Thermomechanical characterization of thermoset urethane shape‐memory polymer foams

The shape‐memory polymer performance of urethane foams compressed under a variety of conditions was characterized. The foams were water‐blown thermosets with a closed‐cell structure and ranged in density from about 0.25 to 0.75 g/cm³. Compressive deformations were carried out over a range of strain levels, temperatures, and lateral constraints. Recovery stresses measured between fixed platens were as high as 4 MPa. Recovery strains, measured against loads up to 0.13 MPa, demonstrated the effects of various parameters. The results suggest that compression near the foam glass‐transition temperature provided optimal performance. Foams with densities of about 0.5 g/cc and compressed 50% provided a useful balance (time, strain, and load) in the recovery performance. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and thermal properties of polyurethane–polysiloxane crosslinked polymer networks

Polysiloxane–polyurethane crosslinked polymer networks (PSI–PU) were synthesized in solution by polymerization of oligosiloxanes containing γ‐hydroxy propyl groups with polymethane polyphenyl polyisocyanate. Polyether‐based polyurethane and polyester‐based polyurethane were also prepared by a “one‐shot” method. Their thermal properties were studied by thermogravimetric analysis. It was observed that the thermal stability of PSI–PU was better than that of polyether‐based polyurethane and polyester‐based polyurethane, and an inert atmosphere had no effect on decomposition of polyurethanes below 350°C. It was found that polyurethane–polysiloxane crosslinked polymer networks decomposed slower in oxygen than in nitrogen in the temperature range of 350–550°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 310–315, 2003     

Synthesis and characterization of interpenetrating polymer networks from polyurethane and poly(ethylene glycol) diacrylate

Interpenetrating polymer networks (IPNs) combining polyurethane (PU) and poly(ethylene glycol) diacrylate (PEGDA) networks were prepared with simultaneous polymerization. PU was synthesized from biocompatible and biodegradable poly(ε-caprolactone) diol, and the hydroxyl group of poly(ethylene glycol) was substituted with a crosslinkable acrylate group. The effects of the PU/PEGDA compositions and the crosslink density of PU and PEGDA on the thermal properties, swelling ratio, surface energy, mechanical properties, and morphologies were investigated. The mechanical properties of PEGDA networks were improved by the presence of PU networks, particularly in the 75% PU/25% PEGDA IPNs. All PU/PEGDA IPNs showed a microphase-separated structure with cocontinuous morphology, as observed by atomic force microscopy, which was in agreement with the results of swelling ratio and dynamic mechanical thermal analysis measurements. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and coating characteristics of novel calcium‐containing poly(urethane ethers)

Calcium salt of mono(hydroxypentyl)phthalate [Ca(HPP)₂] was synthesized by the reaction of 1,5‐pentanediol, phthalic anhydride, and calcium acetate. Calcium‐containing poly(urethane ethers) (PUEs) were synthesized by the reaction of hexamethylene diisocyanate (HMDI) or toluylene 2,4‐diisocyanate (TDI) with a mixture of Ca(HPP)₂ and poly(ethylene glycol) (PEG₃₀₀ or PEG₄₀₀) with di‐n‐butyltin dilaurate as a catalyst. We synthesized a series of calcium‐containing PUEs with different compositions by taking the molar ratio of Ca(HPP)₂ : PEG₃₀₀ or PEG₄₀₀ : diisocyanate (HMDI or TDI) as 2 : 2 : 4, 3 : 1 : 4, and 1 : 3 : 4 to study the coating properties of the PUEs. Blank PUEs without a calcium‐containing ionic diol were also prepared by the reaction of PEG₃₀₀ or PEG₄₀₀ with HMDI or TDI. The PUEs were well characterized by fourier transform infrared spectroscopy, ¹HNMR, ^?13C‐NMR, solid‐state cross‐polarity/magic‐angle spinning ¹³C‐NMR, viscosity, solubility, and X‐ray diffraction studies. The thermal properties of the polymers were also studied with thermogravimetric analysis and differential scanning calorimetry. The PUEs were applied as a top coat on acrylic‐coated leather, and their physicomechanical properties were also studied. The coating properties of PUEs, including tensile strength, elongation at break, tear strength, water vapor permeability, flexing endurance, cold crack resistance, abrasion resistance, color fastness, and adhesive strength, were better than the standard values. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 710–721, 2004     

Synthesis and properties of waterborne poly(urethane urea)s containing polydimethylsiloxane

To obtain flexible waterborne poly(urethane urea) (WBPU) coatings with functionalities such as shape recovery and water resistance, we synthesized a series of WBPUs by a prepolymer mixing process from hexamethylene diisocyanate, polyol, 2,2‐bis(hydroxymethyl) propionic acid, ethylenediamine, and triethylamine with polyol blends [hydroxyl‐terminated polydimethylsiloxane (PDMS) with a number‐average molecular weight of ≈ 550 and poly(tetramethylene oxide) glycol (PTMG) with a number‐average molecular weight of 650] of different molar ratios. The effects of the PDMS content in PDMS/PTMG on the dynamic thermal and mechanical properties, hardness, tensile properties, water resistance (water absorption, contact angle, and surface energy), and shape‐memory properties of WBPU films were investigated. As the molar percentage of PDMS in WBPUs increased, the storage modulus, tensile strength and modulus, elongation at break, hardness, and shape‐retention rate (30–15%) decreased; however, the water resistance and shape‐recovery rate (80–90%) increased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and properties of poly(urethane acrylate) films for ultraviolet‐curable coatings

Four different UV‐curable poly(urethane acrylate)s were prepared through the reaction of two diisocyanates [i.e., toluene‐2,4‐diisocyanate (TDI) and isophorone diisocyanate (IPDI)] and two polyols [i.e., polycaprolactone triol (PCLT) and polycaprolactone diol (PCLD)], and they were characterized with Fourier transform infrared spectroscopy. The mechanical properties, thermal properties, and water sorption of the cured poly(urethane acrylate)s were also investigated with respect to the chemical structures of the polyols and diisocyanates. In comparison with linear PCLD–TDI and PCLD–IPDI, crosslinked PCLT–TDI and PCLT–IPDI with trifunctional PCLT showed relatively high thermal decomposition temperatures. The hardness and modulus of the UV‐cured poly(urethane acrylate) films, which were measured by a nanoindentation technique, were in the following increasing order: PCLD–IPDI ～ PCLD–TDI < PCLT–IPDI ～ PCLT–TDI. The pencil hardness was 3H for PCLT–IPDI and PCLT–TDI and HB for PCLD–IPDI and PCLD–TDI. Two urethane acrylates prepared from the trifunctional polyol showed better acid and alkali resistances than those made from the bifunctional polyol. These mechanical properties and chemical resistances may have been strongly dependent on the chain flexibility of the molecules and crosslinking density. Regardless of the functionality in the polyol, the change in the yellowness index showed a lower value in the poly(urethane acrylate) coating containing the aliphatic diisocyanate IPDI in comparison with the corresponding poly(urethane acrylate) with the aromatic diisocyanate TDI. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation,property characterization and UV‐converting application of poly(conjugated azomethine‐urethane)/hydroxyl polyacrylate resin

A functional polyurethane coating with ultraviolet (UV) rays converting ability of changing higher energy UV rays into lower ones was prepared from poly(conjugated azomethine‐urethane) (CAUP) reacting with hydroxyl polyacrylate resin (HPAR). As an oligomeric isocyanate, CAUP was prepared in a reaction of toluene‐2,4‐diisocyanate with N,N′‐bis(4‐hydroxyl‐3‐methoxybenzylidene)‐o, m or p‐diaminobenzene that was synthesized from vanillin and o‐phenylenediamine or m‐phenylenediamine or p‐phenylenediamine. Fourier transform infrared spectroscopy, ¹H‐NMR, UV–vis, and fluorescence spectra were used to characterize those synthesized products and HPAR/CAUP films. UV‐converting abilities of HPAR/CAUP films had been demonstrated by natural exposure to ageing and the fluorescence emission spectra of HPAR/CAUP films and CAUP solutions. Red‐shift phenomena in the fluorescence emission spectra were due to molecule aggregations and stacks caused by intramolecular and intermolecular interactions such as hydrogen bonding effects. Dynamic mechanical thermal analysis and thermogravimetric analysis techniques were employed to study their mechanical and thermal properties of HPAR/CAUP films. The films exhibited excellent mechanical properties and owned high glass transition temperatures over 97.0°C, and their maximum thermal degradation temperatures were about 176.0°C. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Interpenetrating polymer networks of poly(butyl methacrylate) and poly(α‐terpineol‐co‐styrene): Synthesis and characterization

Simultaneous interpenetrating polymer networks (IPNs) based on poly(butyl methacrylate) and poly(α‐terpineol‐co‐styrene) were synthesized with azobisisobutyronitrile (AIBN) as the initiator and divinyl benzene as the crosslinking agent in xylene under an inert nitrogen atmosphere. Fourier transform infrared spectra provided structural evidence for the IPNs, indicating characteristic frequencies of ester groups of butyl methacrylate at 1723 cm^?1 and alcoholic groups of α‐terpineol at 3436 cm^?1. Scanning electron microscopy revealed threadlike network structures. Properties such as percentage swelling and average molecular weight between crosslinks were direct functions of the copolymer and initiator (AIBN) concentrations and inverse functions of the monomer (butyl methacrylate) and crosslinking agent (divinyl benzene) concentrations. Differential scanning calorimetry showed an IPN glass‐transition temperature at 80.2°C. The thermal decompositions of the IPNs were established with the help of thermogravimetric analysis. The value of the activation energy, calculated from thermogravimetric analysis with the Coats and Redfern equation, was 23 kJ/mol. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 343–352, 2006     

Thermal,mechanical, and shape‐memory properties of nanorubber‐toughened,epoxy‐based shape‐memory nanocomposites

Epoxy‐based shape‐memory polymers (ESMPs) are a type of the most promising engineering smart polymers. However, their inherent brittleness limits their applications. Existing modification approaches are either based on complicated chemical reactions or done at the cost of the thermal properties of the ESMPs. In this study, a simple approach was used to fabricate ESMPs with the aim of improving their overall properties by introducing crosslinked carboxylic nitrile–butadiene nanorubber (CNBNR) into the ESMP network. The results show that the toughness of the CNBNR–ESMP nanocomposites greatly improved at both room temperature and the glass‐transition temperature (T_g) over that of the pure ESMP. Meanwhile, the increase in the toughness did not negatively affect other macroscopic properties. The CNBNR–ESMP nanocomposites presented improved thermal properties with a T_g in a stable range around 100 °C, enhanced thermal stabilities, and superior shape‐memory performance in terms of the shape‐fixing ratio, shape‐recovery ratio, shape‐recovery time, and repeatability of shape‐memory cycles. The combined property improvements and the simplicity of the manufacturing process demonstrated that the CNBNR–ESMP nanocomposites are desirable candidates for large‐scale applications in the engineering field as smart structural materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45780.     

Thermo‐responsive polyurethane hydrogels based on poly(ethylene glycol) and poly(caprolactone): Physico‐chemical and mechanical properties

In this work, we present the synthesis and characterization of chemically crosslinked polyurethanes (PU) composed of poly(ethylene glycol) (PEG) and poly(caprolactone) diol (PCL‐diol), as hydrophilic and hydrophobic segments respectively, poly(caprolactone) triol (PCL‐triol), to induce hydrolysable crosslinks, and hexamethylene diisocyanate (HDI). The syntheses were performed at 45 °C, resulting in polyurethanes with different PEG/PCL‐diol/PCL‐triol mass fractions. All the PUs are able to crystallize and their thermal properties depend on the global composition. The water uptake capacities of the PU increase as the PEG amount increases. The water into hydrogels is present in different environments, as bounded, bulk and free water. The PU hydrogels are thermo‐responsive, presenting a negative dependence of the water uptake with the temperature for PEG rich networks, which gradually changes to a positive behavior as the amount of poly(caprolactone) (PCL) segments increases. However, the water uptake capacity changes continuously without an abrupt transition. Scanning electron microscopy (SEM) analyses of the hydrogel morphology after lyophilization revealed a porous structure. Mechanical compression tests revealed that the hydrogels present good resilience and low recovery hysteresis when they are subject to cycles of compression–decompression. In addition, the mechanical properties of the hydrogels varies with the composition and crosslinking density, and therefore with the water uptake capacity. The PU properties can be tuned to fit for different applications, such as biomedical applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43573.     

Thermosetting polyurethanes with water‐swollen and shape memory properties

A series of shape memory polyurethanes (SPU) with different component ratio of PEG, MDI, BDO, and crosslinker DEA were synthesized by stepwise polymerization in DMF. WAXD, SAXS, DMTA, and DTA were used to study the microphase structure of SPU. No obvious phase‐separation and crystalline evidence of the PEG soft segment and hard segment were obtained in this work. The water‐swollen ratio increases with both the increasing molecular weight of PEG soft segment and the decreasing density of the chemical crossbonding. All the samples show good thermally stimulated shape memory properties. When the molar ratio of soft segment to hard segment is close, the shape recovery time reduces along with the increasing density of the chemical crossbonding. When the densities of the chemical crossbonding are similar, the shape recovery time reduces with the increasing molecular weight of the PEG soft segment. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1504–1512, 2002; DOI 10.1002/app.10357     

Siloxane‐based segmented poly(urethane‐urea) elastomer: Synthesis and characterization

A series of segmented poly(urethane‐urea) block copolymers were synthesized with varying proportions of polydimethylsiloxane diols in combination with polytetramethylene ether glycol (PTMG) using 4,4'‐methylenediphenyl diisocyanate followed by chain extension with a (50:50 mol %) mixture of 4,4'‐methylene‐bis(3‐chloro‐2,6‐diethylaniline) (M‐CDEA) and 1,4‐butanediol (BD). The molecular structures of polydimethylsiloxane urethane‐ureas were characterized by ATR‐FTIR and ¹H‐NMR spectroscopic techniques. Distribution of siloxane domain and its influence on surface roughness were investigated by scanning electron microscopy (SEM) and atomic forced microscopy (AFM), respectively. The mechanical and thermal properties of the elastomers were studied by thermogravimetric analysis, dynamical mechanical thermal analysis, and tensile measurement. The results showed that by incorporation of polydimethylsiloxane diol and M‐CDEA chain extender in polyurethane formulation, some improvements in thermal stability, fire resistance and surface hydrophilicity were achieved. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1743–1751, 2013     

Effects of wide‐range γ‐irradiation doses on the structures and properties of 4,4′‐dicyclohexyl methane diisocyanate based poly(carbonate urethane)s

For medical applications, 4,4′‐dicyclohexyl methane diisocyanate (HMDI)‐based poly(carbonate urethane)s were synthesized from HMDI and 1,4‐butanediol as hard segments and poly(carbonate diol) (number‐average molecular weight = 2000 g/mol) as soft segments. The effects of wide‐range γ irradiation on the samples were examined through a series of analytical techniques. Scanning electron microscopy revealed that γ irradiation etched and roughened the surfaces of the irradiated samples. The gel content and crosslinking density measurements confirmed that crosslinking occurred along with degradation at all of the investigated irradiation doses and the degree of both crosslinking and degradation increased with increasing irradiation dose. Fourier transform infrared spectroscopy demonstrated that chain scission in the γ‐irradiated samples occurred at the carbonate and urethane bonds. The decreasing molecular weight and tensile strength indicated that the degradation increased with the γ‐irradiation dose. Differential scanning calorimetry and dynamic mechanical thermal analysis indicated that γ irradiation had no significant effect on the phase‐separation structures. There was a slight reduction in the contact angle. An evaluation of the cytotoxicity demonstrated the nontoxicity of the nonirradiated and irradiated polyurethanes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41049.     

Synthesis and characterization of polyurethane/poly(vinylidene chloride) interpenetrating polymer networks

A series of polyurethane (PU)/poly(vinylidene chloride) (PVDC) interpenetrating polymer networks (IPNs) were synthesized through variations in the amounts of the prepolyurethane and vinylidene chloride monomer via sequential polymerization (80/20, 60/40, 50/50, 40/60, 30/70, and 20/80 PU/PVDC). The physicomechanical and optical properties of the IPNs were investigated. Thermogravimetric analysis (TGA) studies of the IPNs were performed to establish their thermal stability. TGA thermograms showed that the thermal degradation of the IPNs proceeded in three steps. Microcrystalline parameters, such as the crystal size and lattice disorder, of the PU/PVDC IPNs were estimated with wide‐angle X‐ray scattering. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1375–1381, 2007     

Synthesis,characterization, thermal stability,and compatibility properties of poly(vinyl p‐nitrobenzal acetal)‐g‐polyglycidylazides

A series of energetic polymers, poly(vinyl p‐nitrobenzal acetal)‐g‐polyglycidylazides (PVPNB‐g‐GAPs), are obtained via cross‐linking reactions of poly(vinyl p‐nitrobenzal acetal) (PVPNB) with four different molecular weights polyglycidylazides (GAPs) using toluene diisocyanate as cross‐linking agent. The structures of the energetic polymers are characterized by ultraviolet visible spectra (UV‐Vis), attenuated total reflectance‐Fourier transform‐infrared spectroscopy (ATR‐FT‐IR), ¹H nuclear magnetic resonance spectrometry (¹H NMR), and ¹³C nuclear magnetic resonance spectrometry (¹³C NMR). Differential scanning calorimetry (DSC) is applied to evaluate the glass‐transition temperature of the polymers. DSC traces illustrate that PVPNB‐g?2^#GAP, PVPNB‐g?3^#GAP, and PVPNB‐g?4^#GAP have two distinct glass‐transition temperatures, whereas PVPNB‐g?1^#GAP has one. Thermogravimetric analysis (TGA) and differential thermal analysis (DTA) are used to evaluate the thermal decomposition behavior of the four polymers and their compatibility with the main energetic components of TNT‐based melt‐cast explosives, such as cyclotetramethylene tetranitramine (HMX), cyclotrimethylene‐trinitramine (RDX), triaminotrinitrobenzene (TATB), and 2,4,6‐trinitrotoluene (TNT). The DTA and TGA curves obtained indicate that the polymers have excellent resistance to thermal decomposition up to 200°C. PVPNB‐g?4^#GAP also exhibits good compatibility and could be safely used with TNT, HMX, and TATB but not with RDX. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42126.     

Improved mechanical properties of shape‐memory polyurethane block copolymers through the control of the soft‐segment arrangement

High‐performance shape‐memory polyurethane block copolymers, prepared with two types of poly(tetramethylene glycol) (PTMG) used as soft segments, were investigated for their mechanical properties. Copolymers with a random or block soft‐segment arrangement had higher stresses at break and elongations at break than those with only one kind of PTMG. Random copolymers with fewer interchain interactions showed higher elongation than block copolymers. All the copolymers had shape‐recovery ratios higher than 80%. In dynamic mechanical testing, the glass‐transition behavior clearly depended on the soft‐segment arrangement: random copolymers had only one glass‐transition peak, whereas block copolymers showed two separate glass‐transition peaks. Overall, the control of the soft‐segment arrangement plays a vital role in the development of high‐performance shape‐memory polyurethane. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2410–2415, 2004     

Biobased blends of poly(propylene carbonate) and poly(hydroxybutyrate‐co‐hydroxyvalerate): Fabrication and characterization

Poly(propylene carbonate) (PPC), a CO₂‐based bioplastic and poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) were melt blended followed by injection molding. Fourier transform infrared spectroscopy detected an interaction between the macromolecules from the reduction in the OH peak and a shift in the C?O peak. The onset degradation temperature of the polymer blends was improved by 5% and 19% in comparison to PHBV and PPC, respectively. Blending PPC with PHBV reduced the melting and crystallization temperatures and crystallinity of the latter as observed through differential scanning calorimetry. The amorphous nature of PPC affected the thermal properties of PHBV by hindering the spherulitic growth and diluting the crystalline region. Scanning electron micrographs presented a uniform dispersion and morphology of the blends, which lead to balanced mechanical properties. Incorporating PHBV, a stiff semi‐crystalline polymer improved the dimensional stability of PPC by restricting the motion of its polymer chains. © 2016 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44420.     

Synthesis and characterization of poly(urethane-sulfone)s networks

ABSTRACT

New poly(urethane-sulfone)s networks were prepared by the [3 + 2] dipolar cycloaddition of azidomethyl polyethersulfone to urethane-bismaleimides based on various polyols different by their structure and molecular weight. The chemical structure of these polymers was confirmed by the Fourier transform infrared and nuclear magnetic resonance spectroscopy. The new polymers were characterized using thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analysis, as well as by stress-strain and water contact angle measurements.     

Morphology,thermal and mechanical properties of glass fiber‐reinforced crosslinkable poly(arylene ether nitrile)

Crosslinkable poly(arylene ether nitrile)/glass fiber (PEN/GF) composites with high thermal stabilities and mechanical properties were prepared by a economically and environmentally viable method of melt extrusion and injection molding. The feasibility of using PEN/GF composites was investigated by evaluating its morphological, rheological, thermal, and mechanical properties. The morphology shows a good dispersion and strong interfacial interaction between PEN and GF. Thermal studies reveal that the thermal stabilities of PEN/GF are improved significantly with increase of GF content. Mechanical investigation manifested that GFs have strengthening effect (increase in flexural, tensile, and impact strength) on the mechanical performance of PEN composites. Most importantly, crosslinking reaction of PEN/GF composites can further improve their mechanical performances, because a couple of GFs are agglomerated by thermal motion and strong interfacial adhesion and the local agglomeration does not break the global uniform distribution. This work shows that both the enhancement of GF content and the crosslinking reaction of PEN/GF composites are two key factors influencing the thermal and mechanical properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and properties of self‐crosslinkable polyurethane–urea with silsesquioxane formation

Based on the typical two‐step polyurethane–urea synthesis, a new series of self‐crosslinkable polyurethane (PU)–urea formulations, consisting of poly(tetramethylene oxide) and 4,4′‐diphenyl methane diisocyanate, and extended by ethylenediamine (EDA)/aminoethylaminopropyltrimethyoxysilane (AEAPS), were prepared. FTIR, ESCA, WAXD, DSC, and mechanical properties of samples were recorded. The results show that the self‐crosslinkable polyurethane–urea could be crosslinked by hydrolysis of the trimethyloxysiloxane group to form the silsesquioxane structure. These structures represent a kind of nanosize, cagelike, chemical crosslink site as well as filler, which affect the properties of PU. The morphology, varied with different ratios of EDA/AEAPS, was also discussed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 190–195, 2004