Blend membranes based on sulfonated poly(ether ether ketone) and poly(vinylidene fluoride) for high performance direct methanol fuel cell

Various polymeric blends based on sulfonated poly(ether ether ketone) (sPEEK)/poly(vinylidene fluoride) (PVdF) were prepared for the membranes of direct methanol fuel cell. The blend membranes showed good compatibility within a limited composition range of less than around 10 wt% of PVdF. The blend membrane containing 2.5 wt% exhibited highest proton conductivity at room temperature among the tested blends. The dimensional stability was enhanced with introducing PVdF into the blend membrane. These could contribute to high performance of the cell based on the blend membrane.     

Processing induced morphological development in hydrated sulfonated poly(arylene ether sulfone) copolymer membranes

The development of morphological solid-state structures in sulfonated poly(arylene ether sulfone) copolymers (acid form) by hydrothermal treatment was investigated by water uptake, dynamic mechanical analysis (DMA), and tapping mode atomic force microscopy (TM-AFM). The water uptake and DMA studies suggested that the materials have three irreversible morphological regimes, whose intervals are controlled by copolymer composition and hydrothermal treatment temperature. Ambient temperature treatment of the membranes afforded a structure denoted as Regime1. When the copolymer membranes were exposed to a higher temperature, AFM revealed a morphology (Regime2) where the phase contrast and domain connectivity of the hydrophilic phase of the copolymers were greatly increased. A yet higher treatment temperature was defined which yielded a third regime, likely related to viscoelastic relaxations associated with the hydrated glass transition temperature (hydrated T_g). The required temperatures needed to produce transitions from Regime1 to Regime2 or Regime3 decreased with increasing degree of disulfonation. These temperatures correspond to the percolation and hydrogel temperatures, respectively. Poly(arylene ether sulfone) copolymer membranes with a 40% disulfonation in Regime2 under fully hydrated conditions showed similar proton conductivity (∼0.1 S/cm) to the well-known perfluorinated copolymer Nafion^® 1135 but exhibited higher modulus and water uptake. The proton conductivity and storage modulus are discussed in terms of each of the morphological regimes and compared with Nafion 1135. The results are of particular interest for either hydrogen or direct methanol fuel cells where conductivity and membrane permeability are critical issues.     

Multiblock sulfonated-fluorinated poly(arylene ether)s for a proton exchange membrane fuel cell

New proton exchange membranes were prepared and evaluated as polymer electrolytes for a proton exchange membrane fuel cell (PEMFC). Sulfonated-fluorinated poly(arylene ether) multiblocks (MBs) were synthesized by nucleophilic aromatic substitution of highly activated fluorine terminated telechelics made from decafluorobiphenyl with 4,4′-(hexafluoroisopropylidene)diphenol and hydroxyl-terminated telechelics made from 4,4′-biphenol and 3,3′-disulfonated-4,4′-dichlorodiphenylsulfone. Membranes with various sulfonation levels were successfully cast from N-methyl-2-pyrrolidinone. An increase sulfonated block size in the copolymer resulted in enhanced membrane ion exchange capacity and proton conductivity. The morphological structure of MB copolymers was investigated by tapping mode atomic force microscopy (TM-AFM) and compared with those of Nafion^® and sulfonated poly(arylene ether) random copolymers. AFM images of MBs revealed a very well defined phase separation, which may explain their higher proton conductivities compared to the random copolymers. The results are of particular interest for hydrogen/air fuel cells where conductivity at high temperature and low relative humidity is a critical issue.     

Synthesis and characterization of controlled molecular weight disulfonated poly(arylene ether sulfone) copolymers and their applications to proton exchange membranes

tert-Butylphenyl terminated disulfonated poly(arylene ether sulfone) copolymers with controlled molecular weights (M_n), 20-50 kg mol⁻¹, were successfully prepared by direct copolymerization of the two activated halides, biphenol and the endcapper, 4-tert-butylphenol. The high molecular weight copolymer (molecular weight over 80 kg mol⁻¹) was also synthesized with 1:1 stoichiometry without an endcapping reagent. The chemical compositions and the molecular weights of the endcapped copolymers were characterized by their ¹H NMR spectra utilizing the 18 unique protons at the chain ends. Modified intrinsic viscosity measurements in 0.05 M LiBr/NMP solution further correlated well with NMR results. Combining the endcapping chemistry with proton NMR end group analysis and intrinsic viscosity measurements, one can demonstrate a powerful tool for characterizing molecular weight of sulfonated poly(arylene ether sulfone) random copolymers. This enables one to further investigate the influence of molecular weight on several critical parameters important for proton exchange membranes, including water uptake, in-plane protonic conductivity and selected mechanical properties. These are briefly discussed herein and will be more fully described in subsequent publications.     

DMFCs用SPEEK/SiOx-S复合质子交换膜

A sulfonated poly(ether ether ketone) (SPEEK) membrane with a fairly high degree of sulfonation (DS) can swell excessively and even dissolve at high temperature. To solve these problems, insolvable functionalized silica powder with sulfonic acid groups (SiOx-S) was added into the SPEEK matrix (DS 55.1%) to prepare SPEEK/ SiOx-S composite membranes. The decrease in both the swelling degree and the methanol permeability of the membranes was a dose-dependent result of addition of the SiOx-S powder. Pure SPEEK membrane swelled 52.6% at 80°C, whereas the SPEEK/SiOx-S (15%, by mass) membrane swelled only 27.3% at the same temperature. From room temperature to 80℃, all SPEEK/SPEEK/SiOx-S composite membranes had methanol permeability of about one order of magnitude lower than that of Nafion115. Compared with pure SPEEK membranes, the addition of the SiOx-S powder not only leads to higher proton conductivity, but also increases the dimensional stability at higher temperatures, and greater proton conductivity can be achieved at higher temperature. The SPEEK/SiOx-S (20%, by mass) membrane could withstand temperature up to 145°C, at which in 100% relative humidity (RH) its proton conductivity exceeded slightly that of Nafion115 membrane and reached 0.17 S•cm－1, while pure SPEEK mem-brane dissolved at 90°C. The SPEEK/SiOx-S composite membranes are promising for use in direct methanol fuel cells because of their good dimensional stability, high proton conductivity, and low methanol permeability.     

Proton exchange membranes based on poly(vinylidene fluoride) and sulfonated poly(ether ether ketone)

Blend membranes were obtained by solution casting from poly(vinylidene fluoride) (PVDF) and sulfonated poly(ether ether ketone) (SPEEK) in N,N-dimethylacetamide (DMAc). DSC and XRD were used to characterize the structure of the blend membranes. The effect of PVDF content on the membrane properties was investigated. The methanol permeability, water uptake and the swelling ratio of blend membranes decreased with the increase of PVDF content. Though the proton conductivity decreased upon the addition of PVDF, they were still comparable to that of Nafion^® 117 membrane. Higher selectivities were also found for most blend membranes in comparison with Nafion^® 117 membrane. The effect of methanol concentration on solution uptake, swelling ratio and methanol permeability of the blend membranes was also studied.     

Alkaline polymer electrolyte membranes from quaternized poly(phthalazinone ether ketone) for direct methanol fuel cell

Quaternized poly(phthalazinone ether ketone)s (QPPEK)s were synthesized by the chloromethylation and quaternization of poly(phthalazinone ether ketone) (PPEK) with chloromethyl methyl ether in 98% concentrated sulfuric acid and following trimethylamine. The presence of ? CH₂Cl groups in chloromethylated PPEK was confirmed by ¹H‐NMR. An alkaline QPPEK membrane was prepared and its thermal and mechanical properties were tested. The alkaline QPPEK membrane had a methanol permeability 6.57 × 10^?7 cm²/s and the highest anion conductivity 1.14 × 10^?2 S/cm. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Proton conducting membranes based on sulfonated poly(ether ether ketone)/TiO2 nanocomposites for a direct methanol fuel cell

This paper presents an evaluation of the effects of titanium dioxide nanoparticles in sulfonated poly(ether ether ketone) (SPEEK) with a sulfonation degree of 57%. A series of inorganic/organic hybrid membranes was prepared with a systematic variation of titanium dioxide nanoparticle content. Their water uptake, methanol permeability and proton conductivity as a function of temperature were investigated. The results obtained show that the inorganic oxide network decreases the proton conductivity and water swelling. It is also found that increasing the inorganic oxide content leads to a decrease of methanol permeability. In terms of morphology, the membranes are homogeneous and exhibit good adhesion between inorganic domains and the polymer matrix. The proton conductivity and fuel cell performances of the nanocomposite membranes showed very good prospective in direct methanol fuel cell usages. The properties of the composite membranes are compared with those of standard Nafion membranes. Copyright © 2006 Society of Chemical Industry     

Multiblock poly(arylene ether nitrile) disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes: Part 1 synthesis and characterization

A series of multiblock copolymers based upon alternating segments of a hydrophilic disulfonated poly(arylene ether sulfone) and a hydrophobic fluorine-terminated poly(arylene ether benzonitrile) (6FPAEB) were synthesized and characterized for use as proton exchange membranes (PEM). The ion-exchange capacity of the block copolymers were varied by utilizing 4,4′-biphenol or hydroquinone in combination with 3,3′-disulfonated-4,4′-dichlorodiphenyl sulfone (SDCDPS) to form the hydrophilic segments. The alternating block copolymer morphology was achieved by using mild temperatures to link the oligomers together and minimize ether–ether interchange reactions. Both the 4,4′-biphenol and hydroquinone based membranes showed high proton conductivity with moderate water uptake and good mechanical properties. The block copolymers displayed nanophase separated morphologies, confirmed by transmission electron microscopy (TEM) and small angle x-ray scattering (SAXS). The strong membrane performance was attributed to the multi-phase morphology.     

Novel side-chain-type sulfonated hydroxynaphthalene-based Poly(aryl ether ketone) with H-bonded for proton exchange membranes

A series of novel side-chain-type sulfonated hydroxynaphthalene poly(aryl ether ketone)s (SHNPAEKs) containing hydroxyl groups was synthesized by post grafted method and the sulfonated degree (Ds) of the polymers could be well controlled. The resulting polymers were characterized by ¹H NMR, FT-IR and thermogravimetric analysis (TGA). Meanwhile, the membrane properties for fuel cell applications such as water uptake, proton conductivity and methanol transport have been studied. The influence of pendent structure and inter-/intramolecular H-bonded to the properties of SHNPAEKs has been investigated. The proton conductivities of SHNPAEK membranes showed a range of 0.020-0.197 S/cm and the highest conductivity of 0.197 S/cm was obtained for SHNPAEK-90 (IEC = 2.08 meq./g) at 80 °C. The methanol permeability of SHNPAEK membranes was in the range from 2.65 × 10⁻⁷ to 11.9 × 10⁻⁷ cm²/s, which was much lower than that of Nafion 117.     

Sulfonated poly(ether ether ketone) membranes crosslinked with sulfonic acid containing benzoxazine monomer as proton exchange membranes

The incorporation of benzoxazine (Ba) or sulfonic acid containing benzoxazine (SBa) as a crosslinking agent in SPEEK proton exchange membrane (PEM) can substantially improve the SPEEK membrane performance. The SPEEK-SBa membranes give higher effective selectivity than corresponding SPEEK-Ba membranes under close crosslinker loading and thus are more suitable to be used in direct methanol fuel cells. The best achieved SPEEK-SBa composition (SBa40) gives reasonable proton conductivity (0.91 × 10⁻² S cm⁻¹) but significantly lower methanol permeability (6.5 × 10⁻⁸ S² cm⁻¹). The achieved effective selectivity (Φ = SPEEK-SBa40: 14.0 × 10⁴ S s cm⁻³) is substantially higher than the plain SPEEK (Φ = 7.24 × 10⁴ S s cm⁻³) which has great potential for practical applications in DMFCs.     

Properties of SPEEK based PEMs for fuel cell application

Comparative studies of membranes prepared using different solvents, have shown that the casting solvent plays a significant role, affecting their proton conductivity and mechanical strength. It has been found that using DMF strongly decreases the membrane conductivity in comparison with other solvents studied. The ¹H NMR results yield an insight into the mechanism of this effect, evidencing the formation of the strong hydrogen bonding of sulfonic acid groups with DMF. This can explain the large discordances of more than an order of magnitude existing between the conductivity results for sulfonated polyetheretherketone (PEEK) in some previous studies and in this work. It is also found that residual sulphuric acid, which is very difficult to eliminate from highly sulfonated polyetheretherketone (SPEEK), also affects its conductivity and under high temperature treatment, enters into reaction with both DMF and N,N-dimethylacetamide (DMAc), causing their degradation. As discussed in the present contribution, the conductivity measurement technique may also be a reason for discrepancy in the reported conductivity characteristics of SPEEK.     

Sulfonated poly(arylene ether sulfone) membranes based on biphenol for direct methanol fuel cells

A series of sulfonated poly(arylene ether sulfone) (PAES) were synthesized through direct aromatic nucleophilic substitution polycondensation of 3,3′-disulfonate-4,4′-dichlorodiphenylsulfone (SDCDPS), 4,4-dichlorodiphenylsulfone (DCDPS) and 4,4-biphenol (BP). With increasing sulfonate groups in the polymer, water uptake, ion exchange capacity (IEC) and proton conductivities increased, resulting from enhanced membrane hydrophilicity. The membranes exhibited higher thermal stability up to 300 °C, verified by thermogravimetric analysis (TGA). A maximum proton conductivity of 0.11 S/cm at 50 mol% of sulfonation degree was measured at 30 °C, which is slightly higher than Nafion®117 membrane (0.0908 S/cm). However, the methanol permeability of the PAES membrane was much lower than that of Nafion®117 membrane. As a result, a single cell performance test demonstrated that PAES-BP with 50 mol% sulfonation degree exhibited higher power density than Nafion®117.     

Sulfonated poly(ether ether ketone)/zirconium tricarboxybutylphosphonate composite proton-exchange membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) (SPEEK) is a very promising alternative membrane material for direct methanol fuel cells. However, with a fairly high degree of sulfonation (DS), SPEEK membranes can swell excessively and even dissolve at high temperature. This restricts membranes from working above a high tolerable temperature to get high proton conductivity. To deal with this contradictory situation, insolvable zirconium tricarboxybutylphosphonate (Zr(PBTC)) powder was employed to make a composite with SPEEK polymer in an attempt to improve temperature tolerance of the membranes. SPEEK/Zr(PBTC) composite membranes were obtained by casting a homogeneous mixture of Zr(PBTC) and SPEEK in N,N-dimethylacetamide on a glass plate and then evaporating the solvent at 60°C. Many characteristics were investigated, including thermal stability, liquid uptake, methanol permeability and proton conductivity. Results showed significant improvement not only in temperature tolerance, but also in methanol resistance of the SPEEK/Zr(PBTC) composite membranes. The membranes containing 30 wt-% ∼ 40 wt-% of Zr(PBTC) had their methanol permeability around 10⁻⁷ cm²·s⁻¹ at room temperature to 80°C, which was one order of magnitude lower than that of Nafion?115. High proton conductivity of the composite membranes, however, could also be achieved from higher temperature applied. At 100% relative humidity, above 90°C the conductivity of the composite membrane containing 40 wt-% of Zr(PBTC) exceeded that of the Nafion?115 membrane and even reached a high value of 0.36 S·cm⁻¹ at 160°C. Improved applicable temperature and high conductivity of the compositemembrane indicated its promising application inDMFC operations at high temperature. __________ Translated from Acta Polymerica Sinica, 2007, (4): 337–342 [译自:高分子学报]     

Mass transport of direct methanol fuel cell species in sulfonated poly(ether ether ketone) membranes

Homogeneous membranes based on sulfonated poly(ether ether ketone) (sPEEK) with different sulfonation degrees (SD) were prepared and characterized. In order to perform a critical analysis of the SD effect on the polymer barrier and mass transport properties towards direct methanol fuel cell species, proton conductivity, water/methanol pervaporation and nitrogen/oxygen/carbon dioxide pressure rise method experiments are proposed. This procedure allows the evaluation of the individual permeability coefficients in hydrated sPEEK membranes with different sulfonation degrees. Nafion^® 112 was used as reference material. DMFC tests were also performed at 50 °C. It was observed that the proton conductivity and the permeability towards water, methanol, oxygen and carbon dioxide increase with the sPEEK sulfonation degree. In contrast, the SD seems to not affect the nitrogen permeability coefficient. In terms of selectivity, it was observed that the carbon dioxide/oxygen selectivity increases with the sPEEK SD. In contrast, the nitrogen/oxygen selectivity decreases. In terms of barrier properties for preventing the DMFC reactants loss, the polymer electrolyte membrane based on the sulfonated poly(ether ether ketone) with SD lower or equal to 71%, although having slightly lower proton conductivity, presented much better characteristics for fuel cell applications compared with the well known Nafion^® 112. In terms of the DMFC tests of the studied membranes at low temperature, the sPEEK membrane with SD = 71% showed to have similar performance, or even better, as that of Nafion^® 112. However, the highest DMFC overall efficiency was achieved using sPEEK membrane with SD = 52%.     

New multiblock copolymers of sulfonated poly(4′-phenyl-2,5-benzophenone) and poly(arylene ether sulfone) for proton exchange membranes. II

Rigid-rod poly(4′-phenyl-2,5-benzophenone) telechelics were synthesized by Ni(0) catalytic coupling of 2,5-dichloro-4′-phenylbenzophenone and the end-capping agent 4-chloro-4′-fluorobenzophenone. The degree of polymerization was determined by ¹³C NMR. The telechelics produced were selectively sulfonated by concentrated sulfuric acid at 50 °C. The degree of sulfonation was controlled by varying the reaction time and was determined by titration. The nucleophilic step copolymerization of the fluoroketone activated sulfonated poly(4′-phenyl-2,5-benzophenone) oligomer (M_n=3.05×10³ g/mol) with hydroxyl terminated biphenol based polyarylethersulfone (M_n=4.98×10³ g/mol) afforded an alternating multiblock sulfonated copolymer that formed flexible transparent films, in contrast to the high molecular weight rigid rod homopolymers. They were tested for water absorption and proton conductivity by specific impedance. The synthesis and characterization of these multiblock copolymers are reported.     

Random sulfonated poly(arylene ether sulfone) and sulfonated poly(arylene ether ketone) membranes for fuel cell applications

In this study, sulfonated poly(arylene ether sulfone) (SPAES) and sulfonated poly(arylene ether ketone) (SPAEK) were randomly synthesized, employing a presulfonation process. This presulfonation process resulted in a more controlled and reproducible sulfonation level. The respective polymers were prepared using 2,2-Bis(4-hydroxyphenyl) propane at 50% molar ratio, which also provided some membrane elasticity. The resulting polymers, each had 25% of the block containing the sulfonic domains (SPAES A 25 and SPAEK A 25). Better conductive membranes were achieved for the random sulfone polymers than for the random ketone polymers, with values, respectively, of 0.24 and 0.07 S cm⁻¹ at 80°C. The lower proton conductivity from the ketone-based polymer was compensated with very low methanol permeability (0.25 × 10⁻⁶ cm² s⁻¹) and outstanding oxidative stability. The selectivity of both polymer membranes exceeded the reported values for the state-of-the-art Nafion® 117 and other commercially available options. Both polymer membranes, with their unique combination of ionic domains, elastomeric blocks, and resulting morphology, could be viable candidates for fuel cell applications.     

Proton exchange membranes based on modified sulfonated poly(ether ether ketone) membranes with chemically in situ polymerized polypyrrole

Sulfonated poly(ether ether ketone) (SPEEK) membranes were modified with chemically in situ polymerized polypyrrole (PPy). The effects of temperature and methanol concentration on the solution uptake and the swelling ratio of SPEEK/PPy membranes were investigated. The solution uptake and the swelling ratio of the membranes decreased upon the incorporation of PPy. When the methanol concentration increased, both the solution uptake and the swelling ratio increased to a maximum, and then decreased. FT-IR, XRD, DSC and TGA were used to characterize the modified membranes. The methanol permeability of modified SPEEK membranes decreased upon the incorporation of PPy, and higher selectivity values were found for SPEEK/PPy membranes in comparison with pure SPEEK and Nafion^® 117 membranes.     

Synthesis and characterization of poly(aryl ether ketone) copolymers containing (hexafluoroisopropylidene)-diphenol moiety as proton exchange membrane materials

Sulfonated poly(aryl ether ketone)s (SPAEK) copolymers were synthesized by aromatic nucleophilic polycondensation from 4,4′-(hexafluoroisopropylidene)-diphenol, 1,3-bis(4-fluorobenzoyl)benzene and di-sulfonated difluorobenzophenone. The copolymers exhibited good thermal and oxidative stability. The SPAEK membranes with sulfonic acid content (SC) ranging from 0.6 to 1.16 maintained adequate mechanical strength after immersion in water at 80 °C for 24 h. The proton conductivities of the SPAEK films increased with SC and temperature, reaching values above 3.3×10⁻² S/cm at 80 °C for SC≥0.76. Tensile strength measurement indicated that SPAEK membranes with SC 0.76, 0.98 and 1.16 are tough and strong at ambient conditions. Consequently, these materials are promising as proton exchange membranes (PEM) for fuel cells operated at medium temperatures.     

质子交换膜燃料电池用磺化聚醚醚酮膜的研究进展

Nafion膜具有优良的化学稳定性和导电性能,但是它成本高,高温下几乎不导电。本文回顾了Nafion替代膜之一——磺化聚醚醚酮（SPEEK）膜及SPEEK/离子液体（IL）复合膜的研究进展。介绍了SPEEK制备的两种方法：直接磺化法和磺化单体聚合法,其中直接磺化法工艺简单,但磺化度（DS）≤1.0,反应较难控制;磺化单体聚合法DS可控,但工艺复杂,原料有毒。简述了温度、反应时间、原料配比、磺化单体种类、制膜工艺及溶剂对SPEEK膜性能的影响：直接磺化法中DS与温度成负相关,与反应时间成正相关,与原料配比关系不大;磺化单体聚合法中DS受磺化单体的种类和氟酮与磺化氟酮的比例影响较大。着重介绍了SPEEK/咪唑离子液体复合膜和SPEEK/季铵盐离子液体复合膜的研究现状及应用于质子交换膜燃料电池（PEMFC）时存在的问题。最后对SPEEK/IL复合膜未来的研究方向进行了展望,即解决燃料电池运行过程中复合膜中离子液体流失及与Pt基催化剂相容性等关键问题,以提高PEMFC的性能。