Intercalated clay structures and amorphous behavior of solution cast and melt pressed poly(ethylene oxide)–clay nanocomposites

The polymer nanocomposite (PNC) films consisted of poly(ethylene oxide) (PEO) and sodium cations montmorillonite (MMT) clay were prepared by aqueous solution casting and direct melt press compounding techniques, whereas the films of PEO with trimethyl octadecyl ammonium cations organo‐modified montmorillonite (OMMT) clay were formed by melt pressed technique. The clay concentrations in the nanocomposites used are 1, 2, 3, 5, 10, and 20 wt % of the PEO weight. The X‐ray diffraction patterns of these nanocomposites were measured in the angular range (2θ) of 3.8–30°. The values of basal spacing d₀₀₁ of MMT/OMMT, clay gallery width W_cg, d‐spacings of PEO crystal reflections d₁₂₀ and d₁₁₂, and their corresponding crystallite size L, and the peaks intensity I (counts) were determined for these nanocomposites. Results reveal that the nanocomposites have intercalated clay structures and the amount of intercalation increases with the increase of clay concentration. As compared to melt pressed PEO–MMT nanocomposites, the amount of clay intercalation is higher in aqueous solution cast nanocomposites. At 20 wt % MMT dispersion in PEO matrix, the solution cast PEO–MMT nanocomposite almost changes into amorphous phase. The melt press compounded PEO–OMMT films show more intercalation as compared to the PEO–MMT nanocomposites prepared by same technique. In melt pressed nanocomposites, the PEO crystalline phase significantly reduces when clay concentration exceeds 3 wt %, which is evidenced by the decrease in relative intensity of PEO principal crystalline peaks. The effect of interactions between the functional group (ethylene oxide) of PEO and layered sheets of clay on both the main crystalline peaks of PEO was separately analyzed using their XRD parameters in relation to structural conformations of these nanocomposites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39898.     

Effect of electrospun fibers of polyhydroxybutyrate filled with different organoclays on morphology,biodegradation, and thermal stability of poly(ε‐caprolattone)

The properties of nanocomposites of poly(ε‐caprolattone) (PCL) were studied, the pristine PCL was implemented with the introduction of electrospun fibers of polyhydroxybutyrate (PHB), containing a cationic (Cloisite) or an anionic (Perkalite) clay. These multicomponent composites containing a very low amount of clay confined in fibers are different from usual nanocomposite materials containing clay dispersed in the polymer matrix, which are produced by solvent casting or melt extrusion. To analyze the influence of the different fillers on the final composite, a preliminary study on PHB cast films and fibers prepared from the same solution was carried out, and then a thorough analysis was accomplished of the behavior of these particular nanocomposites PCL/PHB fibers/clay to elucidate the effects of the filled electrospun fibers on the PCL matrix. The structure and morphology of the samples were characterized by wide‐angle X‐ray diffraction and small angle X‐ray scattering; differential scanning calorimetry and thermogravimetric analysis were used to understand the influence of the fillers on the thermal behavior and stability; mechanical properties were evaluated and biodegradation studies were carried out. The PHB electrospun fibers and the fractured surface of the final composites were examined by scanning electron microscopy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42342.     

Phosphonium‐based layered silicate—Poly(ethylene terephthalate) nanocomposites: Stability,thermal and mechanical properties

PET‐clay nanocomposites were prepared using alkyl quaternary ammonium and phosphonium modified clays by melt‐mixing at 280°C using a micro twin screw extruder. The latter clays were prepared by synthesizing phosphonium surfactants using a simple one‐step method followed by a cation exchange reaction. The onset temperature of decomposition (T_onset) for phosphonium clays (>300°C) was found to be significantly higher than that of ammonium clays (around 240°C). The clay modified with a lower concentration (0.8 meq) of phosphonium surfactant showed a higher T_onset as compared to the clay modified with a higher concentration (1.5 meq) of surfactants. Nanocomposites prepared with octadecyltriphenyl phosphonium (C18P) modified clay showed a higher extent of polymer intercalation as compared with benzyltriphenylphosphonium (BTP) and dodecyltriphenylphosphonium (C12P) modified clays. The nanocomposites prepared with ammonium clays showed a significant decrease in the molecular weight of PET during processing due to thermal degradation of ammonium surfactants. This resulted in a substantial decrease in the mechanical properties. The molecular weight of PET was not considerably reduced during processing upon addition of phosphonium clay. The nanocomposites prepared using phosphonium clays showed an improvement in thermal properties as compared with ammonium clay‐based nanocomposites. T_onset increased significantly in the phosphonium clay‐based nanocomposites and was higher for nanocomposites which contained clay modified with lower amount of surfactant. The tensile strength decreased slightly; however, the modulus showed a significant improvement upon addition of phosphonium clays, as compared with PET. Elongation at break decreased sharply with clay. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polypropylene‐organoclay nanocomposite: Preparation,microstructure, and mechanical properties

A series of polypropylene (PP) nanocomposites containing 2, 4, and 6 wt % of an organophilic montmorillonite clay was prepared via direct melt mixing in the presence of maleic anhydride grafted polypropylene (PP‐g‐MAH) as compatibilizing agent. Microstructure characterization was performed by X‐ray diffraction analysis. Nanocomposites exhibited a 15 and 22% enhancement in tensile modulus and impact strength, respectively. The heat deflection temperature of PP nanocomposites was 36°C greater than for pure PP. Thermal and mechanical properties of nanocomposites were compared to properties of traditional PP‐talc and PP‐glass fiber composites. The results showed that the properties of nanocomposites improved compared to ordinary polypropylene composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical,thermal, barrier,and rheological properties of poly(ether‐block‐amide) elastomer/organoclay nanocomposite prepared by melt blending

Polyether block amide (PEBA) elastomer‐organoclay nanocomposites were prepared by a melt mixing technique. The X‐ray diffraction and transmission electron microscope analysis indicated that the nanocomposite formed a partially exfoliated nanostructure in which the organoclay was dispersed uniformly throughout the matrix at the nanometer scale. The effect of organoclay on the melting temperature (T_m), glass transition temperature (T_g), crystallization temperature (T_c), and heat of fusion (ΔH_m) of the PEBA was determined by differential scanning calorimetry. Enhanced mechanical properties of the nanocomposites were observed from tensile and dynamic mechanical analysis. Thermal gravimetric analysis showed that the clay nanoparticles caused an increase in the thermal stability of the PEBA. Measurement of oxygen permeability and the degree of swelling in ASTM #3 oil indicated that the gas barrier properties and solvent resistance were greatly improved by the clay nanoparticles. Melt rheological studies revealed that the nanocomposites exhibited strong shear thinning behavior and a percolated network of the clay particles was formed. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Crystallization kinetics of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/clay nanocomposites

The preparation and properties of nanocomposites, consisting of a poly(3‐Hydroxybutyrate‐co‐3‐hydroxyvalerate) and an organophilic clay are described. The effect of organophilic clay on the crystallization behavior of (PHBV) was studied. A differential scanning calorimeter (DSC) was used to monitor the energy of the crystallization process from the melt. During the crystallization process from the melt, the organophilic clay led to an increase in crystallization temperature (T_c) of PHBV compared with that for plain PHBV. During isothermal crystallization, dependence of the relative degree of crystallization on time was described by the Avrami equation. The addition of organophilic clay caused an increase in the overall crystallization rate of PHBV, but did not influence the mechanism of nucleation, and growth of the PHBV crystals and the increase caused by a small quantity of clay is move effective than that large one. The equilibrium melting temperature of PHBV was determined as 186°C. Analysis of kinetic data according to nucleation theories showed that the increase in crystallization rate of PHBV in the composite is due to the decrease in surface energy of the extremity surface. The mechanical test shows that the tensile strength of hybrid increased to 35.6 MPa, which is about 32% higher than that of the original PHBV with the incorporation of 3 wt % clay, and the tensile modulus was also increased. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 655–661, 2004     

Gasoline permeation behavior and mechanical properties of polyamide 6/nanoclay,polyamide 6/PE‐g‐maleic anhydride blend,and polyamide 6/PE‐g‐maleic anhydride/clay nanocomposite

In this article, polyamide 6 (PA6)/clay nanocomposites, PA6/polyethylene grafted maleic anhydride (PE‐g‐MA) blends, and PA6/PE‐g‐MA/clay nanocomposites were prepared and their gasoline permeation behavior and some mechanical properties were investigated. In PA6/clay nanocomposites, cloisite 30B was used as nanoparticles, with weight percentages of 1, 3, and 5. The blends of PA6/PE‐g‐MA were prepared with PE‐g‐MA weight percents of 10, 20, and 30. All samples were prepared via melt mixing technique using a twin screw extruder. The results showed that the lowest gasoline permeation occurred when using 3 wt % of nanoclay in PA6/clay nanocomposites, and 10 wt % of PE‐g‐MA in PA6/PE‐g‐MA blends. Therefore, a sample of PA6/PE‐g‐MA/clay nanocomposite containing 3 wt % of nanoclay and 10 wt % of PE‐g‐MA was prepared and its gasoline permeation behavior was investigated. The results showed that the permeation amount of PA6/PE‐g‐MA/nanoclay was 0.41 g m^?2 day^?1, while this value was 0.46 g m^?2 day^?1 for both of PA6/3wt % clay nanocomposite and PA6/10 wt % PE‐g‐MA blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40150.     

Preparation and thermal analysis of cotton–clay nanocomposites

Nanocomposites were produced from cotton with montmorillonite clay used as the nanofiller material. Three exfoliation and intercalation methods with different solvents and clay pretreatment techniques were tested for the production of these organic–inorganic hybrids. The method that resulted in superior clay–cotton nanocomposites used a clay pretreatment with 4‐methylmorpholine‐N‐oxide as the cotton solvent. The nanocomposites showed significant improvements in the thermal properties in comparison with unbleached cotton and cotton processed under the conditions for nanocomposite preparation. The degradation temperature of the nanocomposites increased by 45°C, and the char yields for some compositions were twice those of unbleached cotton. The crystalline melt of the materials decreased by 15°C. Future research will include the development of textiles based on these cotton–clay materials and testing for flame‐retardant properties and product strength. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2125–2131, 2004     

Thermal and mechanical properties of melt processed intercalated poly(methyl methacrylate)–organoclay nanocomposites over a wide range of filler loading

BACKGROUND: Poly(methyl methacrylate) (PMMA)–organoclay nanocomposites with octadecylammonium ion‐modified montmorillonite, prepared via melt processing, over a wide range of filler loading (2–16 wt%) were investigated in detail. These hybrids were characterized for their dispersion structure, and thermal and mechanical properties, such as tensile modulus (E), break stress (σ_brk), percent break strain (ε_brk) and ductility (J), using wide‐angle X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and tensile and impact tests. RESULTS: Intercalated nanocomposites were formed even in the presence of 16 wt% clay (high loading) in PMMA matrix. PMMA intercalated into the galleries of the organically modified clay, with a change in d‐spacing in the range 11–16 Å. TGA results showed improved thermal stability of the nanocomposites. The glass transition temperature (T_g) of the nanocomposites, from DSC measurements, was 2–3 °C higher than that of PMMA. The ultimate tensile strength and impact strength decreased with increasing clay fraction. Tensile modulus for the nanocomposites increased by a significant amount (113%) at the highest level of clay fraction (16 wt%) studied. CONCLUSION: We show for the first time the formation of intercalated PMMA nanocomposites with alkylammonium‐modified clays at high clay loadings (>15 wt%). Tensile modulus increases linearly with clay fraction, and the enhancement in modulus is significant. A linear correlation between tensile strength and strain‐at‐break is shown. Thermal properties are not affected appreciably. Organoclay can be dispersed well even at high clay fractions to form nanocomposites with superior bulk properties of practical interest. Copyright © 2007 Society of Chemical Industry     

Preparation and characterization of biodegradable poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)/silica nanocomposites

Biodegradable poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) [P(3HB‐co‐4HB)]/silica nanocomposites were prepared by melt compounding. The effects of silica on the morphology, crystallization, thermal stability, mechanical properties, and biodegradability of P(3HB‐co‐4HB) were investigated. The nanoparticles showed a fine and homogeneous dispersion in the P(3HB‐co‐4HB) matrix for silica contents below 5 wt%, whereas some aggregates were detected with further increasing silica content. The addition of silica enhanced the crystallization of P(3HB‐co‐4HB) in the nanocomposites due to the heterogeneous nucleation effect of silica. However, the crystal structure of P(3HB‐co‐4HB) was not modified in the presence of silica. The thermal stability of P(3HB‐co‐4HB) was enhanced by the incorporation of silica. Silica was an effective reinforcing agent for P(3HB‐co‐4HB), and the modulus and tensile strength of the nanocomposites increased, whereas the elongation at break decreased with increasing silica loading. The exciting aspect of this work was that the rate of enzymatic degradation of P(3HB‐co‐4HB) was enhanced significantly after nanocomposites preparation. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Influence of screw speed on the mechanical and rheological properties of poly(ethylene‐co‐vinyl acetate)—organomodified montmorillonite nanocomposites

Poly(ethylene‐co‐vinyl acetate) (EVA) and organophilic montmorillonite clay nanocomposites were manufactured in a co‐rotating twin‐screw extruder using screw speeds ranging between 200 and 800 rpm. The morphology and thermal‐mechanical and rheological properties were studied to establish processing–morphology–property relationships. Particularly for samples produced under higher screw speed ranges, X‐ray diffraction and transmission electron microscopy revealed a tendency of increased exfoliated clay. Although the mechanical properties improved by the presence of clay, they were not altered by the screw speed. The rheological behavior in the solid and melt states were evaluated and showed that the storage modulus of neat EVA subjected to higher screw speed undergoes more pronounced decrease in the storage modulus than the nanocomposites, suggesting that the clay minimizes the effect of the screw speed. This minimization effect could be explained in the light of the assessment of relaxation times that showed stronger physical interactions with the nanocomposites in the molten state. POLYM. COMPOS., 36:854–860, 2015. © 2014 Society of Plastics Engineers     

The influence of 4HB content on the properties of poly(3‐hydroxylbutyrate‐co‐4‐hydroxylbutyrate) based on melt molded sheets

A series of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)s[P(3HB‐co‐4HB)s] sheets with the 4HB contents from about 9 to 34 mol % were prepared via melt molding. Their crystallinity, crystalline structures, thermal and mechanical properties were characterized by differential scanning calorimetry, X‐ray diffraction, thermogravimetric analysis, dynamic mechanical analysis, and tensile test. It was found that the melt temperatures (T_m), glass transition temperatures (T_g), and storage modulus (E′) of all the [P(3HB‐co‐4HB)s] copolymers investigated decreased continuously with increasing the amount of the 4HB; the yield stress and breaking stress nearly decreased with the increase of the 4HB contents while the elongation at the yield and break points increased; and the thermal stability of the P(3HB‐co‐4HB)s improved with increasing 4HB contents. The results suggest that the mechanical properties and crystal lattice parameters of the melt molded sheets are somewhat different from those of the solution cast films. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of clay platelet dispersion as affected by the manufacturing techniques on thermal and mechanical properties of PMMA‐clay nanocomposites

In this work, the properties of Poly(methyl methacrylate) (PMMA)‐clay nanocomposites prepared by three different manufacturing techniques viz., solution mixing, melt mixing, and in‐situ bulk polymerization in presence of clay were studied. Morphological analysis revealed that the extent of intercalation and dispersion of the nanoclay were relatively higher in the in‐situ polymerized nanocomposites than those of solution and melt blended nanocomposites. Differential Scanning Calorimetric study indicated maximum increment in T_g of the PMMA in the in‐situ polymerized PMMA‐clay nanocomposites. Thermo gravimetric analysis showed improved thermal stability of PMMA in all the nanocomposites and the maximum improvement was for in‐situ polymerized nanocomposites. The storage moduli of all the nanocomposites were higher than the pure PMMA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polyurethane/clay nanocomposites with improved helium gas barrier and mechanical properties: Direct versus master‐batch melt mixing route

Thermoplastic polyurethane (TPU)/clay nanocomposite films were produced by incorporation of organo‐modified montmorillonite clay (Cloisite 30B) in TPU matrix by two different melt‐mixing routes (direct and master‐batch‐based mixing), followed by compression molding. In master‐batch mixing where the master‐batch was prepared by mixing of clay and TPU in a solvent, better dispersion of clay‐layers was observed in comparison to the nanocomposites produced by direct mixing. As a consequence, superior mechanical and gas barrier properties were obtained by master‐batch mixing route. The master‐batch processing resulted in 284 and 236% increase in tearing strength and tearing energy, respectively, with 5 wt % clay‐loading. Interestingly, in case of master‐batch mixing, the tensile strength, stiffness as well as breaking extension increased simultaneously up to 3 wt % clay‐loading. The helium gas permeability reduced by about 39 and 31% for the TPU/clay nanocomposites produced by mater‐batch and direct mixing routes, respectively, at 3 wt % loading of clay. Finally, the gas permeability results have been compared using three different gas permeability models and a good correlation was observed at lower volume fraction of clay. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46422.     

Polystyrene–organoclay nanocomposites prepared by melt intercalation,in situ,and masterbatch methods

In this study, polystyrene (PS)/montmorillonite nanocomposites were prepared by melt intercalation, in situ polymerization, and masterbatch methods. In the masterbatch method, as the first step, a high clay content composite of PS–organoclay (masterbatch) was prepared by in situ polymerization, and then the prepared masterbatch was diluted to desired compositions with commercial PS in a twin‐screw extruder. The structure and mechanical properties of the nanocomposites were examined. X‐ray diffraction (XRD) analysis showed that the d‐spacing of the in situ formed nanocomposites increased from 32.9 Å for the organoclay powder to 36.3 and 36.8 Å respectively in nanocomposites containing 0.73 and 1.6 wt% organoclay, indicating intercalation. However, the d‐spacing of the other prepared materials remained nearly unchanged when compared with pure organoclay powder. Thus, at these low clay contents, in situ formed nanocomposites showed the best improvement in mechanical properties including tensile, impact strength, and Young's modulus. In situ polymerization method did not prove to be efficient at high clay loadings in terms of intercalation and mechanical properties. At high clay loadings, the effects of the three methods in promoting mechanical properties were not significantly different from each other. POLYM. COMPOS., 27:249–255, 2006. © 2006 Society of Plastics Engineers     

Biodegradable polyester layered silicate nanocomposites based on poly(ϵ‐caprolactone)

Nanocomposites based on biodegradable poly(?‐caprolactone) (PCL) and layered silicates (montmorillonite, MMT) were prepared either by melt interaction with PCL or by in situ ring‐opening polymerization of ?‐caprolactone as promoted by the so‐called coordination‐insertion mechanism. Both non‐modified clays (Na⁺ ‐MMT) and silicates modified by various alkylammonium cations were studied. Mechanical and thermal properties were examined by tensile testing and thermogravimetric analysis. Even at a filler content as low as 3 wt% of inorganic layered silicate, the PCL‐layered silicate nanocomposites exhibited improved mechanical properties (higher Young's modulus) and increased thermal stability as well as enhanced flame retardant characteristics as a result of a charring effect. It was shown that the formation of PCL‐based nanocomposites depended not only on the nature of the ammonium cation and related functionality but also on the selected synthetic route, melt intercalation vs. in situ intercalative polymerization. Interestingly enough, when the intercalative polymerization of ?‐caprolactone was carried out in the presence of MMT organo‐modified with ammonium cations bearing hydroxyl functions, nanocomposites with much improved mechanical properties were recovered. Those hybrid polyester layered silicate nanocomposites were characterized by a covalent bonding between the polyester chains and the clay organo‐surface as a result of the polymerization mechanism, which was actually initiated from the surface hydroxyl functions adequately activated by selected tin (II) or tin (IV) catalysts.     

Preparation and mechanical properties of clay/polystyrene‐block‐polybutadiene‐block‐polystyrene triblock copolymer (SBS) intercalated nanocomposites using organoclay containing stearic acid

Organoclays containing various amounts of stearic acid (SA) were synthesized, and clay/polystyrene‐block‐polybutadiene‐block‐polystyrene triblock copolymer (SBS) intercalated nanocomposites were prepared using organoclays containing SA by melt‐blending. Montmorillonite was the clay used, and both stearylamine and SA were used as surface modifiers. The amount of SA added was 0, 20, 50 and 100% of the cation‐exchange capacity (CEC). In this study, the effects of SA on the microstructure and mechanical properties of the clay/SBS nanocomposites were investigated. In clay/SBS with 100% CEC of SA, although no exfoliation of the clay occurred, the stacked clay layers were uniformly dispersed at the nanometer level (100–800 nm) without agglomeration. Clay/SBSs containing SA exhibited superior mechanical properties compared to clay/SBS without SA. It was found that SA effectively improved the clay dispersion in the SBS matrix and the mechanical properties of the clay/SBSs. Copyright © 2006 Society of Chemical Industry     

Thermal stability of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)/modified montmorillonite bio‐nanocomposites

Poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P34HB)/modified montmorillonite (EMMT) bio‐nanocomposites were prepared via melt intercalation method. The thermal stability of the bio‐nanocomposites was investigated. The results showed that the decomposition temperature (T _5%) of P34HB/EMMT bio‐nanocomposite reached 271.4°C, 39.9°C higher than that of pure P34HB. The remarkable thermal stability enhancement was presumably originated from the uniform dispersion of EMMT in the matrix and intercalated structures of P34HB/EMMT bio‐nanocomposites, which was related to the increased compatibility of EMMT and P34HB caused by the ester group in EMMT. TGA‐FTIR analysis on the thermal degradation procedures of the bio‐nanocomposites manifested that the introduction of EMMT did not alter the degradation mechanism of P34HB. However, the intercalated structures hindered the mobility of P34HB macromolecular and slowed down the decomposing process of P34HB. POLYM. COMPOS., 38:673–681, 2017. © 2015 Society of Plastics Engineers     

Preparation,crystallization, and properties of biodegradable poly(butylene adipate‐co‐terephthalate)/organomodified montmorillonite nanocomposites

Intercalated and exfoliated nanocomposites of biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and Cloisite 30B (C30B) were fabricated by a solution‐casting method to study the effects of the clay loading on the crystallization behavior, thermal stability, and dynamic mechanical properties of PBAT in PBAT/C30B nanocomposites. X‐ray diffraction and transmission electron microscopy results indicated the formation of exfoliated nanocomposites at low clay loadings (<5 wt %) and a mixture of exfoliated and intercalated nanocomposites with a clay content of 8 wt % throughout the PBAT matrix. Nonisothermal melt crystallization studies indicated that C30B enhanced the crystallization of PBAT, apparently because of a heterogeneous nucleation effect. Moreover, an attempt was made to quantitatively study the influence of the presence of C30B and its contents on the nucleation activity of PBAT in the PBAT/C30B nanocomposites. The thermal stability of PBAT decreased slightly in the nanocomposites. However, the storage modulus of PBAT apparently increased with the C30B loading increasing in the PBAT/C30B nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Nanocomposites of polypropylene impact copolymer and organoclays: role of compatibilizers

Nanocomposites of polypropylene impact copolymer and organoclays were prepared using different compatibilizers (polypropylene‐graft‐(maleic anhydride) (PPMA), polyethylene‐graft‐(maleic anhydride) (PEMA) and their mixture) and varying percentages of clay (3 and 6%) in an attempt to obtain balanced mechanical properties. The nanocomposites were prepared by melt compounding and test specimens were prepared by injection molding. Mechanical properties such as tensile, flexural and Izod impact strength are reported. The clay dispersion was investigated using wide‐angle X‐ray diffraction while the phase morphology was characterized using scanning electron microscopy. It is shown that the mechanical properties of the system with mixed PPMA and PEMA compatibilizers showed the best balance of mechanical properties among the nanocomposites explored. Copyright © 2006 Society of Chemical Industry