Cure Characteristics and Mechanical Properties of HRH Bonded Nylon-6 Short Fiber-Nanosilica-Acrylonitrile Butadiene Rubber Hybrid Composite

Nano silica was synthesized by acid hydrolysis of sodium silicate using diluted hydrochloric acid. This synthetic nanosilica was used in place of hydrated silica in a HRH (hexamethylenetetramine, resorcinol and silica) bonding system for acrylonitrile butadiene rubber–nylon-6 short fiber composite. Nanosilica was also used as a reinforcing filler in acrylonitrile butadiene rubber–nylon-6 short fiber hybrid composite. Cure characteristic and mechanical properties of the hybrid composites were evaluated. Minimum torque, maximum torque, and cure time of the hybrid composites increased with silica loading. Cure rate increased with fiber loading and decreased with silica content. Scorch time also decreased with fiber loading and silica content. Volume fraction of rubber in a solvent-swollen sample increased with nanosilica. The efficiency of the HRH dry bonding system was improved in the presence of nanosilica. Nanosilica in the rubber composites also improved the tensile strength, modulus, and tear strength better than the conventional silica composites. Abrasion loss, hardness, resilience, and compression set properties were also better for the nano silica composites. The composites showed anisotropy in mechanical properties.     

Hybridized reinforcement of natural rubber with silane‐modified short cellulose fibers and silica

Natural‐rubber‐based hybrid composites were prepared by the mixture of short cellulose fibers and silica of different relative contents with a 20‐phr filler loading with a laboratory two‐roll mill. The processability and tensile properties of the hybrid composites were analyzed. The tensile modulus improved, but the tensile strength and elongation at break decreased with increasing cellulose fiber content. The scorch safety improved with the addition of 5‐phr cellulose fiber in the composites. The Mooney viscosity significantly decreased with increasing cellulose fiber content. To modify the surface properties of the cellulose fiber and silica fillers, a silane coupling agent [bis(triethoxysilylpropyl)tetrasulfide, or Si69] was used. The effects of Si69 treatment on the processing and tensile properties of the hybrid composites were assessed. We found that the silane treatment of both fillers had significant benefits on the processability but little benefit on the rubber reinforcement. The strength of the treated hybrid composite was comparable to that of silica‐reinforced natural rubber. Furthermore, to investigate the filler surface modification and to determine the mixing effects, infrared spectroscopic and various microscopic techniques, respectively, were used. From these results, we concluded that the fillers were better dispersed in the composites, and the compatibility of the fillers and natural rubber increased with silane treatment. In conclusion, the hybridized use of short cellulose fibers from a renewable resource and silica with Si69 presented in this article offers practical benefits for the production of rubber‐based composites having greater processability and more environmental compatibility than conventional silica‐filler‐reinforced rubber. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and Characterization of Conducting Composites of Polypyrrole/Polypyrrole-Coated Short Nylon Fiber and Natural Rubber

Pyrrole was polymerized in the presence of anhydrous ferric chloride as oxidant and p-toluene sulphonic acid as dopant. Polypyrrole-coated short Nylon fibers were prepared by polymerizing pyrrole in the presence of short Nylon fibers. The resultant polypyrrole (PPy) and polypyrrole-coated Nylon fiber (F-PPy) were characterized using SEM and then used to prepare rubber composites based on natural rubber. The cure pattern, cure kinetics, filler dispersion, DC conductivity, mechanical properties and morphology of the resulting composites were studied. The presence of PPy-coated fibers in the natural rubber/PPy system reduced the cure time significantly. The DC conductivity of the composites was found to be better for the F-PPy system compared to PPy-filled NR composite. The F-PPy system also showed better tensile strength, modulus and tear resistance.     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Pultruded fiber-reinforced poly(methyl methacrylate) composites. II. Static and dynamic mechanical properties,environmental effect,and postformability

This paper presents a novel process developed to manufacture poly(methyl methacrylate) (PMMA) pultruded composite. The mechanical, thermal, and dynamic mechanical properties, environmental effect, postformability of various fiber (glass, carbon, and Kevlar 49 aramid fiber) reinforced pultruded PMMA composites have been studied. Results show mechanical properties (i.e., tensile strength, specific tensile strength, tensile modulus, and specific flexural strength) and thermal properties (HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest specific tensile strength and HDT, carbon fiber/PMMA composites show the highest tensile strength and tensile modulus, and glass fiber/PMMA composites show the highest specific flexural strength. Pultruded glass-fiber-reinforced PMMA composites exhibit good weather resistance. These composite materials can be postformed by thermoforming under pressure, and mechanical properties of postformed products can be improved. The dynamic shear storage and loss modulus (G′, G″) of pultruded glass-fiber-reinforced PMMA composites increased with decreasing pulling rate, and their shear storage moduli are higher than those of pultruded Nylon 6 and polyester composites.     

Mechanical properties of hybrid structural composites reinforced with nanosilica

Epoxy‐based hybrid structural composites reinforced with 14 nm spherical silica particles were investigated for mechanical properties as a function of nanosilica loading fractions. Composites were fabricated using continuous glass or carbon fiber of unidirectional architecture and nanosilica dispersed epoxy, through resin film infusion process. Uniform dispersion of nanoparticles in resin matrix was ensured by an optimized ultrasound‐assisted process. Although resin viscosity marginally reduces in the presence of nanosilica enabling a better control in composite manufacturing process, glass transition temperature of epoxy remained unaffected at low weight fractions. Compressive strength of hybrid glass or carbon fiber/epoxy composites showed more than 30–35% increase with nanosilica at a concentration as low as 0.2 wt%. Tensile and compressive properties of hybrid composites in transverse direction to the reinforcement remained unaffected. POLYM. COMPOS. 37:1216–1222, 2016. © 2014 Society of Plastics Engineers     

Pultruded fiber reinforced thermoplastic poly(methyl methacrylate) composites. Part II: Mechanical and thermal properties

A novel process has been developed to manufacture poly(methyl methacrylate) (PMMA) pultruded parts. The mechanical and dynamic mechanical properties, environmental effects, postformability of pultruded composites and properties of various fiber (glass, carbon and Kevlar 49 aramid fiber) reinforced PMMA composites have been studied. Results show that the mechanical and thermal properties (i.e. tensile strength, flexural strength and modulus, impact strength and HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest impact strength and HDT, while carbon fiber/PMMA composites show the highest tensile strength, tensile and flexural modulus, and glass fiber/PMMA composites show the highest flexural strength. Experimental tensile strengths of all composites except carbon fiber/PMMA composites follow the rule of mixtures. The deviation of carbon fiber/PMMA composite is due to the fiber breakage during processing. Pultruded glass fiber reinforced PMMA composites exhibit good weather resistance. They can be postformed by thermoforming, and mechanical properties can be improved by postforming. The dynamic shear storage modulus (G′) of pultruded glass fiber reinforced PMMA composites increased with decreasing pulling rate, and G′ was higher than that of pultruded Nylon 6 and polyester composites.     

Effect of Attapulgite filler on the properties of Nylon‐6

Nylon‐6/Attapulgite (ATP) composites were prepared by melt blending in a twin screw extruder. Nylon‐6/ATP composites were tested for its mechanical, rheological, thermal and morphological properties. The results have shown drastic improvement in the flexural modulus by 74% at the loading level of 4% of ATP. The tensile strength was also increased at the 3–4% loadings of ATP. The impact strength was doubled even at the 2% loading of ATP. The strength and stiffness of Nylon‐6/ATP composites were both improved significantly in the presence of attapulgite. In addition, the incorporation of ATP gave rise to the increase in the storage modulus. The extensional viscosities were studied and found to increase as the loading level was increased. Scanning electron microscopy (SEM) was used to assess the clay morphology and the dispersion of the attapulgite. SEM revealed the addition of attapulgite showed fibrillar structure of Nylon‐6/ATP composite. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Synthesis and characterization of acrylic rubber/silica hybrid composites prepared by sol‐gel technique

The organic–inorganic hybrid composites comprising acrylic rubber and silica were synthesized through sol–gel technique at ambient temperature. The composites were generated through the acid‐catalyzed hydrolysis and subsequent condensations of inorganic tetraethoxysilane (TEOS) in the organic acrylic rubber (ACM), solvated in tetrahydrofuran. The morphology of the hybrid materials was investigated by using the transmission electron microscope (TEM) and scanning electron microscope (SEM). Transmission electron micrographs revealed that the silica particles, uniformly distributed over the rubber matrix, are of nanometer scale (20–90 nm). The scanning electron micrographs demonstrated the existence of silica frameworks dispersed in the rubber matrix of the hybrid composites. The X‐ray silicon mapping also supported that observation. There was no evidence of chemical interaction between the rubber phase and the dispersed inorganic phase, as confirmed from the infrared spectroscopic analysis and solubility measurements. Dynamic mechanical analysis indicated mechanical reinforcements within the hybrid composites. The composites containing in situ silica, formed by sol–gel technique, demonstrated superior tensile strengths and tensile modulus values at 300% elongations with increasing proportions of tetraethoxysilane. However, the improvements in physical properties with similar proportions of precipitated silica were not significant. Maximum tensile strength and tensile modulus were obtained when the rubber phase in the hybrid composites was cured with ammonium benzoate and hexamethylenediamine carbamate system, as compared with benzoyl peroxide cured system. Thermal stability of the hybrid composites was not improved appreciably with respect to the virgin rubber specimen. Residue analysis from thermogravimetric study together with infrared spectroscopic analysis indicated the presence of unhydrolyzed tetraethoxysilane in the hybrid composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2579–2589, 2004     

废尼龙短纤维/丙烯酸酯橡胶复合材料的性能研究

对废尼龙短纤维／丙烯酸酯橡胶复合材料中短纤维的分布状态和复合材料的性能进行了研究。结果表明,废尼龙短纤维能较好地分散在丙烯酸酯橡胶中;随短纤维用量的增大,复合材料的定伸应力和撕裂强度增大,抗溶胀性能提高,但拉伸强度减小     

Injection‐molded short hemp fiber/glass fiber‐reinforced polypropylene hybrid composites—Mechanical,water absorption and thermal properties

Natural fiber‐based thermoplastic composites are generally lower in strength performance compared to thermoset composites. However, they have the advantage of design flexibility and recycling possibilities. Hybridization with small amounts of synthetic fibers makes these natural fiber composites more suitable for technical applications such as automotive interior parts. Hemp fiber is one of the important lignocellulosic bast fiber and has been used as reinforcement for industrial applications. This study focused on the performance of injection‐molded short hemp fiber and hemp/glass fiber hybrid polypropylene composites. Results showed that hybridization with glass fiber enhanced the performance properties. A value of 101 MPa for flexural strength and 5.5 GPa for the flexural modulus is achieved from a hybrid composite containing 25 wt % of hemp and 15 wt % of glass. Notched Izod impact strength of the hybrid composites exhibited great enhancement (34%). Analysis of fiber length distribution in the composite and fracture surface was performed to study the fiber breakage and fracture mechanism. Thermal properties and resistance to water absorption properties of the hemp fiber composites were improved by hybridization with glass fibers. Overall studies indicated that the short hemp/glass fiber hybrid polypropylene composites are promising candidates for structural applications where high stiffness and thermal resistance is required. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2432–2441, 2007     

Polymerization compounding composites of nylon‐6,6/short glass fiber

Nylon‐6,6 was grafted onto the surface of short glass fibers through the sequential reaction of adipoyl chloride and hexamethylenediamine onto the fiber surface. Grafted and unsized short glass fibers (USGF) were used to prepare composites with nylon‐6,6 via melt blending. The glass fibers were found to act as nucleating agents for the nylon‐6,6 matrix. Grafted glass fiber composites have higher crystallization temperatures than USGF composites, indicating that grafted nylon‐6,6 molecules further increase crystallization rate of composites. Grafted glass fiber composites were also found to have higher tensile strength, tensile modulus, dynamic storage modulus, and melt viscosity than USGF composites. Property enhancement is attributed to improved wetting and interactions between the nylon‐6,6 matrix and the modified surface of glass fibers, which is supported by scanning electron microscopy (SEM) analysis. The glass transition (tan δ) temperatures extracted from dynamic mechanical analysis (DMA) are found to be unchanged for USGF, while in the case of grafted glass fiber, tan δ increases with increasing glass fiber contents. Moreover, the peak values (i.e., intensity) of tan δ are slightly lower for grafted glass fiber composites than for USGF composites, further indicating improved interactions between the grafted glass fibers and nylon‐6,6 matrix. The Halpin‐Tsai and modified Kelly‐Tyson models were used to predict the tensile modulus and tensile strength, respectively.     

Effect of borax on the thermal and mechanical properties of ethylene‐propylene‐diene terpolymer rubber‐based heat insulator

The effect of Borax on the mechanical and ablation properties of three different ethylene‐propylene‐diene terpolymer (EPDM) compounds containing 20 phr carbon fiber, 20 phr Kevlar or 10 phr/ 10 phr carbon fiber/ Kevlar was investigated. All formulations contained 30 phr fumed silica powder and 10 phr paraffinic oil. It was found that adding Borax to the composite samples containing carbon fiber or Kevlar fiber or their mixture with an equal ratio can increase the tensile strength, elastic modulus and hardness with a slightly decrease in the elongation at break of the rubber samples. The results of thermogravimetry analysis (TGA) on the various samples showed significant increase in the char yield at 670°C by adding Borax to the rubber compounds. Moreover, ablation resistance of samples was also improved by increasing Borax content. Meanwhile, density and thermal conductivity of the insulator were also reduced up to about 10% when the carbon fiber was replaced with the Borax. The results indicated that composites containing Kevlar have high storage modulus and produce compact and stable char. EPDM rubber composite containing Borax (20 phr), carbon fiber (10 phr), and Kevlar (10 phr) showed thermal and ablative properties comparable with those of the asbestos‐ filled EPDM. The thermal conductivity and ablation rate of the above‐ mentioned sample were 0.287 W/m/K and 0.13 mm/s respectively. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41936.     

Synthesis of new superhydrophobic nanosilica and investigation of their performance in reinforcement of polysiloxane

We reported a new facile method to synthesize superhydrophobic nanosilica using glycidoxypropyltrimethoxysilane and dodecylamine as treatment agents. Also, we systemically investigate their performance in reinforcement of poly(dimethylsiloxane) (PDMS) rubber. Fourier transform infrared spectrum, contact angle (CA) and thermogravimetric analysis (TGA) measurements were used to characterize the modified nanosilica. Results show that the inherent hydrophilicity of parent nanosilica surface can be greatly altered through this modification method. The CA of as‐prepared superhydrophobic nanosilica can reach 160.2°. The properties of as‐prepared modified nanosilica‐filled PDMS composites were systemically investigated by dynamic rheological test, scanning electron microscopy, TGA, dynamic mechanical analysis. These as‐prepared superhydrophobic nanosilica exhibit uniform dispersion in the PDMS matrix, and their composites also show good mechanical properties and distinct advantage on thermal stability compared with those of the pure silica‐filled PDMS composites. Also described is the probable mechanism for the reinforcement of as‐prepared superhydrophobic nanosilica‐filled PDMS. POLYM. COMPOS., 31:1628–1636, 2010. © 2009 Society of Plastics Engineers     

EP/BMI树脂基碳纤维复合材料的制备与性能表征

以环氧树脂(EP)、双马来酰亚胺(BMI)、4,4’-二氨基二苯砜(DDS)和短切碳纤维(SCF)等为主要原料制备了EP/BMI/DDS/SCF复合材料,并研究了SCF添加量对复合材料力学性能和热性能的影响。结果表明,当SCF添加量为0.25 %(质量分数,下同)时,EP/BMI/DDS/SCF复合材料的力学性能提高最大,其拉伸强度、弯曲强度、弯曲模量和缺口冲击强度比未添加SCF时的EP/BMI/DDS复合材料分别提高了48.52 %、32.15 %、25.77 %以及150.91 %;此外,SCF的加入有助于提高复合材料的热性能。     

Thermal insulation behaviour of Ethylene propylene diene monomer rubber/kevlar fiber based hybrid composites containing Nanosilica for solid rocket motor insulation

The current research discusses the properties of an elastomeric heat-shielding material, based on nano-silica (NS) filled ethylene propylene diene monomer (EPDM) rubber/Kevlar fiber (KF) hybrid composites. The developed elastomeric insulating material consists of an aromatic polyamide fiber (KF) and silica nanoparticles. An in-depth analysis of mechanical properties, density, coefficient of thermal expansion, thermal conductivity, thermogravimetric analysis, and heat release rate of the insulating materials -was performed. TEM micrograph represents an excellent distribution of nanoparticles in the EPDM matrix. The improvement in the mechanical and the flame retardancy of the NS filled EPDM/KF hybrid composite insulations is based on the fiber/matrix adhesion. Maleic anhydride grafting confers polarity to the nonpolar rubber matrix. The char residues of the insulations inspected by scanning electron microscopy and energy dispersive spectroscopy are depicting a rigid and rough surface by the optimal composites, which can aid in better insulation. The optimal formulation of the hybrid composites exhibited a 220% enhancement in char residue with improved thermal stability and mechanical properties.     

Synthesis of hybrid ZnO/CNTs nanoparticles and their reinforcement in nylon‐6 polymer fibers

In this investigation, in situ synthesis of zinc oxide nanoparticles in the presence of multiwalled carbon nanotubes (CNTs) have been carried out using a sonochemical technique. Zinc(II)acetate was used as a source of ZnO in the presence of ethylene glycol (EG) to obtain zinc oxide (ZnO) nanoparticles. The synthesized hybrid ZnO/CNTs nanoparticles were used as reinforcements to enhance the mechanical, thermal and UV absorbing properties of Nylon‐6 composite fibers. The polymer nanocomposites (PNC) were fabricated by dry mixing Nylon‐6 polymer powder with the ZnO/CNTs hybrid nanoparticles as the first step, then followed by the drying and melt extrusion process of fiber materials in a single‐screw extruder. The extruded fibers were stretched and stabilized using a godet set‐up and wound on a Wayne filament winder machine. The hybrid ZnO/CNTs infused Nylon‐6 composite fibers were compared with commercial ZnO, CNTs infused Nylon‐6 composite fibers and neat Nylon‐6 fibers for their structural and thermal properties. The morphological characteristics of ZnO/CNTs nanoparticles were carried out using X‐ray diffraction and transmission electron microscopy (TEM) techniques. The Nylon‐6 PNC fibers which were of ～80 μ size were tested mechanically. The tensile tests revealed that failure stress of the 1% infused ZnO/CNTs Nylon‐6 PNC fibers is about 73% higher than the neat extruded Nylon‐6 fiber and the improvement in the tensile modulus is 377.4%. The DSC results show an increase in the glass transition temperature and crystallization for ZnO/CNTs infused Nylon‐6 PNC fibers. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of fiber surface treatment on the properties of biocomposites from nonwoven industrial hemp fiber mats and unsaturated polyester resin

Biocomposites were made with nonwoven hemp mats and unsaturated polyester resin (UPE). The hemp fiber volume fraction was optimized by mechanical testing. The effect of four surface treatments of industrial hemp fibers on mechanical and thermal properties of biocomposites was studied. The treatments done were alkali treatment, silane treatment, UPE (matrix) treatment, and acrylonitrile treatment. Bending strength, modulus of elasticity, tensile strength, tensile modulus, impact strength, storage modulus, loss modulus, and tan δ were evaluated and compared for all composites. The mechanical as well as thermal properties of the biocomposites improved after surface treatments. The properties of the above biocomposites were also compared with E‐glass–mat composite. To achieve balance in properties, a hybrid composite of industrial hemp and glass fibers was made. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1055–1068, 2006     

Polyhedral oligomeric silsesquioxane/silica/polydimethylsiloxane rubber composites with enhanced mechanical and thermal properties

Composites of polydimethylsiloxane (PDMS) rubber modified by three kinds of polyhedral oligomeric silsesquioxanes (POSSs) as well as fumed silica were prepared through solution blending and then open two‐roll mill blending with curing agent. Subsequently, the influences of POSS on mechanical and thermal properties of the resulting composites were investigated in detail. The addition of POSS significantly enhanced the tensile strength and elongation at break of the composite but lowered the tensile modulus, which could be ascribed to the interruption of silica–silica and silica–PDMS interactions. Octamethylsilsesquioxane (OMS)/silica/PDMS and octaphenylsilsesquioxane (OPS)/silica/PDMS composites did not show desirable mechanical and thermal properties. Nevertheless, heptaphenylvinylsilsesquioxane (VPS)/silica/PDMS composite with 5 wt % VPS exhibited enhanced glass transition temperature (T_g), mechanical properties, and thermal stability. Further studies revealed that more VPS unfavorably affected properties of the composite. Scanning electron microscope and X‐ray diffraction demonstrated that owing to the grafting reaction, 5 wt % VPS in the rubber matrix could form microcrystal domains the most effectively. Thus, the improved mechanical properties and thermal stability just resulted from the the formation of microcrystal domains and the increase in stiffness of PDMS chains because of the graft of VPS onto PDMS. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42173.