Morphology and rheological behavior of maltene–polymer blends. I. Effect of partial hydrogenation of poly(styrene‐block‐butadiene‐block‐styrene‐block)‐type copolymers

Because of the importance of the maltene–polymer interaction for the better performance of polymer‐modified asphalts, this article reports the effects of the molecular characteristics of two commercial poly(styrene‐block‐butadiene‐block‐styrene‐block) (SBS) polymers and their partially hydrogenated derivatives [poly{styrene‐block[(butadiene)_1?x–(ethylene‐co‐butylene)_x]‐block‐styrene‐block} (SBEBS)] on the morphology and rheological behavior of maltene–polymer blends (MPBs) with polymer concentrations of 3 and 10% (w/w). Each SBEBS and its parent SBS had the same molecular weight and polystyrene block size, but they differed from each other in the composition of the elastomeric block, which exhibited the semicrystalline characteristics of SBEBS. Maltenes were obtained from Ac‐20 asphalt (Pemex, Salamanca, Mexico), and the blends were prepared by a hot‐mixing procedure. Fluorescence microscopy images indicated that all the blends were heterogeneous, with polymer‐rich and maltene‐rich phases. The rheological behavior of the blends was determined from oscillatory shear flow data. An analysis of the storage modulus, loss modulus, complex modulus, and phase angle as a function of the oscillatory frequency at various temperatures allowed us to conclude that the maltenes behaved as pseudohomogeneous viscoelastic materials that could dissipate stress without presenting structural changes; moreover, all the MPBs were more viscoelastic than the neat maltenes, and this depended on both the characteristics and amount of the polymer. The MPBs prepared with SBEBS were more viscoelastic and possessed higher elasticity than those prepared with SBS. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Compatibilization efficiency of styrene‐butadiene block copolymers as a function of their block number

Effect of block number in linear styrene‐butadiene (SB) block copolymers (BCs) on their compatibilization efficiency in blending polystyrene (PS) with polybutadiene (PB) was studied. Di‐, tri‐, or pentablocks of SB copolymers as well as their combinations were blended with the mentioned homopolymers; supramolecular structure determined by small angle X‐ray scattering method (SAXS), morphology using scanning electron microscopy (SEM) combined with image analysis (IA), and stress transfer characteristics of the blends were chosen as criteria of compatibilization efficiency of the copolymers used. It was proved that the addition of SB BCs led to remarkably finer phase structure and substantially higher toughness of PS/PB blends. Triblock copolymer showed to be the compatibilizer with higher efficiency than diblock, pentablock, and the di/triblock copolymer mixture. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and micromechanical deformation behavior of styrene–butadiene block copolymers. III. Binary blends of asymmetric star block copolymer with general‐purpose polystyrene

The correlation between morphology, mechanical properties, and micromechanical deformation behavior of the blends consisting of an asymmetric styrene/butadiene star block copolymer (ST2‐S74, total styrene volume content Φ_PS = 0.74) and general‐purpose polystyrene (GPPS) was investigated using transmission electron microscopy and uniaxial tensile testing. Addition of 20 wt % of GPPS to the block copolymer resulted in a drastic reduction in strain at break, indicating the existence of critical PS lamella thickness D_c. Above D_c lamellar block copolymers displayed a transition from ductile to brittle behavior, substantiating the mechanism of thin layer yielding proposed for lamellar star block copolymers. The blends showed a variety of deformation structures ranging from classical crazelike zones to those with internal shearlike components. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1208–1218, 2004     

Morphology and micromechanical deformation behavior of styrene–butadiene block copolymers. IV. Structure–property correlation in binary block copolymer blends

The structure–property correlation in blends consisting of styrene/butadiene block copolymers forming alternating polystyrene (PS) and polybutadiene (PB) lamellae, and PS domains in rubbery matrix was investigated by different microscopic techniques (transmission electron microscopy, scanning force microscopy, and scanning electron microscopy), uniaxial tensile testing, and dynamic mechanical analysis. Unlike the pure lamellar block copolymer, the blends showed predominantly disordered wormlike morphology formed by the intermolecular mixing. These structures allowed a precise control of stiffness/toughness ratio of the blends over a wide range. The blends showed a gradual transition from predominantly viscoplastic to elastomeric behavior with increasing triblock copolymer content. The results demonstrated that the binary block copolymer blends provide the unique possibility of tailoring mechanical properties on the basis of nanostructured polymeric materials. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1219–1230, 2004     

Effect of molecular structure of styrene–butadiene block copolymers on morphology,rheological properties,and impact strength of polystyrene/polyethylene blends

The effect of molecular structure of six model styrene–butadiene (SB) block copolymers with various number of blocks and two lengths of styrene blocks on morphology, rheological properties, and impact strength of polystyrene (PS)/high‐density polyethylene (PE) blends was studied. It was found that location of SB copolymers in the blends is determined by the length of styrene blocks. The length of styrene blocks has similar effects on impact strength and linear viscoelastic properties of the blends. On the other hand, the correlation was not found between the effects of a number of blocks on impact strength and linear viscoelastic properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2303–2309, 2003     

Toughness of two pure block copolymer blends in high molecular weight polystyrene

Blends of two commercial pure block copolymers, Phillips KRO-1 and KRO-3 Resins, in high molecular weight PS were prepared by solvent casting techniques to produce composite spherical particles with two different morphologies in a majority phase of the high molecular weight PS. One type of particle had the typical KRO-1 Resin morphology of randomly wavy and often interconnected PB rods in a topologically continuous block copolymer phase of PS, while the other type of particle made of KRO-3 Resin was in the form of concentric shells of alternating layers of PB and PS block copolymer phases. Both blends were found to result in only a marginal improvement of the toughness of homo PS even for particle volume fractions as high as 0.22. This inadequate performance in the case of the KRO-1 Resin blends results from the relatively large stiffness of the KRO-1 particles, while in the case of the KRO-3 Resin blend, it results from too small an average particle size, even though the particle stiffness in the latter case is low.     

The effect of the architecture and concentration of styrene–butadiene compatibilizers on the morphology of polystyrene/low‐density polyethylene blends

The effect of styrene–butadiene block copolymers (SB) with varying number of blocks and length of styrene blocks on the morphology, rheology, and impact strength of 4/1 polystyrene/low‐density polyethylene (PS/LDPE) blends was studied. The scanning and transmission electron microscopy and X‐ray scattering were used for determination of the size of LDPE particles and the localization and structure of SB copolymers in blends. It is shown that the dependence of the LDPE particle size on the amount of added SB and localization of SB copolymers in blends is predominantly controlled by the length of their styrene blocks. It follows from thermodynamic considerations that the reason is the difference in composition asymmetry between SB with short and long styrene blocks. Coalescence of particles of SB having short styrene blocks at the surface of LDPE droplets and movement of SB with long styrene blocks to the PS–LDPE interface were observed during annealing of PS/LDPE/SB blends. Pronounced migration of SB copolymer during annealing shows that their localizations in blends in steady state on long steady mixing and at thermodynamic equilibrium are different. The values of tensile impact strength of PS/LDPE/SB blends correlate well with the size of LDPE particles and the amount of SB at the interface. Viscosity of PS/LDPE/SB depends on molecular structure of SB copolymers by a manner different from that of tensile impact strength. The results of this study and literature data lead to the conclusion that the compatibilization efficiency of SB copolymers for a certain polystyrene‐polyolefin pair is a function of not only molecular parameters of SB but also of the polystyrene/polyolefin ratio, the amount of SB in a blend, and mixing and processing conditions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2803–2816, 2006     

Effect of a styrene–butadiene copolymer on the phase structure and impact strength of polyethylene/high‐impact polystyrene blends

The effect of a styrene–butadiene block copolymer on the phase structure and impact strength of high‐density and low‐density polyethylene/high‐impact polystyrene blends with various compositions was studied. For both the blends, the type of the phase structure was not affected by addition of a styrene–butadiene compatibilizer. The localization and structure of the compatibilizer in the blends were dependent on their composition. Addition of the compatibilizer improved impact strength of the blends in the whole concentration range. The improvement was the largest for blends with a low amount of the minor phase. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 570–580, 2001     

Effect of the molecular structure of ethene–propene and styrene–butadiene copolymers on their compatibilization efficiency in low‐density polyethylene/polystyrene blends

The effect of the molecular structure of styrene–butadiene (SB) block copolymers and ethene–propene (EPM) random copolymers on the morphology and tensile impact strength of low‐density polyethylene (LDPE)/polystyrene (PS) (75/25) blends has been studied. The molecular characteristics of SB block copolymers markedly influence their distribution in LDPE/PS blends. In all cases, an SB copolymer is present not only at the interface but also in the bulk phases; this depends on its molecular structure. In blends compatibilized with diblock copolymers, compartmentalized PS particles can also be observed. The highest toughness values have been achieved for blends compatibilized with triblock SB copolymers. A study of the compatibilization efficiency of SB copolymers with the same number of blocks has shown that copolymers with shorter PS blocks are more efficient. A comparison of the obtained results with previous results indicates that the compatibilization efficiency of a copolymer strongly depends both on the blend composition and on the properties of the components. The compatibilization efficiency of an EPM/SB mixture is markedly affected by the rheological properties of the copolymers. The addition of an EPM/SB mixture containing EPM with a higher viscosity leads to a higher improvement or at least the same improvement in the tensile impact strength of a compatibilized blend as the same amount of neat SB. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Relating microhardness to morphology in styrene/butadiene block copolymer/polystyrene blends

The microhardness behaviour of binary blends comprising a styrene/butadiene star block copolymer and polystyrene homopolymer (hPS) over a wide composition range is investigated. In particular, the interrelation between the morphology, tensile properties (such as yield stress σ_Y and the Young's modulus, E) and the microhardness H is explored. As in the case of microphase separated block copolymers and binary block copolymer blends, as reported in preceding publications, a clear deviation in the microhardness behaviour from the additivity law is observed. The lamellar block copolymer system is compared with the nanostructure of semicrystalline polymers having a lamellar morphology. A dependence of H upon PS lamellar thickness is found. For the samples with lamellar morphology the hardness value was found to correlate with the mechanical parameters obtained by uni-axial tensile testing according to: H/σ_Y∼2.2 and E/H∼22.     

Compatibilization of polypropylene/polystyrene blends with poly(styrene-b-butadiene-b-styrene) block copolymer

The compatibilizing effect of the triblock copolymer poly(styrene-b-butadiene-b-styrene) (SBS) on the morphology and mechanical properties of immiscible polypropylene/polystyrene (PP/PS) blends were studied. Blends with three different weight ratios of PP and PS were prepared and three different concentrations of SBS were used for investigations of its compatibilizing effects. Scanning electron microscopy (SEM) showed that SBS reduced the diameter of the PS-dispersed particles as well as improved the adhesion between the matrix and the dispersed phase. Transmission electron microscopy (TEM) revealed that in the PP matrix dispersed particles were complex “honeycomblike” aggregates of PS particles enveloped and joined together with the SBS compatibilizer. Wide-angle X-ray diffraction (WAXD) analysis showed that the degree of crystallinity of PP/PS/SBS slightly exceeded the values given by the addition rule. At the same time, addition of SBS to pure PP and to PP/PS blends changed the orientation parameters A₁₁₀ and C significantly, indicating an obvious SBS influence on the crystallization process in the PP matrix. SBS interactions with PP and PS influenced the mechanical properties of the compatibilized PP/PS/SBS blends. Addition of SBS decreased the yield stress and the Young's modulus and improved the elongation at yield as well as the notched impact strength in comparison to the binary PP/PS blends. Some theoretical models for the determination of the Young's modulus of binary PP/PS blends were used for comparison with the experimental results. The experimental line was closest to the series model line. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 2625–2639, 1998     

Compatibilization efficiency of styrene–butadiene triblock copolymers in polystyrene–polypropylene blends with varying compositions

The compatibilization efficiency of two styrene‐butadiene‐styrene triblock copolymers with short (SB1) and long (SB2) styrene blocks was studied in polystyrene (PS)–polypropylene (PP) blends of composition 20, 50, and 80 wt % PS. The supramolecular structure of the blends was determined by small‐angle X‐ray scattering, and the morphology was studied with transmission electron microscopy and scanning electron microscopy. Structural changes in both the uncompatibilized and compatibilized blends were correlated with the values of tensile impact strength of these blends. Even though the compatibilization mechanisms were different in blends with SB1 and SB2, the addition of the block copolymers to the PS–PP 4/1 and PS–PP 1/4 blends led to similar structures and improved the mechanical properties in the same way. These block copolymers had a very slight effect on the impact strength in PS–PP 1/1 blends, exhibiting a nearly cocontinuous phase morphology. The strong migration of SB2 copolymers to the interface and of SB1 copolymers away from the interface were detected during the annealing of compatibilized PS–PP 4/1 blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2431–2441, 2004     

Compatibilization effects of styrenic/rubber block copolymers in polypropylene/polystyrene blends

Compatibilizing effects of styrene/rubber block copolymers poly(styrene‐b‐butadiene‐b‐styrene) (SBS), poly(styrene‐b‐ethylene‐co‐propylene) (SEP), and two types of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS), which differ in their molecular weights on morphology and selected mechanical properties of immiscible polypropylene/polystyrene (PP/PS) 70/30 blend were investigated. Three different concentrations of styrene/rubber block copolymers were used (2.5, 5, and 10 wt %). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the phase morphology of blends. The SEM analysis revealed that the size of the dispersed particles decreases as the content of the compatibilizer increases. Reduction of the dispersed particles sizes of blends compatibilized with SEP, SBS, and low‐molecular weight SEBS agrees well with the theoretical predictions based on interaction energy densities determined by the binary interaction model of Paul and Barlow. The SEM analysis confirmed improved interfacial adhesion between matrix and dispersed phase. The TEM micrographs showed that SBS, SEP, and low‐molecular weight SEBS enveloped and joined pure PS particles into complex dispersed aggregates. Bimodal particle size distribution was observed in the case of SEP and low‐molecular weight SEBS addition. Notched impact strength (a_k), elongation at yield (ε_y), and Young's modulus (E) were measured as a function of weight percent of different types of styrene/rubber block copolymers. The a_k and ε_y were improved whereas E gradually decreased with increasing amount of the compatibilizer. The a_k was improved significantly by the addition of SEP. It was found that the compatibilizing efficiency of block copolymer used is strongly dependent on the chemical structure of rubber block, molecular weight of block copolymer molecule, and its concentration. The SEP diblock copolymer proved to be a superior compatibilizer over SBS and SEBS triblock copolymers. Low‐molecular weight SEBS appeared to be a more efficient compatibilizer in PP/PS blend than high‐molecular weight SEBS. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 291–307, 1999     

Kinetics of phase separation of poly(styrene‐co‐methyl methacrylate) and poly(styrene‐co‐acrylonitrile) blends

The phase behavior and kinetics of phase separation for blends of the random copolymer poly(styrene‐co‐methyl methacrylate) (SMMA) and poly(styrene‐co‐acrylonitrile) (SAN) were studied by using small‐angle laser light scattering. The partially miscible SMMA/SAN blends undergo spinodal decomposition (SD) and subsequent domain coarsening when quenched inside the unstable region. For blends of SMMA and SAN, the early stages of the phase separation process could be observed, unlike a number of other blends where the earliest stages are not visible by light scattering. The process was described in terms of the Cahn–Hilliard linear theory. Subsequently, a coarsening process was detected and the time evolution of q_m at the beginning of the late stages of phase separation followed the relationship q_m∝t^?1/3, corresponding to an evaporation–condensation mechanism. Self‐similar growth of the phase‐separated structures at different timescales was observed for the late stage. Copyright © 2004 Society of Chemical Industry     

Compatibilization of poly(vinyl chloride)/polystyrene blends with epoxidized styrene-butadiene-styrene block copolymers

The effectiveness of epoxidized styrene-butadiene-styrene (ESBS) block copolymer as a polymeric compatibilizer for the incompatible polystyrene/poly(vinyl chloride) (PS/PVC) blend was investigated. ESBS at two epoxidation levels (34 and 49 mol% oxirane units) was used and the study covered mainly compositions with up to 30 wt% PS content in the ternary blends. The results support the view that ESBS can serve as a compatibilizer at these levels of epoxidation and when added in amounts in excess of 5 wt%. Ternary blends may also have good elongation properties due to the thermoplastic elastomer character of ESBS.     

Improving the aging resistance of styrene‐butadiene‐styrene tri‐block copolymer and application in polymer‐modified asphalt

Thermal oxidation process of styrene‐butadiene‐styrene (SBS) copolymer was studied by using a variety of analytical and spectroscopic methods including thermal analysis, dynamic mechanical analysis and FTIR spectroscopy. The experimental results indicate that the thermal oxidation process of SBS is a free radical self‐catalyzed reaction containing four steps (initiation, growth, transfer, and termination of the chain) with both crosslinking and scission and the latter is confirmed to be the main process. The antioxidants 1010 as scavenger of free radicals and 168 acting decomposition of hydroperoxides were used to improve the oxidation aging resistance of SBS copolymer. It has been found that synergic effect of 1010 and 168 may be the best in practice and 0.2 wt % 1010 + 0.4 wt % 168 can effectively prevent SBS from the thermal oxidation at certain temperature. Furthermore, the aging resistance of the SBS‐modified asphalt was improved by addition of complex antioxidants. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of a difunctional organolithium compound as initiator for the polymerization of styrene‐butadiene/isoprene‐styrene triblock copolymer

A difunctional organolithium compound was prepared by the addition of butyllithium (BuLi) to 1,4‐bis(4‐methyl‐1‐phenylethenyl)benzene (MPEB). The effects of the solvent, polar modifier (THF), butyl lithium structure, and reaction time on the formation of the difunctional organolithium compound were studied. Results showed that toluene as solvent was in favor of the addition reaction over cycohexane, in the absence of the polar modifier. However, cycohexane was a better option as solvent for the addition reaction, when polar modifier was employed. A small amount of polar modifier could efficiently accelerate the reaction rate and have no significant effect on the structure of the polydiene, which was initiated by the polar modifier containing organolithium compound. Results also showed that isobutyl lithium was more active in the addition reaction than n‐butyl lithium, because of inductive effect. The optimum molar ratio of THF/Li+ was determined as 4. The THF containing difunctional organolithium cyclohexane solution was sequentially used in the step‐wise polymerization of triblock thermoplastic copolymer SIBS. The so‐prepared SIBS shared the similar phase separation structure with SBS and exhibited excellent mechanic properties. As the content of the central polyisoprene block increases, the tensile strength of the copolymer is decreased, and the elongation at break is increased. The glass transition temperature T_g of the central block was correlated with its content as T_g = 0.33 × ?62.81, where × is the wt % of the central block, based on the triblock copolymer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1395–1402, 2006     

Phase behavior and molecular mobility in polyurethane/styrene–acrylonitrile blends

Differential scanning calorimetry (DSC), thermally stimulated depolarization currents (TSDC) techniques, dielectric relaxation spectroscopy (DRS), and dynamic mechanical thermal analysis (DMTA), covering together a wide range of temperatures and frequencies, were employed to investigate molecular mobility and microphase separation in blends of crosslinked polyurethane (PUR) and styrene–acrylonitrile (SAN) copolymer, prepared by reactive blending with polymer polyols. The results by each technique indicate that the degree of microphase separation of PUR into hard‐segment (HS) microdomains and soft‐segment (SS) microphase increases on addition of SAN. The various techniques were critically compared to each other, with respect to their characteristic time and length scales, on the basis of activation diagrams (Arrhenius plots). The results show that for the dynamic glass transition of the PUR SS microphase the characteristic time scales at the same temperature are similar for DMTA, DSC, and TSDC and shorter for DRS. In terms of fragility, the PUR/SAN blends are classified as fragile systems. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1071–1084, 2001     

Relationship between branch length and the compatibilizing effect of polypropylene‐g‐polystyrene graft copolymer on polypropylene/polystyrene blends

Three polypropylene‐g‐polystyrene (PP‐g‐PS) graft copolymers with the same branch density but different branch lengths were evaluated as compatibilizing agents for PP/PS blends. The morphological and rheological results revealed that the addition of PP‐g‐PS graft copolymers significantly reduced the PS particle size and enhanced the interfacial adhesion between PP and PS phases. Furthermore, it is verified that the branch length of PP‐g‐PS graft copolymer had opposite effects on its compatibilizing effect: on one hand, increasing the branch length could improve the compatibilizing effect of graft copolymer on PP/PS blends, demonstrated by the reduction of PS particle size and the enhancement of interfacial adhesion; on the other hand, increasing the branch length would increase the melt viscosity of PP‐g‐PS graft copolymer, which prevented it from migrating effectively to the interface of blend components. Additionally, the crystallization and melting behaviors of PP and PP/PS blends were compared. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40126.     

Poly(styrene‐block‐butadiene‐block‐styrene‐block‐butadiene) and poly(styrene‐block‐butadiene‐block‐methyl methacrylate) copolymers as compatibilizers in PPO–SAN blends. I. Morphology and fracture behavior

The toughness behavior of PPO–SAN blends with the modifier poly(styrene‐block‐butadiene) (SBSB) and with poly(styrene‐block‐butadiene‐block‐methyl methacrylate) copolymers (SBM) under impact loading conditions has been investigated. The observed morphology of blends compatibilized with SBM, in which the rubber phase discontinuously accumulated at the PPO–SAN interface, correlated with about 20 times higher energy dissipation up to maximum force and about seven times higher deformation capacity compared to pure PPO–SAN blends. In contrast, the fracture behavior of the SBSB‐modified blends was not as strongly dependent on the rubber content. It is especially noteworthy that although the SBM modification resulted in a strong increase in toughness of the PPO–SAN blends, no decrease in stiffness could be found with up to 15% rubber additions. The values of Young's moduli remained at the same high level of the nonmodified material. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2037–2045, 2000