锦纶织物原位矿化染色新技术

应用Erionyl系列弱酸性染料,分别采用传统工艺和原位矿化工艺对锦纶织物进行染色加工。对比了采用不同染色工艺的耗水量、排放残液的化学需氧量(CODC)r、染品色牢度及各项物理性能指标,结果表明:与传统工艺相比,采用原位矿化工艺对锦纶织物进行染色加工,染色节水率高达80%;排放染色废水中CODCr显著降低;不同工艺的染色织物颜色深度和各项色牢度基本一致;采用原位矿化工艺染色的织物断裂强力及断裂伸长率略优于传统工艺。     

涤纶常压染色促染剂的制备及应用

以有机碱三乙醇胺为催化剂,邻苯二甲酸酐(简称苯酐)与自制阳离子改性剂WLS反应,制备苯酯助剂,并将其作为涤纶分散黑ECT染料常压染色的促染剂。通过系统研究,优化出苯酯合成工艺,并探讨苯酯助剂与N-正丁基邻苯二甲酰亚胺(简称亚胺)复配对分散黑ECT常压染色性能的影响。结果表明:苯酯与亚胺有很好的协同效应,二者质量比按2∶1复配时,可获得最佳染色效果。该复配促染剂应用于涤纶常压染色中,染色后织物先进行195℃焙烘2.5 min,再还原清洗,织物的染色深度K/S值和上染百分率较常压无助剂、同条件染色工艺显著提高,而且基本达到传统高温高压的染色效果。     

Using carbon black nanoparticles to dye the cationic‐modified cotton fabrics

Carbon black (CB) aqueous dispersion was prepared and used to dye the cationic‐modified cotton fabrics through exhaust dyeing process. The effects of CB concentration, CB nanoparticles size, dyeing bath pH, dyeing time and dyeing temperature were investigated. The color yields of dyed fabrics were evaluated on Kubelka‐Munk value K/S. The surface morphologies of cationic modified and nonmodified cotton fabrics were measured by video microscope. The fabrics presented 18.9 of the color yield with the dyeing conditions: the dyeing solution contained 2% o.w.f. CB and dyeing at 80°C for 30 min with pH 13 using a 50 : 1 liquor ratio. The images of the video microscope demonstrated a clear surface profile for the cationic‐modified cotton fabrics dyed with smaller CB particle size solutions. These results indicated that CB nanoparticles were suitable for dyeing the cotton fabrics. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Topping of naturally dyed wool fabrics with different natural dye sources

Wool fabrics can be dyed with synthetic dyes and even with natural dyes. To present a different aspect to the coloration of wool, the current study was focused on a topping process (ie, the dyeing of wool that was already dyed) with different natural dye sources. For this purpose, the fabrics that were already dyed with a natural dye source were once again dyed with two different natural dyes. In bottom dyeing (bottoming), fabrics were dyed with hops (Humulus lupulus L.) in the presence of different mordanting agents. Then the dyed, washed and dried samples were once again dyed (topping) with two different natural dye sources. For topping, powdered madder and acorn were tested in direct dyeing of wool samples. Finally, the colour changes were analysed with the use of a spectrophotometer. The study demonstrates that such a process (ie, bottoming with hops in the presence of different mordanting agents and then topping with madder or acorn) can be a way of obtaining different shades and colours with sufficient/good fastness values by natural dyeing.     

Dyeing of cotton and jute with tea as a natural dye

Cotton and jute fabrics were dyed with an aqueous extract of tea, containing tannins as the main colorant species. The dyeing was carried out with and without metal salts as mordants, using three different dyeing methods: pre-mordanting, meta-mordanting and post-mordanting. The resulting wash and light fastnesses of the dyed fabrics were good to excellent. The colour of the fabrics was investigated on computer colour matching system in terms of K/S , and CIELAB colour-difference values. Deep shades ( K/S = 3.9) were obtained for jute in acidic media, while cotton fabrics could be dyed in medium depths ( K/S = 2.0) under identical conditions of dyeing.     

竹/棉混纺织物活性染料染色使用代用碱固色的工艺探讨

通过代用碱TF-221和常规纯碱对活性染料浸染固色的对比实验,测定了碱剂在染色浴固着反应中pH值的动态变化值。通过染色K/S值、各项色牢度、上染速率的对比实验,讨论了代用碱TF-221在活性染料染色中代替纯碱作为固色剂的作用效果,并测定两种工艺染色后织物的强力变化,找到合适的固色工艺。实践证明:代用碱TF-221完全可以代替纯碱用于活性染料染色对竹/棉混纺织物染色时的固色,其固着浴pH值稳定范围符合活性染料的染色特征,可以获得与使用纯碱相当或高于的K/S值和染色牢度,且上色缓慢,起到匀染作用;染色后织物的强力无明显下降。     

槐米染色棉织物工艺及其抗紫外性能研究

为实现槐米染料的工业化应用及提高棉织物的功能性,分析了使用壳聚糖、Al3+、Fe2+媒染剂预媒染色法对棉织物染色效果的影响,重点研究了铝预媒染方法染色温度、染色时间、pH值等工艺参数对染色棉织物K/S值的影响,并测试了槐米染色棉织物的抗紫外性能。结果表明:直接使用槐米染色的效果较差;壳聚糖媒染对上染效果影响不大,使用铝、铁媒染剂,可得到不同颜色的棉织物;铝媒染剂染色棉织物为鲜艳的黄色,为较好的媒染方法;铝预媒染染色方法染色优化条件为:温度为80℃,染色时间120分钟,染浴pH值为6.8;铝预媒染染色棉织物具有较好的抗紫外性能。     

Reactive dyeing of silk using commercial acid dyes based on a three‐component Mannich‐type reaction

Acid dyes are employed for commercially dyeing silk, which results in ionic bonds between the silk fibroin and the dye. This generally leads to low wet fastness properties for dyed silk fabrics. In this work, three commercial acid dyes with aromatic primary amine structures were selected to dye silk using a Mannich‐type reaction, resulting in improved wet fastness of dyed silk by forming covalent bonds between silk fibroin and dye. The Mannich‐type reactive dyeing was applied to silk fabrics at both 30 and 90°C in trials. Dyeing at 90°C can shorten the dyeing time compared with dyeing at 30°C, even although dye exhaustion and relative fixation at 90°C were a little lower. The dyeing process was optimised when the dyeing temperature was 90°C, dyebath pH 4, dye‐to‐formaldehyde ratio 1:30 and holding dyeing time 60 minutes. The results showed that the dye exhaustion on silk fabrics for the three aromatic primary amine‐containing acid dyes exceeded 94% and their relative fixation was over 80%. Their washing and rubbing fastness reached grade 4 or higher. Hence, the colour fastness properties of dyed silk fabrics using the Mannich‐type reactive dyeing method is superior to the conventional acid dyeing method using the same aromatic primary amine‐containing acid dyes. The Mannich‐type reactive dyeing for silk fabrics at 90°C can be developed into a novel and rapid reactive dyeing method, promising an effective dyeing process with excellent colour fastness.     

Pretreatment of cotton fabrics with polyamino carboxylic acids for salt‐free dyeing of cotton with reactive dyes

In this study, polyamino carboxylic acids have been used to improve the dyeability of cotton in a salt‐free reactive dyeing process. These polyamino carboxylic acids were prepared by partial carboxylation of polyvinylamine. Cotton fabric was pretreated with polyamino carboxylic acids and dyed with reactive dyes. The colour strengths of the dyed fabrics were evaluated by measuring the K/S values. The fastness properties (washing, rubbing and light fastness) of the dyed cotton fabrics were also measured. The pretreatment of cotton with polyamino carboxylic acids creates positive charges on the fabric surface. In this way, salt‐free reactive dyeing of cotton or dyeing with only a small amount of electrolyte is possible.     

Dyeing and finishing of lyocell union fabrics: an industrial study

Lyocell union fabrics, namely lyocell/silk and lyocell/polyester fabrics, were woven in different fabric constructions and dyed with reactive dyes, acid dyes and a disperse dye. The resulting dyed fabrics were given a resin finishing treatment and their wash fastness was measured. With appropriate dye selection and control of dyeing conditions, some bright solid shades and effective cross‐dyed shades were obtained. The dyed and finished fabrics had a smooth, lustrous handle, ideal for lightweight garments.     

One‐step dyeing of polyethylene terephthalate fabric,combining pretreatment and dyeing using alkali‐stable disperse dyes

In the conventional dyeing process, polyester and its blended fabrics are usually dyed in a weak acidic medium. In order to reduce cost and improve production efficiency, a new dyeing method – one‐step dyeing of polyethylene terephthalate fabrics, combining pretreatment and dyeing in alkali conditions – was investigated. The alkali‐stable disperse dyes Red 900, Red 902, Yellow BROB and Blue 825 were used to dye polyethylene terephthalate fabrics. The dyeing properties of polyethylene terephthalate fabrics in the case of one‐step dyeing at various pH values or sodium hydroxide concentrations were discussed in terms of colour yield, colour parameters and fastness. The performance of one‐step dyeing using alkali‐stable disperse dyes was excellent. The dyed fabric had good fastness. Wet processing could be combined and shortened. One‐step dyeing of polyethylene terephthalate fabrics could reduce the consumption of water and energy and improve production efficiency. One‐step dyeing of polyethylene terephthalate has potential application in cleaner textile production.     

锦/棉交织物活性染料一浴法染色工艺的研究

锦纶和棉的染色性能不同，所以锦/棉交织物的同色性染色工艺较为复杂。传统的染色方法是采用分散/活性，分散/直接，酸性/活性等两浴法染色。本文用活性染料对锦/棉织物进行一浴两步法染色。选择pH值4.5-5可以对锦纶染色，在碱性条件下对锦纶不上色或轻微上色的活性染料，首先在酸性条件下对锦纶纤维染色，然后调节pH值到碱性对棉纤维染色，得到了优异的同色性。     

An innovative approach to the preparation of coloured and multifunctional silk material with the natural extracts from chestnut shell and black rice bran

In order to reutilise the byproducts of foods and crops to benefit the environment and economise on resources, the natural extracts from chestnut shell and black rice bran were applied in the simultaneous dyeing and multifunctionalisation of silk fabrics. In this work, the influence of pH value on dyeing properties was studied. The effects of the ratio of chestnut shell and black rice bran extracts and the application of mordants (aluminium potassium sulphate and ferrous sulphate) on the dyeing performance as well as anti-ultraviolet and antioxidant properties of treated silk were also discussed. The results showed that deep-coloured silk fabrics can be obtained when dyed with the two natural extracts as the pH value of the dyebath approached 3. The ratio of the two natural extracts and the use of the mordants have significant effects on colour depth, colour hue, colour fastness, and the functionalities of dyed silk fabrics. Combination dyeing and mordanting are able to enrich the colour hues of dyed fabrics. The washing, rubbing, and light fastness of the dyed fabrics after mordanting can be rated higher than grade 4. Moreover, the silk after combination dyeing has good UV protection performance (UPF > 30) and antioxidant activity. In addition, the functionalities of treated fabrics showed excellent washing fastness. This study reveals that chestnut shell and black rice bran extracts are suitable as natural colourants and multifunctional finishing agents for the preparation of coloured and multifunctional silk materials.     

混纺交织制品染色存在的问题与染料商品开发

将纤维按染色性能分成ABCD四类，A类纤维是指能用酸性染料染成坚牢的深浓色的纤维，B类纤维是指能用阳离子染料染成坚牢的深浓色的纤维，C类纤维是指纤维素纤维用染料染成坚牢的深浓色的纤维，D类纤维是指能用分散染料染成坚牢的深浓色的纤维。综述了同类不同种纤维或不同类纤维混纺交织制品染色存在了问题，以及用于混纺交织制品染色用染料的开发情况。     

Electrostatic self‐assembly dyeing of cotton fabrics

A new approach to the dyeing of cotton fabrics using an electrostatic self‐assembly method was evaluated. Cotton fabrics were pretreated with 2,3‐epoxypropyltrimethylammonuium chloride and cationic charges were produced on the fabric surfaces. For the dyeing of cotton fabric, reactive and acid dyes were used. Oppositely charged anionic reactive/acid dyes and cationic poly(diallyldimethylammonium chloride) were alternately deposited on the surface of cationised cotton fabrics. Ten multilayer films of dye/poly(diallyldimethylammonium chloride) were deposited on the cotton fabric surfaces using a padder. The build‐up of the multilayer films and the level of colour strength (K/S) achieved are discussed. Samples of cotton fabrics were also dyed with the same dyes, but using the exhaust method, and both types of dyed samples were compared. The washing, rubbing and light fastness properties were evaluated for the dyed fabrics.     

Textile applications of photochromic dyes. Part 4: application of commercial photochromic dyes as disperse dyes to polyester by exhaust dyeing

A series of commercial photochromic dyes was applied to polyester fabric as disperse dyes. The photocoloration properties of the dyed fabrics were investigated by applying techniques previously established in our laboratories using an independent source of ultraviolet irradiation and traditional colour measurement instrumentation. The dyed fabrics showed reversible photochromism, developing pronounced colours from weak background colours on irradiation with ultraviolet light and returning to their original state when the ultraviolet light source was removed. However, the extent of photocoloration and the depth of background colour varied significantly with the particular dye used. The dyeing procedure was optimised by maximising the degree of photocoloration, expressed as the colour difference (ΔE₁) between the colour developed after ultraviolet exposure and background colour, while minimising the background colour, expressed as the colour difference (ΔE₂) between unexposed dyed and undyed fabrics. Optimum dyeing concentrations were determined. The colour development and fading properties, fatigue resistance and storage stability of the dyed fabrics were investigated.     

Application of rare earth as mordant for the dyeing of ramie fabrics with natural dyes

Selecting appropriate metallic compounds as mordants is essential for dyeing with natural dyes. This paper presents the application of rare earth compounds as mordant for the dyeing of ramie fabrics with four kinds of natural dyes. The influences of pre-mordanting, simultaneous mordanting, and post-mordanting on the dyeing effect were explored. The post-mordanting was proved to give rise to the highest dye uptake. The effects of dyeing conditions including dyeing temperature and time, dyeing bath pH and the concentration of rare earth on the dye uptake were investigated systematically. The fabrics dyed with natural dyes in presence of rare earth as mordant exhibited high color shade stability in the baths with pH varying from being acidic to neutral and alkaline. Employing rare earth as mordant apparently raised the color fastness to washing, rubbing and light of the ramie fabrics dyed with the natural extracts. In comparison with the commonly used metallic salts, using rare earth chlorides as mordants can greatly reduce the ionic concentration employed in natural dyeing. This study proved that rare earth would be a kind or promising environmentally friendly mordant in natural dyeing.     

Effect of enzyme treatment and dyeing on the mechanical properties of linen

In this paper, different concentrations of cellulase enzyme were used for treating linen fabrics. The pretreated linen fabrics were dyed using a bifunctional reactive dye at various concentrations. The effect of enzyme treatment, together with the dyeing process on the low‐stress mechanical properties of the linen fabric, was then investigated. The low‐stress mechanical properties were assessed quantitatively, including the tensile, shearing, bending, compression and surface properties of the enzyme‐treated and dyed linen fabrics. The results revealed that the enzyme treatment with subsequent dyeing could alter these properties to a greater extent, depending predominantly on the concentration of enzyme used.     

Dyeing natural fibres in supercritical carbon dioxide using a nonionic surfactant reverse micellar system

A reverse micellar system in supercritical carbon dioxide has been developed as a dyeing medium. Water-soluble dyes such as reactive dyes and acid dyes could be sufficiently solubilised in the interior of a specially constituted reverse micelle. Protein fabrics, silk and wool, were satisfactorily dyed even in deep shades with conventional acid dyes without any special pretreatment. Cotton cellulose fabric was also dyed with conventional reactive dyes when the electrostatic force of repulsion between dye and cotton was eliminated. Compared to previously proposed supercritical dyeing methods, dyeing of fabrics with this system could be performed at low temperatures and pressures in a short time.     

玫瑰红色素对羊毛和蚕丝的媒染性能

以FeSO4和ZnSO4·7H2O为媒染剂,采用玫瑰红提取液对羊毛和蚕丝进行染色,探讨了媒染温度、时间、媒染剂用量、玫瑰红提取液用量对媒染性能的影响,以及染色织物的牢度。结果表明,媒染剂FeSO4和ZnSO4·7H2O用量为2g／L、提取液用量为10mL、羊毛和蚕丝织物均为2g时,染色织物具有较深的色泽和良好的色牢度。