Effect of diluents on the crystallization behavior of poly(4‐methyl‐1‐pentene) and membrane morphology via thermally induced phase separation

The effect of diluents on polymer crystallization and membrane morphology via thermally induced phase separation(TIPS) were studied by changing the composition of the mixed‐diluents systematically, in the system of poly(4‐methyl‐1‐pentene) (TPX)/dibutyl‐phthalate (DBP)/di‐n‐octyl‐phthalate (D‐n‐OP) with TPX concentration of 30 wt %. The TPX crystallization was observed with differential scanning calorimetry (DSC) and wide angle X‐ray diffraction (WAXD). The membranes were characterized with scanning electron microscopy (SEM), porosity, and pore size measurement. As the content of D‐n‐OP increased in mixed‐diluents, the solubility with TPX increased, inducing the phase separation changing from liquid–liquid phase separation into solid–liquid phase separation, which changed the membrane morphology and structure. When the ratios of DBP to D‐n‐OP were 10 : 0, 7 : 3; 5 : 5, and 3 : 7, membranes were formed with cellular structure and well connected pores, while the ratio was 0 : 10, discernable spherulities were found with not well‐formed pore structure. The effect of composition of the mixed‐diluents on membrane morphology was more remarkable in TPX/dioctyl‐sebacate (DOS)/dimethyl‐phthalate (DMP) system, since good cellular structure was formed when the ratios of DOS to DMP were 10 : 0, 7 : 3, while spherulites were observed when 5 : 5. Dual endotherm peaks behavior on DSC melting curves emerged for all the samples in this study, which was attributed to the special polymer crystallization behavior, primary crystallization, and secondary crystallization occurred when quenching the samples. As the content of D‐n‐OP increased, the secondary crystallization enhanced which induced the first endotherm peak on DSC melting curves moving to a lower temperature and the broadening of the overall melting peak, as well as the increasing of the overall crystallinity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Porous polyphenylene sulfide membrane with high durability against solvents by the thermally induced phase‐separation method

Porous polyphenylene sulfide membranes were prepared as new solvent‐resistant membranes by the thermally induced phase‐separation (TIPS) method. Porous structures were either formed by solid–liquid phase separation (polymer crystallization) or liquid–liquid phase separation. The effects of solvents, cooling rates, and polymer concentrations on the porous structures were investigated. Various characteristics of pore structure can be obtained with suitable diluents and cooling rates using the TIPS method. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2959–2966, 2006     

Preparation of porous poly(L‐lactic acid)‐co‐(trimethylene‐carbonate) structures using supercritical CO2 as antisolvent and as foaming agent

In this work, porous structures of poly(l ‐lactic acid)‐co‐(tri‐methylene‐carbonate) (PLLA‐co‐TMC) were successfully fabricated using two experimental methods, that is, using supercritical CO₂ as antisolvent and as foaming agent through the pressure induced phase separation technique. Considering the phase inversion method, the effect of the initial polymer concentration of the solution, pressure, and temperature on the morphology of the final porous structure (pore size, porosity, and cell density) was investigated. The L–L demixing process was suggested as the dominant mechanism for the phase separation and pore production. The temperature window, for which PLLA‐co‐TMC porous structures are successfully produced using the pressure induced phase separation technique, was determined at 150 and 210 bar. The effect of temperature on the final porous structure was investigated. POLYM. ENG. SCI., 57:1005–1015, 2017. © 2016 Society of Plastics Engineers     

High‐resolution thermogravimetry of poly(4‐methyl‐1‐pentene)

Thermal degradation and kinetics of poly(4‐methyl‐1‐pentene) were investigated by nonisothermal high‐resolution thermogravimetry at a variable heating rate. Thermal degradation temperatures are higher, but the maximum degradation rates are lower in nitrogen than in air. The degradation process in nitrogen is quite different from that in air. The average activation energy and frequency factor of the first stage of thermal degradation for the poly(4‐methyl‐1‐pentene) are 2.4 and 2.8 times greater in air than those in nitrogen, respectively. Poly(4‐methyl‐1‐pentene) exhibits almost the same decomposition order of 2.0 and char yield of 14.3–14.5 wt % above 500°C in nitrogen and air. The isothermal lifetime was estimated based on the kinetic parameters of nonisothermal degradation and compared with the isothermal lifetime observed experimentally. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2201–2207, 1999     

Light‐scattering study on porous membrane formation by dry‐cast process

The phase‐separation mechanism during porous membrane formation by the dry‐cast process was investigated by the light‐scattering method in poly(methyl methacrylate)/ethyl acetate (EA)/2‐methyl‐2,4‐pentanediol system. The evaporation of EA from the cast solution induced the phase separation and thus the porous membrane was obtained. By the light‐scattering measurement on the phase‐separation kinetics, the phase separation was found to occur by a spinodal decomposition mechanism. As the amount of nonsolvent in the cast solution decreased, the structure growth rate decreased and the growth stopped soon. The obtained porous structure was isotropic rather than asymmetric. The average interpore distances obtained from the SEM observation roughly agreed with the final constant interphase periodic distances measured by the light‐scattering method. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 10: 3205–3209, 2002     

Phase behavior of a sodium dodecanol allyl sulfosuccinic diester/n‐pentanol/methyl acrylate/butyl acrylate/water microemulsion system and preparation of acrylate latexes by microemulsion polymerization

Pseudoternary phase diagrams of quaternary microemulsion systems composed of the reactive surfactant sodium dodecanol allyl sulfosuccinic diester, n‐pentanol, methyl acrylate/butyl acrylate, and water were made. The influence of the mass ratio of sodium dodecanol allyl sulfosuccinic diester to the cosurfactant (n‐pentanol) in the system and the influence of electrolyte sodium chloride on the microemulsion area were examined. The microstructure of the microemulsion was determined with a conductance technique. The results suggested that there were three structures in the microemulsion system: water in oil, oil in water, and a bicontinuous phase. Microemulsion polymerizations were carried with some point in the microemulsion region being chosen as the formulation. The structure and configuration of the polymer latexes were determined and analyzed with Fourier transform infrared, differential scanning calorimetry, and scanning electron microscopy. The results suggested that the reactive surfactant could participate in the polymerization with the monomers to some extent; the glass‐transition temperature of the latex was ?31.4°C. The polymer latex was transformed gradually from an open porous structure to a closed porous structure when its pregnant microemulsion was varied from a bicontinuous structure to an oil‐in‐water structure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Formation of porous poly(ethylene‐co‐vinyl alcohol) membrane via thermally induced phase separation

Crystalline poly(ethylene‐co‐vinyl alcohol) (EVOH) membranes were prepared by a thermally induced phase separation (TIPS) process. The diluents used were 1,3‐propanediol and 1,3‐butanediol. The dynamic crystallization temperature was determined by DSC measurement. No structure was detected by an optical microscope in the temperature region higher than the crystallization temperature. This means that porous membrane structures were formed by solid–liquid phase separation (polymer crystallization) rather than by liquid–liquid phase separation. The EVOH/butanediol system showed a higher dynamic crystallization temperature and equilibrium melting temperature than those of the EVOH/propanediol system. SEM observation showed that the sizes of the crystalline particles in the membranes depended on the polymer concentration, cooling rate, and kinds of diluents. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2449–2455, 2001     

Poly(4‐methyl‐1‐pentene)/clay nanocomposites: effect of organically modified layered silicates

The preparation and properties of poly(4‐methyl‐1‐pentene) (PMP)/clay nanocomposites are reported. Melt intercalation of PMP is carried out with organoclays of different cation/charge exchange capacities and modifiers to facilitate intercalation of the polymer into the silicate layers. The effect of modifiers on the structure and properties of PMP/clay nanocomposites is explored. XRD patterns confirm the intercalation of polymer in the layered silicates as evidenced by the increase in the inter‐layer spacing which is dependent on the type of modifier used. Dynamic mechanical analysis shows increments in the storage modulus over the temperature range studied for all of the three clays, but the extent depends on the type of clay modifier used. The coefficient of thermal expansion is lower for all of the nanocomposites, as compared to the pristine polymer, indicating improved dimensional stability Copyright © 2003 Society of Chemical Industry     

Influence of annealing treatment on the structure and properties of poly(4‐methyl‐1‐pentene)‐based films and membranes

The poly(4‐methyl‐1‐pentene) casting films were prepared by melt extrusion and annealed below the melting temperature. The effect of annealing conditions on the structure and properties of casting films and stretched membranes was discussed. In this work, a new peak around annealing temperature, as shown in melting curves, revealed the increase in thickness of lamellar structure. Annealing treatment led to improvements of amorphous thickness and crystal orientation. And the thickness of crystal phase correlated with the logarithm of annealing time. The increase in annealing temperature or time led to the improvements of the hard elasticity of samples. Additionally, the larger porosity of stretched membranes was observed as the annealing time and temperature increased. An optimum annealing condition to prepare microporous membranes was 30 min, 200 °C. This work also discussed the importance of annealing treatment in the preparation of microporous membranes. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46491.     

Preparation of poly(4‐methyl‐1‐pentene) asymmetric or microporous hollow‐fiber membranes by melt‐spun and cold‐stretch method

Poly(4‐methyl‐1‐pentene) (PMP) hollow fibers were prepared and fabricated into gas separation or microporous membranes by the melt‐spun and cold‐stretched method. PMP resin was melt‐extruded into hollow fibers with cold air as the cooling medium. The effects of take‐up speed and thermotreatment on the mechanical behavior and morphology of the fibers were investigated. Scanning electronic microscope (SEM) photos were used to reveal the geometric structure of the section and surface of the hollow fibers. It was found that the original fiber had an asymmetric structure. A “sandwich” mode was used to describe the formation of this special fine structure. And a series of PMP hollow‐fiber membranes were prepared by subsequent drawing, and it was found that there was a “skin–core” structure on the cross section of these hollow‐fiber membranes. Asymmetric or microporous PMP hollow‐fiber membranes could be obtained by controlling posttreatment conditions. The morphology of these membranes were characterized by SEM, and the gas (oxygen, nitrogen, and carbon dioxide) permeation properties of the membranes was measured. The results indicate that the annealing time of the original fiber and the stretching ratio were the key factors influencing the structure of the resulting membrane. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2131–2141, 2006     

Aryl acrylate porous functional polymer supports from water‐in‐oil‐in‐water multiple emulsions

Porous functional polymer supports are a class of material of wide interest due to the possibility of immobilising reactive species. A simplified procedure was applied for the preparation of porous polymer supports using a water‐in‐oil‐in‐water multiple emulsion. The primary emulsion was a high internal phase emulsion, having a volume fraction of water phase up to 95%. Two reactive acrylates, namely 4‐nitrophenyl acrylate and 2,4,6‐trichlorophenyl acrylate, were (separately) incorporated in the oil phase in order to obtain porous reactive polymer supports. Both acrylates were crosslinked with either divinylbenzene or ethylene glycol dimethacrylate, and beads of size ca 60 µm were obtained after the polymerisation of droplets suspended into the secondary aqueous phase. In the case of 4‐nitrophenyl acrylate and divinylbenzene as a crosslinker, particles with a star shape, the core being ca 60 µm in diameter and the arms ca 180 µm in length, were obtained. The polymers were functionalised with morpholine, tris(2‐aminoethyl)amine, piperidine or piperazine yielding supports with loadings of reactive groups of between 2.6 and 6.6 mmol g^?1. The results show that multiple emulsions can be precursors for porous polymer preparation. Copyright © 2007 Society of Chemical Industry     

Determination of crystallinity ratio and some physicochemical properties of poly(4‐methyl‐1‐pentene)

It was determined that the thermal stability of poly(4‐methyl‐1‐pentene) (P4MP) was maintained up to 424°C in an inert atmosphere by thermogravimetric analysis. The retention diagrams of ethyl acetate, tert‐butyl acetate, and benzene on P4MP were plotted at temperatures between 30 and 280°C by inverse gas chromatography (IGC) technique. Melting temperature of the polymer was determined as 230 and 239.5°C by IGC and differential scanning calorimetry (DSC), respectively. The percent crystallinity of P4MP was obtained from the retention diagrams at temperatures below melting point. The percent crystallinity obtained by IGC is in good agreement with the ones obtained by DSC. Then, specific retention volume, V, weight fraction activity coefficient, Ω, Flory‐Huggins polymer‐solvent interaction parameter, χ, equation‐of‐state polymer‐solvent interaction parameter, χ, and effective exchange energy parameter, X_eff of octane, nonane, decane, undecane, dodecane, tridecane, n‐butyl acetate, isobutyl acetate, isoamyl acetate with P4MP, were determined between 240 and 280°C by IGC. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Insoluble porous conjugated polymer films via phase separation and photo‐crosslinking for the trace detection of 2,4‐dinitrotoluene

A novel conjugated polymer film with microscale/submicroscale porous morphology fabricated from crosslinked poly(fluorene‐co‐carbazole) (PFC1) was developed for the detection of 2,4‐dinitrotoluene (DNT). The fluorescent conjugated polymer PFC1 with pendant photo‐crosslinkable coumarin groups was synthesized by Suzuki coupling polymerization. Taking advantage of the phase separation of PFC1/polystyrene (PS) blends in the film and the solvent‐resistant network, porous structured films were prepared by removal of PS. Films with porous morphologies exhibited marked responsive sensitivity to trace DNT vapor due to the unique porous structure favoring the diffusion of and association with DNT molecules. The formation of a crosslinked network by dimerization of the coumarin moieties may be beneficial for isolating the polymeric backbones, thus to some extent preventing chain aggregation. This facile fabrication method enabled the crosslinked porous films to be efficient fluorescence chemosensors towards the detection of trace amounts of DNT vapor.© 2012 Society of Chemical Industry     

Preparation of a polymeric membrane with a fine porous structure by dry casting

We prepared a polymeric membrane with a fine porous structure from polystyrene (PS), poly(ethylene glycol) (PEG), and solvent solutions by exploiting the phase separation induced in the course of dry casting. To determine the effect of the drying rate and phase separation on the developed porous structure, six different solvents, including toluene, chlorobenzene, tetrahydrofuran, methyl ethyl ketone, 1,4‐dioxane, and chloroform, were used. The pore size and density drastically changed with the different solvents and drying conditions. The polymer concentration at the onset of the phase separation into PEG‐rich and PS‐rich phases also strongly affected the cellular structure. The solubility of PEG into PS and the solvent solutions changed the concentration, which corresponded to the viscosity of the PS‐rich solution at the onset of the phase separation. The higher solubility of PEG in the solutions delayed the onset of phase separation during drying and increased the viscosity. The higher viscosity and the higher drying rate prevented the phase‐separated PEG domains from coalescing and made the resulting pore size smaller and the pore density larger. The finest porous structure, with a pore size of approximately 1 μm and a pore density of 0.08 1/μm², was prepared from PS/PEG and a 90 wt % chloroform solution. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Post‐oligomerization of α‐olefin oligomers: A route to single‐component and multicomponent synthetic lubricating oils

This article describes a synthetic route to single‐component and multicomponent base stocks for synthetic lubricated oils. The synthesis was carried out in two stages. First, oligomers of α‐olefins (1‐hexene, 4‐methyl‐1‐pentene, and 1‐decene) were prepared via reactions catalyzed by metallocene catalysts. The distribution of the oligomers with respect to their oligomerization number could be controlled by the reaction temperature. The oligomer mixtures were then fractionated, and the lightest components, dimers and trimers, were separated. Finally, the latter materials, branched α‐olefins containing vinylidene double bonds, were further oligomerized with cationic catalysts. One such material prepared in the two‐stage process, the dimer of the 1‐decene dimer (C₄₀ product), has a kinematic viscosity of 6.4 cs at 100°C and a viscosity index of 147. It represents the first example of a single‐component base stock for synthetic lubricating oils. The post‐oligomerization procedure was performed on unfractionated oligomer mixtures as well, leading to an improved distribution of the final materials with respect to the carbon atom number. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of the coagulation‐bath temperature on the phase‐separation process of poly(vinylidene fluoride)‐graft‐poly(N‐isopropylacrylamide) solutions and membrane structures

A poly(vinylidene fluoride)‐graft‐poly(N‐isopropylacrylamide) (PVDF‐g‐PNIPAAm) copolymer was synthesized, and flat‐sheet membranes were prepared via the phase‐inversion method with N,N‐dimethylformamide (DMF) as the solvent and water as the coagulation bath. The effects of the coagulation‐bath temperature on poly(vinylidene fluoride) (PVDF)/DMF/water and PVDF‐g‐PNIPAAm/DMF/water ternary systems were studied with phase diagrams. The results showed that the phase‐separation process could be due to the hydrophilicity/hydrophobicity of poly(N‐isopropylacrylamide) at low temperatures, and the phase‐separation process was attributed to crystallization at high temperatures. The structures and properties of the membranes prepared at different coagulation‐bath temperatures were researched with scanning electron microscopy, porosity measurements, and flux measurements of pure water. The PVDF‐g‐PNIPAAm membranes, prepared at different temperatures, formed fingerlike pores and showed higher water flux and porosity than PVDF membranes. In particular, a membrane prepared at 30°C had the largest fingerlike pores and greatest porosity. The water flux of a membrane prepared in a 25°C coagulation bath showed a sharp increase with the temperature increasing to about 30°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of zwitterionic stationary phase based on hydrophilic non‐porous poly(glycidymethacrylate‐co‐ethylenedimethacrylate) beads and their application for fast separation of proteins

A new hydrophilic strong/strong type zwitterionic stationary phase for high performance liquid chromatography (HPLC) was synthesized by chemical modification of 3.0 μm non‐porous monodisperse poly(glycidylmethacrylate‐co‐ethylenedimethacrylate)(P_GMA/EDMA) beads in the following steps. First, the beads were reacted with hydrochloride to obtain chlorizated beads; second, chlorizated beads were reacted with dimethylamine to obtain ammoniated beads; third, ammoniated beads were reacted with 1,3‐propanesultone to obtain non‐porous hydrophilic zwitterionic stationary phase. The stationary phase was evaluated in detail to determine its ion‐exchange properties, separability, reproducibility, hydrophilicity, and the effect of column loading and pH on the separation and retention of proteins. The highest dynamic protein loading capacity of the synthesized zwitterionic packing for bovin serum albumin and Lys were 18.3 and 27.4 mg g^?1, respectively. The zwitterionic stationary phase was capable of separating two acidic and three basic proteins simultaneously in less than 2.5 min by the flow‐rates of 3.0 mL min^?1. The zwitterionic resin was also used for rapid separation and purification of recombinant human interferon‐r (rhIFN‐r) and human granulocyte colony‐stimulation factor (hG‐CSF) from the crude extract solution. The satisfactory results were obtained. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Liquid–liquid phase separation in polysulfone/polyethersulfone/N‐methyl‐2‐ pyrrolidone/water quaternary system

To construct a phase diagram of the polysulfone (PSF)/polyethersulfone (PES)/N‐methyl‐2‐pyrrolidone (NMP)/water quaternary system, cloud point measurements were carried out by a titration method. The miscible region in the PSF/PES/NMP/water quaternary system was narrow compared to the PSF/NMP/water and PES/NMP/water ternary systems. The binary interaction parameters between PSF and PES were estimated by water sorption experiments. The calculated phase diagram based on the Flory–Huggins theory fit the experimental cloud points well. In addition to the usual polymer–liquid phase separation, polymer–polymer phase separation, which resulted in a PSF‐rich phase and a PES‐rich phase, was observed with the addition of a small amount of nonsolvent. The boundary separating these two modes of phase separation could be well described and predicted from the calculated phase diagrams with the estimated binary interaction parameters of the components. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2113–2123, 1999     

Determination of the phase diagram of HBA‐HNA liquid crystalline polymer/polycarbonate blends

The phase diagram of blends of liquid crystalline polymer (LCP) and polycarbonate (PC) was constructed. The effect of temperature on morphological development in melt‐blended samples was examined with a polarized light microscope, in conjunction with a heating stage. Phase separation in the blend was observed as the temperature was increased. For a particular LCP/PC blend composition, two‐phase separation temperatures (T_sp1 and T_sp2) were determined. Consequently, the corresponding phase diagram relating to phase separation was constructed. It was divided into three regions. No phase separation occurred when the blend was below T_sp1. However, a slight phase separation was detected when the temperature was between T_sp1 and T_sp2. Moreover, pronounced phase separation was observed when the blend was at a temperature above T_sp2. The phase‐separated structure varied according to the initial composition of the blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Water‐assisted formation of honeycomb films of poly(L‐lactic‐co‐glycolic acid)

The ordered honeycomb structures of poly(L ‐lactic‐co‐glycolic acid) and poly(D ,L ‐lactic‐co‐glycolic acid) fabricated in a humid atmosphere were reported in this paper. It was found that surfactants were important in the formation of honeycomb films of hydrophobic polymer. The affecting factors, such as the environment temperature, the atmosphere humidity, and the concentration of the polymer solution of the honeycomb porous structure, were also tested. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1013–1018, 2006