Thermal and mechanical properties of tetra‐functional mesogenic type epoxy resin cured with aromatic amine

A novel tetra‐functional epoxy monomer with mesogenic groups was synthesized and characterized by ¹H‐NMR and FTIR. The synthesized epoxy monomer was cured with aromatic amine to improve the thermal property of epoxy/amine cured system. The glass transition temperature (T_g) and coefficient of thermal expansion (CTE) of the cured system were investigated by dynamic mechanical analysis and thermal mechanical analysis. The properties of the cured system were compared with the conventional bisphenol‐A type epoxy and mesogenic type epoxy system. The storage modulus of the tetra‐functional mesogenic epoxy cured systems showed the value of 0.96 GPa at 250 °C, and T_g‐less behavior was clearly observed. The cured system also showed a low CTE at temperatures above 150 °C without incorporation of inorganic components. These phenomena were achieved by suppression of the thermal motion of network chains by introduction of both mesogenic groups and branched structure to increase the cross linking density. The temperature dependency of the tensile property and thermal conductivity of the cured system was also investigated. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46181.     

Influence of partial cross‐linking degree on basic physical properties of RTM6 epoxy resin

Thermo‐physical and mechanical properties of partially and completely cross‐linked RTM6 epoxy resin samples in the glassy state have been investigated. A significant dependence of glass transition temperature, density, and modulus on the curing history and the curing degree is found. Density and modulus decrease with increasing curing degree and show a step‐like irregularity in the so called transition region, which is related to the transition from rubber to glassy state during cross‐linking and the starting of structural relaxation processes. The relationship between the thermo‐physical and mechanical properties, which is important for the development of new processing routes for fiber reinforced polymers, is addressed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4338–4346, 2013     

Structure,thermal, and mechanical properties of DDM‐hardened epoxy/benzoxazine hybrids: Effects of epoxy resin functionality and ETBN toughening

Bifunctional, trifunctional, and tetrafunctional epoxy (EP) resins were hardened with stoichiometric amount of 4,4′‐diaminodiphenyl methane in presence and absence of benzoxazine (BOX). The EP/BOX ratio of the hybrid systems was constant, viz. 50/50 wt %. For the bifunctional EP, the EP/BOX range covered the ratios 75/25 and 25/75 wt %, as well. Epoxy‐terminated liquid nitrile rubber (ETBN) was incorporated in 10 wt % in the systems with trifunctional and tetrafunctional EP, and in 10, 15, and 20 wt % in the EP/BOX with bifunctional EP to improve their toughness. Information on the structure and morphology of the hybrid systems was received from differential scanning calorimetric, dynamic‐mechanical thermal analysis, atomic force microscopic, and scanning electron microscopic studies. The flexural, fracture mechanical properties, thermal degradation, and fire resistance of the EP/BOX and EP/BOX/ETBN hybrids were determined. It was found that some homopolymerized BOX was built in the EP/BOX conetwork in form of nanoscale inclusions, whereas ETBN formed micron scaled droplets of sea‐island structure. Incorporation of BOX improved the charring and fire resistance, enhanced the flexural modulus and strength, reduced the glass transition (T_g), the fracture toughness, and energy. Additional modification with ETBN decreased the charring, fire resistance, flexural modulus and strength, as well as T_g, however, improved the fracture toughness and especially the fracture energy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Tetrafunctional epoxy as an all‐purpose modifier for homopolymerized bisphenol A diglycidyl ether

In some applications, homopolymerized epoxies, which offer better biocompatibility and lower water absorption than amine‐ and anhydride‐cured epoxy, are more preferable; however, using homopolymerized epoxy as matrix in composites still remains a challenge. Herein, homopolymerized bisphenol A diglycidyl ether curing systems with simultaneously improved tensile strength, impact strength, and glass transition temperature (T_g) were achieved by addition of small amounts of tetra‐functional epoxies (TFTEs) with different spacer lengths. Effects of spacer length in TFTE on thermal and mechanical properties were investigated. Results indicated that TFTE with the longest spacer length shows the best mechanical performance. In addition, effects of TFTE loading on thermal and mechanical properties were discussed. Compared with neat bisphenol A diglycidyl ether, addition of 5% tetraglycidyl‐1,10‐bis(triphenylmethane) decane leads to simultaneous improvements in tensile strength, impact strength, and T_g. Effects of thermal cycling on the mechanical properties were also reported. Results suggest that the modified homopolymerized epoxy shows good performances and could be used as matrix materials and possibly in some dental applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46431.     

Amino‐capped aniline trimer/epoxy resin intercrosslinked networks

An amino‐capped aniline trimer (ACAT) in emeraldine base form was reacted with an epoxy resin to produce intercrosslinked networks. The quinoid structure of the ACAT was able to crosslink on curing and, thus, led to a very high glass‐transition temperature of the cured resin. The epoxy resin cured with the ACAT showed superior thermal properties over the resins cured with p‐phenylenediamine and 4,4′‐diamino diphenylamine. These findings were based on differential scanning calorimetry, IR, dynamic mechanical analysis, and thermogravimetric analysis data. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 222–226, 2006     

Liquid crystalline epoxy resin modified cyanate ester/epoxy resin systems

Liquid crystalline epoxy resin (LCE) modify cyanate ester/epoxy resin blend systems were studied by scanning electron microscope, polarizing optical microscope, thermogravimetric analyzer, differential scanning calorimetry, thermal mechanical analysis, and rheometers. With the addition of LCE resin, the blends showed both an enhanced curing rate and increased glass transition temperature of cured samples. The phase structures of the blends changed from homogenous to liquid crystalline phase when the content of LCE was increased. At the same time, the mechanical properties were also improved and thermal expansion coefficients were lowed down. The thermal degradation temperatures showed little differences, while the residue char yields were slightly increased with the addition of LCE. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and properties of a novel phosphorous‐containing flame‐retardant hardener for epoxy resin

An aryl phosphinate dianhydride 1,4‐bis(phthalic anhydride‐4‐carbonyl)‐2‐(6‐oxido‐6H‐dibenz[c,e][1,2]‐oxaphosphorin‐6‐yl)‐phenylene ester (BPAODOPE) was synthesized and its structure was identified by FTIR and ¹H‐NMR. BPAODOPE was used as hardener and flame retardant for preparing halogen‐free flame‐retarded epoxy resins when coupled with another curing agent. Thermal stability, morphologies of char layer, flame resistance and mechanical properties of flame‐retarded epoxy resins were investigated by thermogravimetric analysis, SEM, limiting oxygen index (LOI), UL‐94 test, tensile, and charpy impact test. The results showed that the novel BPAODOPE had a better flame resistance, the flame resistance and char yield of flame‐retarded epoxy resins increased with an increase of phosphorus content, tensile strength and impact strength of samples gradually decreased with the addition of BPAODOPE. The flame‐retarded sample with phosphorus contents of 1.75% showed best combination properties, LOI value was 29.3, and the vertical burning test reached UL‐94 V‐0 level, tensile strength and impact strength were 30.78 MPa and 3.53 kJ/m², respectively. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Cure monitoring of epoxy films by heatable in situ FTIR analysis: correlation to composite parts

The curing mechanism of an epoxy film containing dicyandiamide (DICY) and an epoxy formulation based on diglycidyl ether of Bisphenol A (DGEBA) polymer was studied as a function of various temperature programs. The investigation was performed in situ, using a thin film of the epoxy mixture on a silicon wafer substrate in a heatable transmission tool of a FTIR spectrometer. Based on these model‐curing experiments, a major curing mechanism was proposed, taking into account the appearance, the decrease, and the development of characteristic bands at various temperatures. The conclusions of the model curing were correlated to FTIR measurements on a real, 50‐mm‐thick glass fiber reinforced component composite part from a technical process. It could be shown that characteristic bands that develop at curing temperatures above 150°C appear especially in the center of the thick sample. From the chemical or molecular point of view, this demonstrates the established technician's understanding that temperature control inside a large‐scale fiber composite of, for example, aircraft, wind‐turbine, automotive applications component is of major importance. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39832.     

Physical aging of partially crosslinked RTM6 epoxy resin

The aging behavior of partially and completely crosslinked RTM6 epoxy resin samples in the glassy state is investigated by thermophysical and mechanical analyses. Curing degree, glass transition temperature, density, and micromechanical modulus are investigated as function of aging period, initial curing degree or depth below the sample surface. A clear increase of density and modulus with aging period as well as an enhanced surface stiffness is detected for all curing degrees. Also, the aging period necessary to achieve the steady state modulus is independent from the curing degree. In contrast, the degree of physical aging induced modulus changes shows a significant dependence on the curing degree. A discontinuity is detected in the so‐called transition region, which is related to the transition from rubber to glassy state during crosslinking. This emphasizes the importance of curing history for physical aging processes and the high potential of partial curing for the development of new processing routes, in particular for production of samples with low sensitivity to physical aging. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41121.     

Thermal and mechanical properties of epoxy resin reinforced with modified iron oxide nanoparticles

Epoxy polymers, having good mechanical properties and thermal stability, are often used for engineering applications. Their properties can be further enhanced by the addition of iron oxide (Fe₃O₄) nanoparticles (NPs) as fillers to the resin. In this study, pristine Fe₃O₄ NPs were functionalized with polydopamine (PDA), (3-glycidoxypropyl)trimethoxysilane (GPTMS), and (3-aminopropyl)trimethoxysilane (APTES). X-ray diffraction and scanning electron microscopy (SEM) were used to study any changes in the crystal structure and size of the NPs while Fourier-Transform Infrared Spectroscopy (FTIR) and Thermogravimetric Analysis (TGA) were used to ensure the presence of functional groups on the surface. The mechanical properties of the Fe₃O₄-based nanocomposites generally improved except when reinforced with Fe₃O₄/PDA. The maximum improvement in tensile strength (∼34%) and fracture toughness (∼13%) were observed for pristine Fe₃O₄-based nanocomposites. Dynamic mechanical analysis (DMA) showed that the use of any of the treated NPs improved the material's initial storage modulus and had a substantial impact on its dissipation potential. Also, it was observed that the glass transition temperature measurements by DMA and differential scanning calorimetry were below that of pure epoxy. SEM of the cracked surfaces shows that the incorporation of any NPs leads to an enhancement in its thermal and mechanical properties.     

4,4′‐Bismaleimidodiphenyl methane modified novolak resin/titania nanocomposites: Preparation and properties

4,4′‐Bismaleimidodiphenyl methane modified novolak resin/titania nanocomposites were prepared by the sol–gel process of tetrabutyl titanate in the presence of 4,4′‐bismaleimidodiphenyl methane modified novolak resin prepolymers with acetyl acetone as a stabilizer. These nanocomposite materials were characterized by Fourier transform infrared analysis, dynamical mechanical analysis, thermogravimetric analysis, transmission electron microscopy, and field emission scanning electron microscopy. Nanometer titania particles were formed in the novolak resin matrix, and the average original particle size of the dispersed phase in the nanocomposites was less than 150 nm, but particle aggregates of larger size existed. The introduction of the titania inorganic phase with a nanoscale domain size did not improve the glass‐transition temperature of the nanocomposites but lowered the thermal resistance of the material because of the incomplete removal of acetyl acetone coordinated with tetrabutyl titanate, and it improved the modulus of the material at lower temperatures (<200°C) but lowered the modulus at higher temperatures (>250°C). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 52–57, 2006     

Flame‐retardant properties and mechanisms of epoxy thermosets modified with two phosphorus‐containing phenolic amines

Two phosphorus‐containing phenolic amines, a 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO)‐based derivative (DAP) by covalently bonding DOPO and imine (SB) obtained from the condensation of p‐phenylenediamine with salicylaldehyde, and its analog (AP) via the addition reaction between diethyl phosphite and SB, were used to prepare flame‐retardant epoxy resins. The burning behaviors and dynamic mechanical properties of epoxy thermosets were studied by limited oxygen index (LOI) measurement, UL‐94 test, and dynamic mechanical analysis. The flame‐retardant mechanisms of modified thermosets were investigated by thermogravimetric analysis, Py‐GC/MS, Fourier transform infrared, SEM, elemental analysis, and laser Raman spectroscopy. The results revealed that epoxy thermoset modified with DAP displayed the blowing‐out effect during UL‐94 test. With the incorporation of 10 wt % DAP, the modified thermoset showed an LOI value of 36.1% and V‐0 rating in UL‐94 test. The flame‐retardant mechanism was ascribed to the quenching and diluting effect in the gas phase and the formation of phosphorus‐rich char layers in the condensed phase. However, the thermoset modified with 10 wt % AP only showed an LOI value of 25.7% and no rating in UL‐94 test, which was possibly ascribed to the mismatching of charring process with gas emission process during combustion. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43953.     

Development of high Tg epoxy resin and mechanical properties of its fiber‐reinforced composites

A new epoxy resin with high glass transition temperature (T_g) (～ 180°C) and a viscosity low enough for infiltration into dry reinforcements at 40°C was developed for the vacuum‐assisted resin transfer molding process. To study the curing behavior and viscosity, several blends were formulated using multifunctional resin, aromatic hardener, and reactive diluents. Effects of these components on the viscosity and T_g were investigated by thermomechanical analysis, dynamic scanning calorimetry, and rheometer. Experimental results showed that a liquid aromatic hardener and multifunctional epoxy resin should be used to decrease the viscosity to <1 Pa·s at 40°C. Moreover, the addition of a proper reactive diluent decreased the viscosity and simultaneously minimized the deterioration of T_g. Mechanical properties of the composite produced with the optimized blend were evaluated at both room‐temperature and high‐temperature conditions. According to the results, the composite showed comparable mechanical properties with that of the current commercial resin. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and properties of nonionic polyol dispersion from terpinene‐maleic ester‐type epoxy resin

A nonionic epoxy‐based polyol (NTP) which can be used in place of the commonly used polyol dispersions to prepare two‐component waterborne polyurethanes was synthesized with terpinene‐maleic ester‐type epoxy resin (TME), polyethylene glycol (PEG), and trimethylopropane (TMP) in the presence of sulfuric acid as catalyst. The synthesis process was tracked with gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) by investigating the changes of molecular weight and glass transition temperature (T_g) of the product. FTIR was used to characterize the chemical structure of NTP. Major technical parameters of NTP were as follows: hydroxyl value 100 mg/g, hydroxyl group content 3.04%, T_g 4.03°C, and viscosity 150 mPa s (40% solid content). Effect of molecular weights and dosages of PEG on stability of NTP dispersion was examined by particle size analyses. It was found that stable dispersion was obtained when using PEG6000 as hydrophilic chain and its dosage ≥8% by the weight of TME. The average particle size of the prepared dispersion was about 200 nm from particles size and TEM analyses. The NTP dispersion showed characteristic of shear thinning, which indicated it was a pseudoplastic fluid. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Vinyl ester resin modified with silicone‐based additives: II. Flammability properties

Silicone‐based additives have been used as fire retardants for thermoplastics, presenting the advantages of improving processing and impact resistance of the polymers. In this work we used three different silicone‐based additives as modifiers of a thermoset based on a vinyl ester resin. The additives are fine powders made up of about 50 wt % ultra high molecular weight polydimethylsiloxane and 50 wt % silica. The differences between them are the functional groups inserted on the additives and the size and size distribution of the particles. The additives were dispersed in resin containing 35 wt % of styrene. For curing the mixture a conventional catalyst and initiator were used and the reaction was carried out in two ways, differing in the curing temperature, the post curing temperature, and the time, and in the addition of dimethylaniline (DMA) as a promoter of the polyaddition reaction. The samples were characterized by thermogravimetric analyses and swelling experiments. The fire retardances of the samples were evaluated by the determination of the flash‐ignition, self‐ignition, and pyrolysis temperatures (ASTM D1919–91a), and of the oxygen index (ASTM D‐2863–91). The results obtained showed that the silicone‐based additives and the methods used in the preparation of the modified resin influence the flash‐ignition, self‐ignition, and pyrolysis temperatures, but not the oxygen index. Samples cured by different methods present different network characteristics, which influence their thermal decomposition. The volatile species produced by thermal decomposition may be a combination of inert and active species. The network structure may influence only the inert fraction of the volatiles, not the combustibles. These volatile inert species (smoke‐black, water vapor, carbon dioxide, etc.) probably dilute the combustibles in the solid and in the gaseous phase, increasing the flash‐ignition temperature of the samples. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 644–649, 2006     

Synthesis,characterization, and properties of low viscosity tetra‐functional epoxy resin N,N,N′,N′‐ tetraglycidyl‐3,3′‐diethyl‐4,4′‐diaminodiphenylmethane

Tetra‐functional epoxy resin N,N,N′,N′‐tetraglycidyl‐3,3′‐diethyl‐4,4′‐diaminodiphenylmethane (TGDEDDM) was synthesized and characterized. The viscosity of TGDEDDM at 25°C was 7.2 Pa·s, much lower than that of N,N,N′,N′‐tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM). DSC analysis revealed that the reactivity of TGDEDDM with curing agent 4,4′‐diamino diphenylsulfone (DDS) was significantly lower than that of TGDDM. Owing to its lower viscosity and reactivity, TGDEDDM/DDS exhibited a much wider processing temperature window compared to TGDDM/DDS. Trifluoroborane ethylamine complex (BF₃‐MEA) was used to promote the curing of TGDEDDM/DDS to achieve a full cure, and the thermal and mechanical properties of the cured TGDEDDM were investigated and compared with those of the cured TGDDM. It transpired that, due to the introduction of ethyl groups, the heat resistance and flexural strength were reduced, while the modulus was enhanced. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40009.     

Synthesis and characterizations of a latent polyhedral oligomeric silsequioxane‐containing catalyst and its application in polybenzoxazine resin

In this article, a novel latent curing agent, octa(paratoluenesulfonic acid ammomium salt) (OPAAS) polyhedral oligomeric silsequioxane was synthesized and used in modifying the polybenzoxazine/2,2′‐(1,3‐phenylene)‐bis(4,5‐dihydro‐oxazoles) (PBO) (PBZ/PBO) resin. The liberated octa(aminophenyl) silsesquioxane and paratoluenesulfonic acid can catalyze the ring‐opening reaction of benzoxazine (BZ) resin. The initial curing temperature (T_i), peak curing temperature (T_p) and the Enthalpy of the curing temperature had significantly decreased with respect to pristine BZ/PBO resin. When the OPAAS amount was 3 wt %, the peak curing temperature decreased from 233.7 to 218.2°C. Also, PBZ/PBO/OPAAS composites exhibited better storage modulus than pure PBZ/PBO resin. Meanwhile, PBZ/PBO/OPAAS composites are more thermally stable than PBZ/PBO resin. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of various polyurethanes on the mechanical and structural properties of an epoxy resin

Polyurethanes (PURs) obtained from poly(ethylene glycol)s (PEGs) and polyoxypropylene diols (POPDs) of different molecular weights were used as modifiers of diglycidyl ether of bisphenol A. The impact strength, critical stress intensity factor, stress, and strain during three‐point bending were measured as functions of the PUR type and content. Scanning electron microscopy and infrared spectroscopy were employed for the structure and morphology analysis. The addition of 10 or 15% PUR to the epoxy resin resulted in the most enhanced mechanical properties. However, a modifier loading higher than 15% led to decreases in the impact strength, critical stress intensity factor, and flexural strength. Moreover, shorter flexible segments in PUR obtained from lower molecular weight PEG led to stronger composites, whereas composites containing PUR based on lower molecular weight POPD with long flexible segments exhibited higher toughness and strain at break and lower impact strength. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crosslinking reaction and properties of two‐component waterborne polyurethane from terpene‐maleic ester type epoxy resin

A two‐component waterborne polyurethane (2K‐WPU) is prepared with the terpene‐maleic ester type epoxy resin‐based polyol dispersion and a hydrophilically modified hexamethylene diisocyanate tripolymer. Laser particle size analyzer and transmission electron microscopy are used to characterize the particle size distribution and the micromorphology of the 2K‐WPU. Crosslinking reaction kinetics of the 2K‐WPU is examined by fourier transform infrared spectrometry (FTIR) spectra. In the preliminary stage of the crosslinking reaction, it shows a very good fit with a second order reaction kinetics, and the apparent activation energy is 94.61 kJ mol^?1. It is also shown from the FTIR spectra that the complete crosslinking reaction of the 2K‐WPU needs 7 h at 70°C. The crosslinked products of the 2K‐WPU have good thermal resistant properties, with glass‐transition temperatures (T_g) in the range of 35–40°C and 10% weight loss temperatures (T_d) in the range of 275–287°C. The films obtained from the crosslinked products have good water‐resistance, antifouling, blocking resistance properties and impact strength of >50 cm, flexibility of 0.5 mm, adhesion of 1 grade, pencil hardness of HB‐2H. The pencil hardness and thermal‐resistant properties of the crosslinked products increase with the molar ratio of isocyanate (? NCO) group to hydroxyl (? OH) group. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The toughening effect and mechanism of styrene‐butadiene rubber nanoparticles for novolac resin

In this article, phenolic nanocomposites were prepared using styrene–butadiene rubber (SBR) nanoparticles with an average particle size of about 60 nm as the toughening agent. The mechanical and thermal properties of phenolic nanocomposites and the toughening mechanism were studied thoroughly. The results showed that when adding 2.5 wt % SBR nanoparticles, the notched impact strength of phenolic nanocomposites reached the maximum value and was increased by 52%, without sacrificing the flexural performance. Meanwhile, SBR nanoparticles had no significant effect on the thermal decomposition temperature of phenolic nanocomposites. The glass‐transition temperature (T_g) of phenolic nanocomposites shifted to a lower temperature accompanying with the increasing T_g of loaded SBR, which showed there was a certain compatibility between SBR nanoparticles and phenol‐formaldehyde resin (PF). Furthermore, the analysis of Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy indicated that there existed a weak chemical interaction between SBR nanoparticles and the PF matrix. The certain compatibility and weak chemical interaction promoted the formation of a transition layer and improved the interfacial bonding, which might be important reasons for the great enhancement of the toughness for phenolic nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41533.