钛合金表面加弧辉光离子渗镍铬及其性能研究

采用加弧辉光离子渗金属新技术处理钛合金Ti5Al2.5Sn表面,研究了渗层的相组成特点,成分分布情况,评价了改性层的磨擦摩损性能,及与钛合金基体间的接触腐蚀相容性等。结果表明加弧辉光离子渗技术可以快速地在钛合金表面获得NiCr镀渗复合层。渗层由Ni3Ti等金属间化合物组成,其硬度、耐磨性能均高于离子注氮层,具有较高的抗含Cl^-1水溶液腐蚀性能,在含Cl^-1腐蚀环境中与钛合金基体接触相容。     

Laser Surface Alloying of (Pre-placed) SiC and Ni-SiC Coating on Commercially Pure Titanium

Results of laser alloying of 100% SiC and 50% Ni + 50% SiC on commercially pure titanium were presented in this investigation. The high hardness Hv800-1200 obtained at 100% SiC and 50% Ni + 50% SiC alloying conditions were due to the presence of various intermetallic phases such as TiC, TiSi, Ti₅Si₃ and NiTi₂. These intermetallic phases present in the laser alloyed surface were validated by EDXRD analysis and the diffusion of Ni, Si, C in titanium responsible for these phase formations was identified by SIMS study. The alloyed layer microstructure consists of dendrites and its density level depends on laser processing conditions. At low level power density the alloyed layer depth was about 0.5 mm with a constant hardness level, whereas at higher level powerdensity the depth of alloyed layer touched a maximum of 1.6 mm with large fluctuation in hardness.     

M17Ni基合金激光表面Y合金改性层的显微组织

采用 Cr+Al-Y 合金粉末,通过激光表面熔化,对 Ni 基高温合金 M17表面改性处理,观察改性层的显微组织、相组成、成分分布,讨论激光加工条件的影响。活性元素 Y 总是伴随元素Al 存在,并在表层及其内部发生局部分离偏聚。     

LASER SURFACE TREATMENTS FOR PROMOTING CORROSION RESISTANCE OF A CARBON STEEL

The effect of laser treatment and laser alloying on corrosion resistance of 1045 steel has been studied. Various ways of surface alloying have been investigated by using continuous CO₂ laser beam: i) irradiation of chromium painted surfaces; ii) irradiation of Ni and Cr-electroplated surfaces; iii) direct injection of Ni and Cr powders into the melt pool. A high and uniform level of alloying in the surface layer can be achieved in the cases of electroplated surfaces and direct powder injection. It requires, however, an appropriate choice of irradiation conditions (such as beam power, beam traverse speed, beam defocusing and degree of overlapping) that provide remelted layer of a limited and fairly uniform thickness. It has been found that in order to achieve corrosion behavior of laser treated surfaces similar to that of austenite type 304 stainless steel chromium and nickel contents in the alloyed layer are to be higher than those of 304 steel.     

Microhardness and Microstructure Studies on Laser Surface Alloyed Aluminum Alloy with Ni-Cr

Aluminum alloy LM13 was surface alloyed with Ni and Cr of different compositions (in wt.%) at various laser powers (1 kW, 1.5 kW, and 2 kW) using CW CO₂ laser. Microhardness and microstructure of alloyed regions were examined.

The study shows that surface alloying is achieved when the laser power is sufficiently high (1.5 kW). Microhardness increases appreciably when the Cr concentration is increased in the Ni-Cr composition. However, in the alloyed region, large variations in microhardness are observed with depth below the surface of the material. Microstructure exhibits needle structure when Ni-concentration is high and undergoes a phase transformation when Cr-concentration is increased. XRD analysis in the alloyed samples shows formation of intermetallic compounds.     

Structure characterization of a laser-processed Al–Mo alloy

The surface structure of a laser-processed Al–Mo alloy has been characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffractory (XRD). The alloy was prepared by first laser alloying a mixture of Al and Mo powders into an Al substrate and then laser remelting the alloyed surface. Following the first laser alloying process, the needle-like equilibrium phases (Al5Mo(h) and Al5Mo(r)) are formed with a broad size ranges and distribute inhomogeneously in the -Al solid solution matrix. This coarse structure is replaced by a finer, uniform dispersion of dendrites after the subsequent laser remelting. Four basic types of solid states precipitates are observed: (1) irregularly shaped particles constructing the dendrites and having a nearly Al5Mo stoichiometry; (2) needle-like particles which is the Al5Mo (r) phase; (3) Faceted particles having a cubic structure with a stoichiometry close to Al7Mo; (4) tiny, equi-axed particles, with a rather narrow particle size distribution and a cubic structure. © 1998 Chapman & Hall     

Improving the wear resistance of AA 6061 by laser surface alloying with NiTi

To improve the wear resistance of a popular aluminum alloy AA 6061, a 1.5 mm thick hard surface layer consisting of Ni–Al and Ti–Al intermetallic compounds was synthesized on the alloy by laser surface alloying technique. NiTi powder was preplaced on the aluminum alloy substrate and irradiated with a high-power CW Nd:YAG laser in an argon atmosphere. With optimized processing parameters, a modified surface layer free of cracks and pores was formed by reaction synthesis of Al with Ni and Ti. X-ray diffractometry (XRD) confirmed the main phases in the layer to be TiAl₃ and Ni₃Al. The surface hardness increased from below 100 HV for untreated AA 6061 to more than 350 HV for the laser-treated sample. Accompanying the increase in hardness, the wear resistance of the modified layer reached about 5.5 times that of the substrate.     

钛合金激光表面处理研究

本文采用5KWTEACO_2激光器,对 Ti—6Al—4V 钛合金进行表面合金化处理,实验结果表明,经激光辐照后,材料表层及次表层组织结构产生变化,与基体组织大不相同,其硬度有很大提高,由 Hv250提高到 Hv800～900。磨损试验表明,经激光处理的试件,其耐磨性提高2～3倍。扫描电镜分析表明:处理区域由精细枝晶区,等轴细晶区和马氏体区组成,表层硬度的提高及耐磨性的改善与表层组织形态、晶粒细化及硬质点的弥散分布有关。     

Effect of beam interaction time on laser alloying with pulsed Nd–YAG laser

Abstract

Surface alloying of aluminium with nickel was carried out using a pulsed Nd–YAG laser. The effect of beam interaction time on laser alloying of aluminium with pulsed Nd–YAG laser has been studied. It was found that the beam interaction time of a pulsed laser has a significant effect on microstructure and properties of alloyed layers. The results indicated that with changes in the beam diameter, higher thickness of alloyed layer and higher microhardness are both obtained at a lower effective interaction time. When travel speed changes, the same conditions are obtained at a higher effective interaction time.     

激光扫描速度对40Ct钢激光表面合金化层组织性能的影响

为了改善金属拉拔卷筒40Cr铜的性能,采用Mo制成合金粉末,用CO2激光对卷筒表面进行激光合金化处理。研究激光合金化的工艺参数,对不同扫描速度下合金化层的质量进行比较并对其组织进行分析。结果表明：激光合金化工艺参数为：功率P=2．0kW,焦距f=315mm,搭接率为40％,扫描速度V=6mm／s,获得的合金化层具有良好的组织和性能,没有裂纹产生,未发现不熔物,组织较均匀。     

高熵合金FeCrCoNiMn热浸铝熔体的界面结构及组织形成机制研究

用真空电弧炉制备了铸态高熵合金FeCrCoNiMn(HEA),将高熵合金在700℃铝熔体中进行了不同时间(0~1h)的保温热浸实验,分析了HEA-Al固/液界面反应的组织演变及形成机理。结果表明,高熵合金在铝熔体中热浸反应时,其界面附近可形成由Al_(86)Cr_(13.5)Fe_(6.5)、Al_(86)Mn_(14)、Al_3Ni和Al_9Co_2多种富铝金属间化合物组成的反应层、富铝块体相以及含Fe和Ni的富铝层状析出相和网状结构组织。热浸初期,界面反应层的形成和长大主要受高熵合金表面元素的溶解和脱嵌过程控制,此时反应层和块体相的形成和长大主要位于铝溶体一侧且反应层界面迁移速率较快;形成反应层后,反应层厚度随热浸反应时间的延长而增大,当反应时间t10min后,反应层厚度基本维持在20μm左右不再变化,此时反应层界面迁移速率有所变缓。     

Influence of laser surface alloying with chromium and nickel on corrosion resistance of type 304L stainless steel

Abstract

The influence of laser surface alloying (LSA) with Cr and Cr + Ni on the corrosion behaviour of type 304L stainless steel (SS) was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in chloride (0·5M NaCl) and acidic (1 N H₂SO₄) media. Surface alloying was carried out by laser cladding type 304L SS substrate with premixed powders of AISI type 316L SS and the desired alloying elements. The results indicated that Cr surface alloyed specimen exhibited a duplex (γ + α) microstructure with Cr content of ～24 wt-%, whereas Cr + Ni surface alloyed specimen was associated with austenitic microstructure with Cr and Ni contents of ～22 wt-% each. The potentiodynamic polarisation results in chloride solution indicated that LSA with Cr + Ni considerably enhanced the pitting corrosion resistance compared with LSA with Cr alone. In acidic media, such beneficial effects were not observed. Electrochemical impedance spectroscopy results showed an increase in semicircle arc for both chloride and acidic media for both Cr and Cr + Ni clad samples indicating improvement in the oxide film stability compared with untreated specimen. The polarisation resistance was higher and capacitance values of the laser clad specimen were lower than those in the untreated specimen. The microstructural changes and compositional variations produced by LSA are correlated to the corrosion behaviour.     

温度对40Cr13钢等离子表面渗铌层组织的影响

为提高马氏体不锈钢的耐蚀和耐磨性能,选择40Cr13不锈钢为基材、纯铌板为靶材,采用双辉等离子表面冶金技术在不锈钢表面制备合金化层.用SEM、GDOES、XRD等方法分析渗铌温度对铌合金层组织、成分、相组成、表面形貌及硬度的影响,并对渗层形成机制及表面硬化机理进行了研究.结果表明:在900~1 000℃形成的铌合金层组织均匀致密,合金层主要由Nb2C、Nb C、Fe2Nb、Cr2Nb及铌组成;合金层表面粗糙度随渗铌温度的提高而增加;合金层厚度随渗铌温度改变发生不同变化规律,950℃渗铌形成的渗层约13μm,900和1 000℃渗铌后合金层厚度均为7μm左右;不同温度渗铌后试样的表面硬度与基体相比均有较大幅度的提高,1 000℃渗铌后试样表面硬度高达约985 HV0.025,900℃渗铌后约758 HV0.025,而950℃渗铌后表面硬度最低,约698 HV0.025.     

铸钢件表面铸渗合金化试验研究及应用

通过对各组成比例不同的合金涂料进行试验,研究各种涂料对铸件表面质量和合金化层组织的影响,从中选择合理的配比,并应用于破碎机机锤。生产试验结果表明,经表现合金化的破碎机机锤磨耗明显低于未经表现合金化的破碎机锤;合金涂料的配比是铸件表面合金人技术的关键。     

Laser surface coating of Mo–WC metal matrix composite on Ti6Al4V alloy

Laser surface alloying of Mo, WC and Mo–WC powders on the surface of Ti6Al4V alloys using a 2 kW Nd-YAG laser was performed. The dilution effect upon the microstructure, microhardness and wear resistance of the surface metal matrix composite (MMC) coating was investigated. With a constant thickness of pre-placed powder, the dilution levels of the alloyed layers were found to increase with the incident laser power. The fabricated surface MMC layer was metallurgically bonded to the Ti6Al4V substrate. The microhardness of the fabricated surface layer was found to be inversely proportional to the dilution level. The EDAX and XRD spectra results show that new intermetallic compounds and alloy phases were formed in the MMC layer. With the existence of Mo content in the pre-placed powder, the β-phase of Ti in the MMC coating can be retained at the quenching process. With increasing weight percentage content of WC particles in the Mo–WC pre-pasted powder, the microhardness and sliding wear resistance of the laser surface coating were increased by 87% and 150 times, respectively, as compared with the Ti6Al4V alloy. The surface friction of the laser-fabricated MMC coatings was also decreased as compared with the worn Ti6Al4V substrate.     

High-temperature thermal barrier coating formation by laser alloying of CP-Ti with pre-placed Ni-SiC coating

High-temperature thermal barrier coating was created on CP-Ti using a pre-placed Ni-SiC layer by laser alloying technique. The coating was developed using 80% Ni + 20% SiC, 50% Ni + 50% SiC and 60% Ni + 40% SiC, and the latter two compositions are found to be efficient in producing a uniform layer. The 100% SiC pre-placement was also used. A flaw-less coating of 0.4–0.6 mm thickness was produced at a lower power density of 1.3 to 1.9 × 10⁵ W cm^–2. Very high power density of 2.5–3.0 × 10⁵ W cm^–2 is inefficient to produce uniform coating. The laser alloyed coating consists of dendrites and intermetallic precipitates. The degree of dendrite population depends upon the coating composition and laser processing conditions. The coating hardness was 600–1200 HV, which is three to six times higher than the base titanium. Uniform hardness was obtained for the coatings produced at a laser power density of 1.3 × 10⁵ W cm^–2. The titanium silicide (TiNiSi, Ti₅Si₃, TiSi) and nickelide (NiTi₂) phases formed on the laser-alloyed coating surface was confirmed by X-ray analysis. These intermetallic phases can improve high-temperature properties of titanium and its alloys. The effect of laser power density and coating composition on the alloying depth alloying width, hardness and microstructure are discussed. The present work investigated the microstructure evolution, hardness and compound phases by means of optical and scanning electron microscopy, Vickers hardness testing, EDXRD and SIMS analysis. A 5 kW CW CO₂ laser was used for laser alloying experiments.     

Development of microstructure in laser surface alloying of steel with chromium

Laser surface alloying (LSA) was used to formin situ Fe-Cr-C alloys on AISI 1018 steel substrates. Chromium powders of different particle sizes were mixed together to obtain optimum packing density of the powder deposited on the substrate. The surface was then melted using a 2kW CW carbon dioxide laser. The processing conditions were related to solute (chromium) content, microstructural refinement of the laser alloyed zone and the heat affected zone (HAZ). The microstructure of the laser surface alloyed region was investigated by optical, scanning and transmission electron microscopy, and X-ray microanalysis techniques. Microstructural study showed a high degree of grain refinement and an increase in solid solubility of alloying element. This process produced a fine distribution of complex type of carbide precipitate in the martensite-ferrite matrix because of the high cooling rate. An alloy of this composition does not show any retained phase. The nature of alloying and chemical diffusion profile as a function of intertrack separation distance affects the final content of alloying element in the surface layer.     

Nb-Ti/Al/Ni/Au based ohmic contacts to AlGaN/GaN

In this paper, we report on a novel Nb-Ti/Al/Ni/Au metallic system proposed to form ohmic contact to AlGaN/GaN heterostructure. The metallic system uses deposition of thin niobium layer as the first layer in contact with the AlGaN barrier layer before deposition of the conventional Ti/Al/Ni/Au metallic system. The fabrication and electrical characterization of the Nb-Ti/Al/Ni/Au based ohmic contacts are presented. We have shown that Nb-based ohmic contacts at optimal alloying temperatures seem to be superior to that of conventional Ti/Al/Ni/Au in both surface morphology and contact resistivity evaluation. Auger Electron Spectroscopy (AES) and Secondary Ion Mass Spectroscopy (SIMS) are also used to evaluate the improved ohmic contact formation.     

Laser surface alloying of medium carbon steel with SiC(P)

Laser surface alloying (LSA) is increasingly recognised as a powerful surface modification tool to enhance the wear and corrosion resistance of engineering components. The present work deals with laser alloying of medium carbon steel with silicon carbide using a high-power CO₂ laser. A processing regime, identifying an appropriate laser power-scan speed combination for achieving defect-free alloyed layers, has been established during the study. The influence of repetitive scans on the alloyed layer properties was also subsequently investigated in a comprehensive manner. Repetitive scanning was found to affect substantially the laser-alloyed zone (LAZ) and heat-affected zone dimensions, as well as the phase constitution of the laser-alloyed layers. The microstructure in the LSA layers was also observed to vary significantly with the number of scans, besides changing quite distinctly with depth in the LAZ. Tribological tests revealed considerable improvement in abrasive wear performance by laser surface alloying, and the results also emphasise the need to control the number of repetitive scans to achieve optimum performance.     

Distribution of concentration of gold in the process of laser alloying of the nickel surface layer

The paper presents the results of studies on the mechanism of laser alloying of nickel with gold. From the investigations carried out, it has been found that thermocapillary phenomena play a predominant role in the alloying process. Experiments have satisfactorily confirmed the distribution area of the capillary motion velocity obtained by theoretical calculations. The paper contains examples of the actual distribution of the alloying material concentration in the areas alloyed with a single laser pulse.