acidic media

Adsorption of four derivatives of piperidinylmethylindoline-2-one on mild steel surface in 1 M HCl solution and its corrosion inhibition properties has been studied by a series of techniques, such as polarization, electrochemical impedance spectroscopy (EIS), weight loss and quantum chemical calculation methods. The values of activation energy (E_a) for mild steel corrosion and various thermodynamic parameters were calculated and discussed. Potentiodynamic polarization measurements showed that all inhibitors are mixed type. The degree of surface coverage was determined by using weight loss measurements and it was found that adsorption process of studied inhibitors on mild steel surface obeys Langmuir adsorption isotherm.     

The effects of pharmaceutically active compound doxycycline on the corrosion of mild steel in hydrochloric acid solution

Corrosion inhibition of mild steel in hydrochloric acid solution by doxycycline has been studied by weight loss measurements, polarization resistance, Tafel polarization and electrochemical impedance spectroscopy. The inhibitor showed more than 95% inhibition efficiency at optimum concentration 9.02 × 10⁻⁴ M. Potentiodynamic polarization suggests that it is a mixed type of inhibitor. Electrochemical impedance spectroscopy was used to investigate the mechanism of corrosion inhibition. Thermodynamic parameters were calculated to investigate mechanism of inhibition. The compound follows Langmuir adsorption isotherm. AFM studies of mild steel surface with and without inhibitor were performed and calculated roughness also supported the inhibition data.