Dispersion of nanoclay into polypropylene with carbon dioxide in the presence of maleated polypropylene

The effect of maleic anhydride grafted polypropylene (PP-g-MA) on the mechanical and rheological properties of polypropylene (PP)–clay nanocomposites prepared with nanoclay expanded with CO₂ and direct melt blending was studied. The results from the studies of the mechanical properties, rheological properties, and transmission electron microscopy show that when PP-g-MA was combined with the technique that used CO₂, greater enhancements in the mechanical properties and degree of dispersion of nanoclay in PP were observed. Furthermore, yieldlike behavior in the viscosity and a tail in the low-frequency behavior of the elastic modulus was attributed to the reaction of PP-g-MA with the nanoclay surface and not exfoliation. A fairly well-dispersed morphology was observed for concentrations as high 6.8 wt % clay when the clay was expanded and mixed with CO₂. At this concentration, mechanical properties such as yield strength and modulus increased by as much as 13 and 69%, respectively, relative to the pure PP. Furthermore, the modulus of the composite samples prepared with PP-g-MA and CO₂ was some 15% higher than that of samples prepared by direct melt compounding (without the use of CO₂). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The TiO2–Clay-LDPE Nanocomposite Packaging Films: Investigation on the Structure and Physicomechanical Properties

The role of nanoclays and TiO₂ nanoparticle loadings were investigated on low density polyethylene crystalline structure, in addition to studying packaging film properties such as barrier, thermal and mechanical properties. The polymer crystal study indicated for the orthorhombic crystal phase and about 20% lower degree of crystallinity for nanocomposites containing more than 2 wt.% TiO₂ nanoparticles. Based on the X-ray diffraction technique, the dispersion of nanoclays was improved to almost good degree of clay exfoliation with the company of 4 wt.% TiO₂ nanoparticles. In agreement with XRD results, the TEM morphological studies mainly suggest that TiO₂ has a helpful effect on nanoclay exfoliation. The increase in degradation temperature of nanocomposites may be attributed to the formation of inorganic char on polymer melt. The barrier properties of TiO₂/clay nanocomposite packaging films depend mainly on nanoclay loading with an unclear trend from TiO₂ nanoparticles. The increase in elastic modulus and the yield stress of nanocomposite films showed great effects on film mechanical properties by nanoclays.     

Using supercritical carbon dioxide in preparing carbon nanotube nanocomposite: Improved dispersion and mechanical properties

Improvements in carbon nanotube (CNT) dispersion and subsequent mechanical properties of CNT/poly(phenylsulfone) (PPSF) composites were obtained by applying the supercritical CO₂ (scCO₂)‐aided melt‐blending technique that has been used in our laboratory for nanoclay/polymer composite preparation. The preparation process relied on rapid expansion of the CNTs followed by melt blending using a single‐screw extruder. Scanning electronic microscopy results revealed that the CNTs exposed to scCO₂ at certain pressures, temperatures, exposure time, and depressurization rates have a more dispersed structure. Microscopy results showed improved CNT dispersion in the polymer matrix and more uniform networks formed with the use of scCO₂, which indicated that CO₂‐expanded CNTs are easier to disperse into the polymer matrix during the blending procedure. The CNT/PPSF composites prepared with scCO₂‐aided melt blending and conventional melt blending showed similar tensile strength and elongation at break. The Young's modulus of the composite prepared by means of conventional direct melt blending failed to increase beyond the addition of 1 wt% CNT, but the scCO₂‐aided melt‐blending method provided continuous improvements in Young's modulus up to the addition of 7 wt% CNT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

The effect of maleic anhydride grafting efficiency on the flexural properties of polyethylene composites

Many authors have reported on the property enhancements possible by compounding high density polyethylene (HDPE) with fillers to produce composites. It is accepted that polyethylene combined with materials such as nanoclay or wood flour will not yield favorable properties unless a compatibilizing material is used to form a link. In this work, compatibilized HDPE was produced by grafting maleic anhydride (MA) to its backbone in a twin screw extruder using a peroxide initiated reactive process. Fourier transform infrared spectroscopy (FTIR) was used to examine the effects of varying peroxide and MA levels on the grafting percentage and it was found that a high percentage could be achieved. The gel content of each HDPE‐g‐MA batch was determined and twin bore rheometry analysis was carried out to examine the effects of crosslinking and MA grafting on the melt viscosity. These HDPE‐g‐MA compatibilizers were subsequently compounded with nanoclay and wood flour to produce composites. The composite materials were tested using a three point bending apparatus to determine the flexural modulus and strength and were shown to have favorable mechanical properties when compared with composites containing no compatibilizer. X‐ray diffraction (XRD) was used to examine the effects of grafted MA content on the intercalation and exfoliation levels of nanoclay composites. The results from XRD scans showed that increased intercalation in polymer nanoclay composites was achieved by increasing the grafted MA content. This was confirmed using a scanning electron microscope, where images produced showed increased levels of dispersion and reductions in nanoclay agglomerates. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphological,rheological and thermal studies in melt processed compatibilized PA6/ABS/clay nanocomposites

Multicomponent compatibilized blends of polyamide 6 (PA6) and styrene-butadiene-acrylonitrile (ABS) with co-continuous morphology are among commercial alloys with an interesting combination of properties. To further enhance the properties different amounts of nanoclay were incorporated into these blends through a one step melt mixing process. The effect of nanoclay addition on rheological, thermal stability, crystallization and morphological properties of the nanocomposites were investigated and compared with those of the neat blends. The nanoscale dispersion of the clay layers in the blends were confirmed through X-ray diffraction and transmission electron microscopy methods. Rheological investigation indicated an increased viscosity and melt elasticity for the nanocomposite systems. The viscosity of nanocomposites followed a shear thinning flow behavior and decreased with increasing shear rates. The changes in the rheological properties were accompanied by refinement of the co-continuous morphology. For thermal degradation under N₂ atmosphere, the onset and maximum of degradation temperatures for the nanocomposites were as high as the neat blends, while significant improvement in thermal stability (about 60 °C by 3 wt% clay addition) was observed in the air environment. In addition agglomerated clay particles did not significantly affect thermal stability of the polymer matrix. Non-isothermal crystallization results indicated that the clay layers had a retarding effect on the crystal growth rate and facilitated the formation of α crystalline form. In addition no nucleation effect was observed during the crystallization process due to incorporation of nanoclay into the blends.     

Optimization of mechanical properties of PP/Nanoclay/CaCO3 ternary nanocomposite using response surface methodology

Response surface method of experimental design was applied to optimize the mechanical properties of polypropylene (PP)/nanoclay/CaCO₃ hybrid ternary nanocomposite using three different levels of melt flow index (MFI) of PP, nanoclay, and CaCO₃ contents. The samples were prepared by melt mixing in a lab scale corotating twin screw extruder. The main effect of each parameter on the tensile modulus, tensile strength, and impact strength was extensively discussed. The structure of obtained nanocomposite was studied using X‐ray diffraction (XRD), atomic force microscopy (AFM), and scanning electron microscopy (SEM) techniques. Tensile modulus and impact resistance of prepared ternary nanocomposite were correlated to considered parameters using a second‐order polynomial model. Also, the optimum values of studied variables were determined using contour plots. The obtained results show that increasing the nanoclay and CaCO₃ contents improve the tensile modulus up to 45%, whereas the optimum value of impact strength, about 54%, is achieved at low concentrations of nanoclay (2 wt %) and CaCO₃ (8 wt %). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

New challenges in polymer foaming: A review of extrusion processes assisted by supercritical carbon dioxide

It is well known that supercritical carbon dioxide (sc-CO₂) is soluble in molten polymers and acts as a plasticizer. The dissolution of sc-CO₂ leads to a decrease in the viscosity of the liquid polymer, the melting point and the glass transition temperature. These properties have been used in several particle generation processes such as PGSS (particles from gas saturated solutions).It is therefore highly likely that extrusion processes would benefit from the use of sc-CO₂ since the rationale of the extrusion processes is to formulate, texture and shape molten polymers by forcing them through a die. Combining these two technologies, extrusion and supercritical fluids, could open up new applications in extrusion.The main advantage of introducing sc-CO₂ in the barrel of an extruder is its function as a plasticizer, which allows the processing of molecules which would otherwise be too fragile to withstand the mechanical stresses and the operating temperatures of a standard extrusion process. In addition, the dissolved CO₂ acts as a foaming agent during expansion through the die. It is therefore possible to control pore generation and growth by controlling the operating conditions.This review focuses on experimental work carried out using continuous extrusion. A continuous process is more economically favourable than batch foaming processes because it is easier to control, has a higher throughput and is very versatile in the properties and shapes of the products obtained.The coupling of extrusion and supercritical CO₂ technologies has already broadened the range of application of extrusion processes. The first applications were developed for the agro-food industry 20 years ago. However, most thermoplastics could potentially be submitted to sc-CO₂-assisted extrusion, opening new challenging opportunities, particularly in the field of pharmaceutical applications.This coupled technology is however still very new and further developments of both experimental and modelling studies will be necessary to gain better theoretical understanding and technical expertise prior to industrial use, especially in the pharmaceutical field.     

Effect of clay content and clay/surfactant on the mechanical, thermal and barrier properties of polystyrene/organoclay nanocomposites

In the present paper, three ammonium salts namely, tetraethylammonium bromide (TEAB), tetrabutylammonium bromide (TBAB), and cetyltrimethylammonium bromide (CTAB) were employed to prepare organoclay by cation exchange process. Polystyrene (PS) /clay nanocomposites were prepared by melt blending using commercial nanoclay and organoclays prepared using above mentioned salts. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis indicated that the modified clays were intercalated and/or exfoliated into the polystyrene matrix to a higher extent than the commercial nanoclay. Further, amongst the modified organoclays, TBAB modified clay showed maximum intercalation of clay layers and also exfoliation to some extent into the polystyrene matrix. TEM micrograph exhibited that TBAB modified clay had the best nanoscale dispersion with clay platelet thickness of ∼6–7 nm only. The mechanical properties of the nanocomposites such as tensile, flexural and izod impact strength were measured and analyzed in relation to their morphology. We observed a significant improvement in the mechanical properties of polystyrene/clay nanocomposites prepared with modified clays as compared to commercial organoclay, which followed the order as; PS/TBAB system > PS/CTAB system > PS/TEAB system. Thermogravimetric analysis (TGA) demonstrated that T₁₀, T₅₀ and Tmax were more in case of polystyrene nanocomposites prepared using modified organoclays than nanoclay [nanolin DK4] and maximum being in the case of PS/CTAB system. The results of Differential Scanning Calorimetry (DSC) confirmed that the glass transition temperature of all the nanocomposites was higher as compared to neat polystyrene. The nanocomposites having 2% of TBAB modified clay showed better oxygen barrier performance as compared to polystyrene.     

Thermoplastic elastomeric nanocomposites from poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer and clay: Preparation and characterization

Thermoplastic elastomer (TPE)–clay nanocomposites based on poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer (SEBS) were prepared. Natural sodium montmorillonite (MMT) clay was organically modified by octadecyl amine to produce an amine‐modified hydrophobic nanoclay (OC). Commercially available Cloisite 20A (CL20) and Cloisite 10A, tallow ammine modified nanoclays, were also used. The intergallery spacing of MMT increased on amine modification as suggested by the shifting of the X‐ray diffraction (XRD) peak from 7.6 to 4.5 and 3.8° in the cases of OC and CL20, respectively. The latter demonstrated no XRD peak when it was used at 2 and 4 parts phr in the SEBS system. Transmission electron microscopy studies showed the intercalation–exfoliation morphology in SEBS containing 4 parts of CL20₄–SEBS, agglomeration in SEBS having 4 parts of MMT, and mixed morphology in SEBS with 4 parts of OC systems. Locations of the clay particles were indicated by the atomic force micrographs. Mechanical and dynamic mechanical thermal analysis studies confirmed the best properties with the CL20₄–SEBS nanocomposites. Significant improvements in mechanical properties such as tensile strength, modulus, work to break, and elongation at break were achieved with the CL20₄–SEBS in polymer‐layered silicate nanocomposites. Dynamic mechanical studies further showed the affinity of the organoclays toward both segments of the TPE and a compatibilization effect with CL20 at a 4‐phr loading. Atomic force microscopy showed distinctly different morphologies in nanocomposites prepared through solution and melt processing. Comparisons of the mechanical, dynamic mechanical, and morphological properties of the nanocomposites prepared by melt and solution intercalation processes were done. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2040–2052, 2006     

Extrusion with Carbon Dioxide (CO2) and Characterization of ABS/Mg (OH)2/Nanoclay Composites

In this paper, carbon dioxide (CO₂) is used to form a high-density microcellular thermoplastic foam structure in order to reduce polymer consumption and facilitate dispersion of Mg (OH)₂ and nanoclay fillers. A twin-screw extruder system was used to predistribute inorganic fillers into the ABS polymer, resulting in composite ABS/filler pellets. This is followed by the use of a single-screw extruder wherein supercritical carbon dioxide is introduced into the formulation. Finally, the resulting foam ABS/filler/CO₂ pellets are injection- molded into test samples. The structure and properties of the composites are characterized using scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). Furthermore, ABS/Mg(OH)₂/nanoclay polymer composite samples are tested to obtain their yield and tensile strengths, elastic moduli, yield and tensile elongations, izod impact strengths, hardness values, heat deflection temperatures (HDT), Vicat softening points, and melt flow indices (MFI). These tests reveal that for the overall reduction in the amount of polymer in the samples, material properties did not generally deteriorate and even showed improvements in some areas. Moreover, resulting injection-molded samples have been shown to possess dimensional integrity due to the continued expansion of CO₂ during the molding operation.     

Polyacryl–nanoclay composite for anticorrosion application

Polyacryl–nanoclay composites are new class of materials obtained by dispersing montmorillonite clay nanoplatelets (nanoclay) into the polymer matrix. In present work we investigate and confirmed that montmorillonite nanoclay significantly enhances barrier properties of acrylic composite. Two stage of dispersion process was used to prepare polyacry–nanoclay composites. Different percentages of montmorillonite clay nanolayers were added to polyacryl dispersion and applied on steel panel with 0% (w/w), 1% (w/w), 2% (w/w) and 4% (w/w) of nanoclay as composites. Performance of nanoclay intercalation in polyacryl composite was measured by X-ray diffraction (XRD) and the structure characteristics of samples were analyzed with transmission electron microscopy (TEM). The effectiveness of prepared nanocomposites was identified by the hardness measurements and mechanical properties. Further anticorrosion characteristics, especially barrier properties were indirectly detected by electrochemical impedance spectroscopy (EIS). This method was also used for the determination of montmorilonite nanoclay optimal concentration in acrylic composite where optimal barrier properties were achieved.     

Effect of SiO2 and nanoclay on the properties of wood polymer nanocomposite

Wood polymer composite (WPC) were developed by using solution blended high density polyethylene, low density polyethylene, polypropylene, poly(vinyl chloride), Phragmites karka wood flour and polyethylene-co-glycidyl methacrylate. The effect of addition of nanoclay and SiO₂ on the properties of the composite was examined. X-ray diffractrometry and transmission electron microscopy were used to study the distribution of silicate layers and SiO₂ nanopowder in the composite. The improvement in miscibility among the polymers and WPC was studied by scanning electron microscopy. Fourier transform infrared spectroscopy study revealed the interaction between polymer, wood, clay and SiO₂. WPC treated with 3 wt% each of clay and SiO₂ showed an excellent improvement in mechanical properties, thermal and flame retarding properties. Water uptake of WPC was found to decrease on incorporation of nanoclay and SiO₂ in WPC.     

Effect of halloysite nanoclay on mechanical properties,thermal behavior and microstructure of cement mortars

Many studies have targeted the application of clay in cement composites and declared some enhancement on the properties of concrete. However there is little knowledge on nanoclays and their effect on the mechanical properties and durability of cement composites. Halloysite nanoclay is one of the subcategories of nanoclay that has been undeservedly ignored in the production of cement composites. Chemically, the outer surface of the halloysite nanotubes has properties similar to SiO₂ while the inner cylinder core is related to Al₂O₃ which together may improve the cement matrix. In this study the mechanical properties, flowability, thermal behavior and durability of mortars containing 1, 2, 3% halloysite nanoclay were studied. Compressive strength and gas permeability of samples with 3% and 2% nanoclay were improved up to 24% and 56%, respectively. SEM, XRD, DSC tests were carried out to investigate the microstructure and chemical composition change in samples with halloysite nanoclay.     

Thermomechanical properties of alkali treated jute‐polyester/nanoclay biocomposites fabricated by VARTM process

A systematic study was carried out to investigate the effect of alkali treatment and nanoclay on thermomechanical properties of jute fabric reinforced polyester composites (JPC) fabricated by the vacuum‐assisted resin transfer molding (VARTM) process. Using mechanical mixing and sonication process, 1% and 2% by weight montmorillonite K10 nanoclay were dispersed into B‐440 premium polyester resin to fabricate jute fabric reinforced polyester nanocomposites. The average fiber volume was determined to be around 40% and void fraction was reduced due to the surface treatment as well as nanoclay infusion in these biocomposites. Dynamic mechanical analysis (DMA) revealed enhancement of dynamic elastic/plastic responses and glass transition temperature (T_g) in treated jute polyester composites (TJPC) and nanoclay infused TJPC compared with those of untreated jute polyester composites (UTJPC). Alkali treatment and nanoclay infusion also resulted in enhancement of mechanical properties of JPC. The maximum flexural, compression, and interlaminar shear strength (ILSS) properties were found in the 1 wt % nanoclay infused TJPC. Fourier transform‐infrared spectroscopy (FT‐IR) revealed strong interaction between the organoclay and polyester that resulted in enhanced thermomechanical properties in the composites. Lower water absorption was also observed due to surface treatment and nanoclay infusion in the TJPC. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Quantitative analysis of cloisite 93A infused into linear low‐density polyethylene and maleated linear low‐density polyethylene in a supercritical carbon dioxide medium

Linear low‐density polyethylene (LLDPE) is a widely used polymer that can benefit from the enhanced barrier, thermal, and mechanical properties offered by nanoclay fillers. However, optimal property enhancement requires complete exfoliation and uniform dispersion, both of which are difficult to achieve with nanoclay fillers. Supercritical carbon dioxide (scCO₂) processing is an inexpensive and environmentally benign method for exfoliating and dispersing clays into polymers. In a scCO₂ medium under controlled environments, the organically modified clay Cloisite 93A was infused into LLDPE and maleated linear low‐density polyethylene (LLDPE‐g‐MA). Upon microscopic inspection, it was evident that clay infusion was achieved near the surface of the polymer pellet, but no clay found its way into the interior of the pellet. In this article, we describe an analytical method for determining the amount of nanoclay infused into a polymer matrix via Fourier transform infrared analysis. Using this method, we determined the weight percentage of Cloisite 93A infused into LLDPE and LLDPE‐g‐MA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of Acidic and Basic Solutions on Electron Beam Irradiated Epoxy Nanocomposites Containing Nanoclay,CaCO3 and TiO2 Nanoparticles

High chemical resistance is the main prerequisites for materials that are intended to be utilized in usages such as chemicals storage containers production. Nanocomposites of epoxy resin containing nanoclay, CaCO₃ and TiO₂ nanoparticles were prepared and their chemical resistance was studied. Moreover, the effect of electron beam irradiation was explored. TEM micrographs proved the dispersion of nano-size particles in the polymeric matrix. XRD patterns showed an exfoliated structure for nanocomposite containing 1 % nanoclay and intercalated structures for nanocomposites with higher nanoclay contents. SEM showed the pits that appeared in epoxy/nanoclay structure due to chemical corrosion. Weight loss measurements revealed that an addition of 1 % nanoclay to the epoxy matrix is effective for improving the chemical properties of the polymer. Desirable effect of 100 kGy irradiation on chemical resistance properties of the samples was also observed in both acidic and basic environments.     

Performance properties of acrylic and acrylic polyol–polyurethane based hybrid system via addition of nano‐caco3 and nanoclay

Thermosetting acrylic (TSA) resin was prepared by solution polymerisation of acrylic acid and methyl methacrylate (MMA). Hybrid polymer consisting of acrylic polyol–polyurethane was prepared by addition of hydroxy ethyl acrylate and hexamethylene diisocyanate (HMDI). Incorporation of Functionalised nanocalcium carbonate and bentonite nanoclay were accomplished by in situ method during the synthesis of both the polymers. Loading of nano‐CaCO₃ and nanoclay was varied from 0 to 4 wt.% to investigate variation in mechanical, optical and high performance properties. The superiority of nanoclay in enhancing the mechanical and performance properties like the salt spray and humidity resistance in comparison to that of nano‐CaCO₃ was clearly established. It was also observed that, addition of nanomaterials in hybrid resins system shows superior results compared to neat acrylic system and in situ additions of these nanomaterials improve the dispersion and stability in the matrix.     

Polyamide-12 layered silicate nanocomposites by melt blending

Polyamide-12/tetrasilisic fluoromica (PA12-ME100) and polyamide-12/quaternary tallow ammonium chloride modified fluoromica nanocomposites (PA12-MAE) were prepared by melt compounding. The nanocomposite morphology and clay dispersion were investigated using wide angle X-ray diffraction (XRD), scanning electron microscopy (SEM), SEM-energy dispersive X-ray analysis (SEM-EDX), transmission electron miscroscopy (TEM), high resolution transmission electron microscopy (HRTEM) and atomic force microscopy (AFM). A predominantly intercalated morphology was observed for PA12-ME100, and a very high degree of exfoliation for PA12-MAE. HRTEM showed that the polymer crystallites lie perpendicular to the clay surface. The tensile and flexural properties of the PA12-MAE nanocomposite were significantly enhanced compared to neat polyamide-12, even with the addition of only 4 wt% nanoclay. Furthermore, the elongation at break (%) increased from 180% for polyamide-12 up to >500% for the PA12-MAE nanocomposite. In situ measurement of the heat generated in the test specimens during uniaxial tensile deformation using infra-red thermal imaging showed that the temperature of the dumbbell samples increased from room temperature (23 °C) to as high as 70 °C regardless of the strain rate used. This is considerably above the glass transition temperature (T_g) of PA12-MAE (30 °C), as measured by dynamic mechanical thermal analysis (DMTA). The mechanism of deformation is partially explained in terms of microvoid formation. The shear viscosity of the PA12-MAE nanocomposite determined by dual capillary rheometry was lower than both neat polyamide-12 and PA12-ME100. The reduction in shear viscosity of the nanocomposites was shown, from gel permeation chromatography (GPC) studies, not to originate from polymer degradation during melt blending. The coefficient of thermal expansion, decomposition temperature, and melting and crystallisation temperatures and relative crystalline content of the nanocomposite materials were measured by thermo-mechanical analysis (TMA), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) respectively—properties which can be related to polymer nanoclay interactions.     

Synergistic effect of nanoTiO2 and nanoclay on mechanical, flame retardancy, UV stability, and antibacterial properties of wood polymer composites

Wood–polymer nanocomposite (WPNC) based on styrene–acrylonitrile copolymer (SAN), γ-trimethoxy silyl propyl methacrylate-modified TiO₂ nanoparticles, and nanoclay was prepared by impregnation. The flexural, tensile, and flame-retardant properties were improved. UV stability was evaluated by photo-induced weight loss, FTIR, loss in mechanical properties, and scanning electron microscopy. The results showed that UV stability was maximum for wood sample treated with SAN/TiO₂ (0.5 %)/nanoclay (0.5 %). The presence of TiO₂ nanoparticles in WPNC-exhibited antibacterial activity.     

Study the effects of Cloisite15A nanoclay incorporation on the morphology and gas permeation properties of Pebax2533 polymer

In this study, mixed matrix membranes (MMMs) were prepared using commercially available poly(ether‐b‐amide) (Pebax2533) as polymer matrix and organically modified montmorillonite (OMMt) as filler with the aim of investigating their gas permeation properties. The prepared membranes were characterized by Fourier‐transform infrared (FTIR) spectroscopy, X‐ray diffraction (XRD), scanning electron microscope (SEM), thermal gravimetric analysis, and tensile strength analyses. Gas permeation properties of all the prepared membranes were evaluated at different pressures and clay loadings. Results of FTIR and SEM confirmed the appropriate adhesion between polymer and nanoclays so that no void formation was observed in the polymer/clay interface. XRD results showed that in low loading, clay dispersion occurred as exfoliated‐intercalated and at high loading as intercalated‐phase separated. Results of gas permeation test showed that by adding layered and impermeable clay particles to the polymer matrix, the permeation of soluble CO₂ gas reduced by 28% for the highest clay loading. By increasing of pressure from 2 to 6 bar, CO₂/CH₄ permselectivity increased at all nanoclay loadings. The highest CO₂/CH₄ selectivity was obtained for 6 wt % clay MMM at all pressures, while the highest CO₂/H₂ selectivity was achieved for neat polymer at 6 bar. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45302.