Tribological mechanism improving the wear resistance of polyurethane/epoxy interpenetrating polymer network via nanodiamond hybridization

The excellent synergistic effect of physical/mechanical properties of polyurethane/epoxy (PU/EP) interpenetrating polymer network (IPN) and the validity of nanofilling have one potential to improve the wear resistance of polymeric materials. With the aim of practical application, PU/EP IPN nanocomposites are prepared with nanodiamond (ND) as a reinforcing additive. Results showed the uniform thermal stability and the excellent compatibility between PU and EP in ND‐hybridized PU/EP IPN. Simultaneously, ND particles work as crosslinked points improving the physical/mechanical properties of ND‐hybridized PU/EP IPN, especially the wear resistance. The measurement of tribological property and the scanning electron microscope indicated that the wear resistance is able to be improved a lot by the formation of IPN and by the addition of ND. Consequently, the tribological mechanism of PU/EP IPN nanocomposites comes into being. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40244.     

Preparation and Characterization of Electroconductive Adhesives of NanoG/Polyurethane-Epoxy IPNs

Polyurethanes (PU) based on toluene diisocyanate (TDI) and polypropylene glycol 2000 (PPG) were reacted with an epoxy resin (EP) to prepare interpenetrating polymer networks (IPNs). Three kinds of electroconductive adhesives were prepared by dispersing nano-graphite (NanoG) into different matrices, i.e., pure PU, crosslinked PU/EP, and pure EP. The effects of epoxy content on morphological structure, conducting properties, thermal stability, and adhesive properties of the electroconductive adhesives were investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, standard digital multimeter, dynamic mechanical thermal analysis, and lapshear tests. The results indicate that epoxy in the polyurethane-epoxy IPN adhesives plays an important role in clanging the morphological structure and improving conductivity properties, thermal stability, and adhesive properties of the electroconductive adhesives of PU.     

Synthesis and characterization of nanocomposites of silicon dioxide and polyurethane and epoxy resin interpenetrating network

Nanocomposites with varying concentrations of nanosized silicon dioxide particles were prepared by adding nanosilica to interpenetrating polymer networks (IPN)s of polyurethane and epoxy resin (PU/EP). The PU/EP IPNs and nanocomposites were studied by dynamic mechanical analysis, scanning electronic microscopy, wide‐angle X‐ray diffraction and small‐angle X‐ray scattering. The result showed that adding nanosize silicon dioxide can improve the properties of compatibility, damping and phase structure of IPN matrices. Copyright © 2003 Society of Chemical Industry     

Synthesis,characterization and properties of organoclay‐modified polyurethane/epoxy interpenetrating polymer network nanocomposites

organoclay‐modified polyurethane/epoxy interpenetrating network nanocomposites (oM‐PU/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polyurethane and epoxy resin (PU/EP) which had been prepared by a sequential polymerization technique. Wide‐angle X‐ray diffraction (WAXD) and transmission electronic microscopy (TEM) analysis showed that the interpenetrating process of PU and EP improved the exfoliation and dispersion degree of oMMT. The effects of the NCO/OH ratio (isocyanate index), the weight ratio of PU/EP and oMMT content on the phase structure and the mechanical properties of the oM‐PU/EP nanocomposites were studied by tensile testing and scanning electronic microscopy (SEM). Water absorption tests showed that the PU/EP interpenetrating networks and oMMT had synergistic effects on improvement in the water resistance of the oM‐PU/EP nanocomposites. Differential scanning calorimetry (DSC) analysis showed that PU was compatible with EP and that the glass transition temperature (T_g) of the oM‐PU/EP nanocomposites increased with the oMMT content up to 3 wt%, and then decreased with further increasing oMMT content. The thermal stability of these nanocomposites with various oMMT contents was studied by thermogravimetric analysis (TGA), and the mechanism of thermal stability improvement was discussed according to the experimental results. Copyright © 2005 Society of Chemical Industry     

High performance epoxy resin nanocomposites containing both organic montmorillonite and castor oil-polyurethane

Summary Epoxy resin/polyurethane interpenetrating polymer network nanocomposites with various contents of organophilic montmorillonite (oM-EP/PU nanocomposites) were prepared by a sequential polymeric technique and an in situ intercalation method. X-ray diffraction(XRD), and transmission electronic microscopy(TEM) analysis showed that organophilic montmorillonite (oMMT) disperses uniformly in epoxy resin/polyurethane interpenetrating networks(IPNs), and the intercalated or exfoliated microstructures of oMMT are formed. Differential scanning calorimetry(DSC) test proved that oMMT promotes the compatibility of EP phase and PU phase, and glass transition temperature(T_g) of oM-EP/PU nanocomposites improves with increasing oMMT content. Mechanical properties tests and thermal gravity analysis (TGA) indicated that oMMT and the IPNs of EP and PU exhibit synergistic effect on improving mechanical and thermal properties of pure EP. The mechanism of toughing and reinforcing of oM-EP/PU nanocomposites was further discussed by scanning electronic microscope(SEM).     

Synthesis and characterization of polyurethane/epoxy interpenetrating network nanocomposites with organoclays

Summary Novel nanocomposites with varying contents of organophilic montmorillonite (oMMT) were prepared by intercalating oMMT to interpenetrating polymer networks (IPNs) of polyurethane and epoxy resin (PU/EP). The PU/EP networks and the oMMT modified PU/EP IPNs nanocomposites were studied with Fourier transform infrared spectrometry, scanning electronic microscopy, transmission electronic microscopy, wide-angle X-ray diffraction, water absorption and tensile test. The results show that oMMT and the IPNs of polyurethane and epoxy resin exhibit synergistic effect on the phase structure and morphology of the IPNs nanocomposites. The addition of oMMT to the PU/EP IPNs matrix provides two fold benefits to the properties of the IPNs nanocomposites. oMMT has not a distinct effect on chemical structure of PU/EP IPNs but promotes the compatibility and phase structure of the IPNs, and the forced compatibility of PU and EP in interpenetrating process improves the dispersion degree of oMMT. Both the mechanical properties and water resistance of the PU/EP IPNs nanocomposites are superior to those of the pure PU/EP IPNs.     

PU/EP/PPGDA三元IPN弹性体的结构研究

用红外光谱 (IR)、扫描电子显微镜 (SEM )、X光电子能谱 (XPS)研究了以聚氨酯 (PU)为第一网络的三元IPN聚氨酯 /环氧树酯 /聚丙二醇二丙烯酸酯 (IPNPU/EP/PPGDA)弹性体的互穿特性和形态结构。研究结果表明 ,各元素在三元IPN表面和内部分布不一致 ,表明三种聚合物在IPN中的分布是不均匀的 ,这种差异与IPN组成、组成聚合物间的相容性以及形态结构有密切联系     

Effect of OMMT on the phase morphology controlling of PU/EP IPN

Organic montmorillonite (OMMT) modified polyurethane (PU) /epoxy resin (EP) (OMMT-PU/EP) graft interpenetrating polymer network nanocomposites with different content of OMMT were prepared. The effect of the OMMT content on the phase behavior of the PU/EP IPN system has been studied by Dynamic mechanical analysis (DMA). With the content of OMMT increased, the tan δ turned from single peak to two peaks and the damping temperature range became wider when the isocyanate index is low. Transmission electron microscope (TEM) and atomic force microscope (AFM) results showed that high content of OMMT favored phase separation to form a larger-size domain in nanocomposites, resulting in the broadening of damping temperature range. This work demonstrates that we can control phase behaviour of OMMT-PU/EP IPNs by changing the OMMT content. This result provides potential opportunity for this type of materials to be used as sound and vibration damping polymers over wide temperature ranges.     

混合大二醇基聚氨酯弹性体/环氧树脂互穿网络聚合物的研究

以α,ω-双(γ-羟丙基)聚二甲基硅氧烷(BHPDMS)和聚氧四甲基二醇(PHMO)混合大二醇作为软链段,首先通过两步溶液聚合法合成了-NCO封端的混合大二醇基聚氨酯(PU)弹性体预聚物(PUT);然后以PUT和环氧树脂(EP)预聚物为原料、1,3-双(γ-氨丙基)-1,1,3,3-四甲基二硅氧烷(BATS)为交联剂,采用同步溶液聚合法合成了PUT/EP互穿聚合物网络(PUT/EP I PN)。使用傅里叶红外光谱(FT-I R)法、动力学分析(DMA)法和扫描电子显微镜(SEM)法,对PUT和PUT/EP I PN进行分析和表征,并对其力学性能和表面疏水性进行测试。实验结果表明,PUT/EP I PN中不存在宏观相分离状态,仅发生微观相分离状态;当PUT/EP I PN中w(PUT)=50%时,PUT/EP I PN具有优异的综合力学性能和表面疏水性。     

Interpenetrating polymer network and nanocomposite IPN of polyurethane/epoxy: a review on fundamentals and advancements

This article presents state-of-the-art review on interpenetrating polymer network (IPN) formation by polyurethane/epoxy (PU/EP). PU is thermoplastic polymer with fine mechanical strength, chemical resistance, processability, and thermal stability. EP resins also possess unique chemical and physical properties, though it is rigid and brittle. Amalgamation of two polymers have resulted in improved mechanical, thermal, damping, and glass transition behavior. PU/EP IPN and nanocomposite containing carbon nanotube, graphene oxide, nanodiamond, nanoclay, and various other nanoparticles have been discussed. Commercial implication and future prospects of PU/EP-crosslinked network and nanocomposite IPN are foreseen in high-performance engineering materials, automotive and aerospace, and biomedical devices.     

聚氨酯/环氧树脂互穿网络聚合物反应动力学

通过共混法制备了聚氨酯(PU)/环氧树脂(EP)互穿网络聚合物(IPN),采用示差扫描量热法(DSC)和动态机械分析(DMA)对IPN形成过程中的固化反应动力学及产物IPN的相容性进行了研究,结果表明,m(PU)/m(EP)=10∶6的IPN体系的反应级数为0.95,表观活化能为169.23 kJ/mol;PU/EP IPN只有1个玻璃化转变温度,相容性好。     

三元互穿聚合物网络弹性体的合成与性能

合成了以聚氨酯 (PU)为第一网络的三元IPN聚氨酯 /环氧树脂 /聚丙二醇二丙烯酸酯 (IPNPU/EP/PPGDA)互穿聚合物网络。分析了IPN的力学性能和萃取特性 ,结果表明 ,三元IPN的组成对力学性能和萃取特性有明显影响。该种弹性体具有优异的耐溶剂性 ,乙酸乙酯连续热萃取率仅为 5 %～ 11%。综合性能优异的三元IPN弹性体组成为m(PU) /m(EP) /m(PPGDA) =70 /2 5 /5 ,其机械性能为 :Ts=34 7MPa ,E =437% ,回弹性R =37%     

环氧/聚氨酯IPN连续梯度材料的制备和表征

利用控制组分流量的机械连续法制备得到了具有连续梯度的环氧/聚氨酯IPN梯度材料.通过傅立叶变换红外光谱分析、热分析以及扫描电镜等手段表征了材料的梯度结构.结果表明:所制备的材料具有较好的梯度结构,组分的含量从一端到另一端梯度渐变.通过梯度材料的硬度和密度的分析,计算得到了梯度材料中各组分体积分数沿轴向的变化情况.所制备的梯度材料中存在微孔结构,并且随着聚氨酯组分含量的增多,微孔孔径变大,数目增多.     

聚氨酯/环氧树脂互穿网络聚合物硬质泡沫机械性能研究

采用同步法合成了聚氨酯/环氧树脂互穿网络聚合物(PU/EP IPN)硬质泡沫,对机械性能进行了研究。结果表明,与纯聚氨酯硬质泡沫相比,PU/EP IPN硬质泡沫的压缩强度和弯曲强度明显提高,在PU/EP IPN硬质泡沫中,随环氧树脂含量增加,PU/EP IPN硬质泡沫压缩强度和弯曲强度随之增大,当E-39D质量分数增加到24.2%时,PU/EP IPN硬质泡沫压缩强度和弯曲强度出现最大值;PU/EP IPN硬质泡沫机械强度随材料密度的增大而增加;随着环氧树脂中环氧值的增加,PU/EP IPN硬质泡沫的压缩强度、弯曲强度和拉伸强度均呈逐渐升高的趋势。     

Thermal–oxidative degradation and accelerated aging behavior of polyamide 6/epoxy resin‐modified montmorillonite nanocomposites

Polyamide 6 (PA6) nanocomposites based on epoxy resin‐modified montmorillonite (EP‐MMT) were prepared by melt processing using a typical twin‐screw extruder. X‐ray diffraction combined with transmission electron microscopy was applied to elucidate the structure and morphology of PA6/EP‐MMT nanocomposites, suggesting a nearly exfoliated structure in the nanocomposite with 2 wt % EP‐MMT (PA6/2EP‐MMT) and a partial exfoliated‐partial intercalated structure in PA6/4 wt %EP‐MMT nanocomposite (PA6/4EP‐MMT). The thermogravimetric analysis under air atmosphere was conducted to characterize the thermal–oxidative degradation behavior of the material, and the result indicated that the presence of EP‐MMT could inhibit the thermal‐oxidative degradation of PA6 effectively. Accelerated heat aging in an air circulating oven at 150°C was applied to assess the thermal–oxidative stability of PA6 nanocomposites through investigation of reduced viscosity, tensile properties, and chemical structure at various time intervals. The results indicated that the incorporation of EP‐MMT effectively enhanced the thermal–oxidative stability of PA6, resulting in the high retention of reduced viscosity and tensile strength, and the low ratio of terminal carboxyl group to amino group. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40825.     

聚氨酯/蒙脱土纳米复合材

聚氨酯／蒙脱土(PU／MMT)纳米复合材料主要是采用插层聚合法合成的1种综合性能优越的新型材料。广角X-射线(WAXD)和透射电镜(TEM)分析结果表明蒙脱土以3～4nm的层间距分散在聚氨酯基体中，因此获得非常有序的插层结构。当PU中加入质量分数为8％的有机蒙脱土(OMMT)时，其拉伸强度提高1．5倍以上，伸长率则提高1．2倍以上；其吸水性随着有机蒙脱土含量的增加而下降，并具有较好的阻隔性。同时热失重分析(TGA)表明，PU／MMT纳米复合材料的热稳定性略有提高。因此，PU／MMT纳米复合材料具有广泛的工业应用前景。     

Synthesis and characterization of poly(dimethylsiloxane‐urethane) nanocomposites: Effect of (in)completely condensed silsesquioxanes on thermal,morphological, and mechanical properties

The structural properties of completely condensed and incompletely condensed silsesquioxane in the polyurethane nanocomposites containing 17.5 wt % of silsesquioxane was investigated by FTIR, TGA, scanning electron microscopy (SEM), X‐ray diffraction (XRD), and DMA techniques. FTIR spectra shows the existence of hydrogen bonding in the PU‐POSS system. The intensity of hydrogen bonding decreases with the increase in POSS‐H loading suggesting the prevention of the formation of hydrogen bonding by the addition of POSS‐H molecule. SEM analysis reveals the incompatibility of POSS‐H molecule in the PU matrices exhibiting greater extent of phase separation and a large number of POSS aggregates on the addition of POSS‐H molecule in the PU‐POSS matrices. The TGA thermograms show that the POSS‐PU hybrids possess excellent thermal stabilities. However, the incorporation of POSS‐H molecule leads to a decrease in the thermal properties and only the char yield values increase with the increase in the POSS‐H content in the PU‐POSS hybrids. The XRD pattern reveals that the crystalline structure of POSS molecules are destroyed by the polymer matrices in the PU‐POSS hybrid films. The decrease in the bending storage modulus E′ values with the increase in the POSS‐H content proves the retardation of hydrogen bonding formation by the POSS‐H molecule in the PU‐POSS hybrid. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis,thermal properties,and morphology of blocked polyurethane/epoxy full‐interpenetrating polymer network

Blocked polyurethane (PU)/epoxy full‐interpenetrating polymer network (full‐IPN) were synthesized from blocked NCO‐terminated PU prepolymer, with 4,4‐methylene diamine as a chain extender and epoxy prepolymer, with 4,4‐methylene diamine as a curing agent, using simultaneous polymerization (SIN) method. From FTIR spectra analysis it was found that the major reactions in the blocked PU/epoxy IPN system are the self‐polymerization of block PU/chain extender and the self‐polymerization of epoxy/curing agent. Meanwhile, from reaction mechanisms the copolymerization of IPN may have occurred at the same time. The weight loss by thermogravimetric analysis decreased with increasing epoxy and filler content. It was confirmed from scanning electron micrography (SEM) that when the blocked PU content increased, the microstructure of IPN became rougher. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 323–328, 2006     

Melt compounded nanocomposites with semi‐interpenetrated network structure based on natural rubber,polyethylene, and carrot nanofibers

The present study deals with the processing and characterization of cellulose nanocomposites natural rubber (NR), low‐density polyethylene (LDPE) reinforced with carrot nanofibers (CNF) with the semi‐interpenetrated network (S‐IPN) structure. The nanocomposites were compounded using a co‐rotating twin‐screw extruder where a master‐batch of NR and CNF was fed to the LDPE melt, and the NR phase was crosslinked with dicumyl peroxide. The prepared S‐IPN nanocomposites exhibited a significant improvement in tensile modulus and yield strength with 5 wt % CNF content. These improvements are due to a better phase dispersion in the S‐IPN nanocomposites compared with the normal blend materials, as demonstrated by optical microscopy, electron microscopy and ultraviolet–visible spectroscopy. The S‐IPN nanocomposite also displayed an improved crystallinity and higher thermal resistance compared with NR, CNF, and the normal blend materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45961.     

马铃薯废渣/聚丙烯酸/坡缕石黏土高吸水树脂的制备及表征

采用马铃薯废渣(PWR,粒径<180目)作为纤维素和淀粉源,过硫酸钾(KSB)为引发剂,N,N'-亚甲基双丙烯酰胺(MBA)为交联剂,复配坡缕石(PGS)黏土,与部分中和的丙烯酸(AA)通过自由基引发在水溶液中接枝共聚制备低成本PWR-g-PAA/PGS高吸水树脂。借助扫描电镜(SEM)、红外光谱(FTIR)及热重分析(TGA)对高吸水树脂的形貌、结构及热稳定性进行了表征和分析,并测试其吸液性能。结果表明,当坡缕石黏土和马铃薯废渣的用量占反应体系总质量的17.5%时,WPR-g-PAA/PGS高吸水树脂对w(NaCl)=0.9%水溶液、蒸馏水的最大吸收量分别为41.0、538.6 g/g,保水率为96.1%,凝胶强度达11.3 kPa。通过高吸水树脂的吸水溶胀过程确定了材料的吸水动力学行为符合non-Fickon扩散模型。