Morphology,thermal, and rheological behavior of nylon 11/multi‐walled carbon nanotube nanocomposites prepared by melt compounding

Nylon 11 (PA11) nanocomposites with different loadings of multi‐walled carbon nanotubes (MWNTs) were prepared by melt compounding. Scanning electron microscopy images on the fracture surfaces of the composites showed a uniform dispersion of MWNTs throughout the matrix. The presence of the MWNTs significantly improved the thermal stability and enhanced the storage modulus (G′) of the polymer matrix. Melt rheology studies showed that, compared with neat PA11, the incorporation of MWNT into the matrix resulted in higher complex viscosities (|η*|), storage modulus (G′), loss modulus (G″), and lower loss factor (tanδ). PA11 and its nanocomposites containing less than 1 wt% MWNTs showed similar frequency dependencies and reached a Newtonian plateau at low frequencies. For the nanocomposite with 2 wt% MWNTs, the regional network was destroyed and the orientation of the MWNTs during shearing exhibited a very strong shear thinning effect. The complex viscosities (|η*|) of the nanocomposites are larger than that of neat PA11 and decreased with increasing the temperature. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Carbon nanotube induced polymer crystallization: The formation of nanohybrid shish-kebabs

Carbon nanotubes (CNTs) have attracted tremendous attention in recent years because of their superb optical, electronic and mechanical properties. In this article, we aim to discuss CNT-induced polymer crystallization with the focus on the newly discovered nanohybrid shish-kebab (NHSK) structure, wherein the CNT serves as the shish and polymer crystals are the kebabs. Polyethylene (PE) and Nylon 6,6 were successfully decorated on single-walled carbon nanotubes (SWNTs), multi-walled carbon nanotubes (MWNTs), and vapor grown carbon nanofibers (CNFs). The formation mechanism was attributed to “size-dependent soft epitaxy”. Polymer CNT nanocomposites (PCNs) containing PE, Nylon 6,6 were prepared using a solution blending technique. Both pristine CNTs and NHSKs were used as the precursors for the PCN preparation. The impact of CNTs on the polymer crystallization behavior will be discussed. Furthermore, four different polymers were decorated on CNTs using the physical vapor deposition method, forming a two-dimensional NHSK structure. These NHSKs represent a new type of nanoscale architecture. A variety of possible applications will be discussed.     

Electrical, mechanical, and glass transition behavior of polycarbonate-based nanocomposites with different multi-walled carbon nanotubes

Five commercially available multi-walled carbon nanotubes (MWNTs), with different characteristics, were melt mixed with polycarbonate (PC) in a twin-screw micro compounder to obtain nanocomposites containing 0.25-3.0 wt.% MWNT. The electrical properties of the composites were assessed using bulk electrical conductivity measurements, the mechanical properties of the composites were evaluated using tensile tests and dynamic mechanical analysis (DMA), and the thermal properties of the composites were investigated using differential scanning calorimetry (DSC). Electrical percolation thresholds (p_cs) were observed between 0.28 wt.% and 0.60 wt.%, which are comparable with other well-dispersed melt mixed materials. Based on measurements of diameter and length distributions of unprocessed tubes it was found that nanotubes with high aspect ratios exhibited lower p_cs, although one sample did show higher p_c than expected (based on aspect ratio) which was attributed to poorer dispersion achieved during mixing. The stress-strain behavior of the composites is only slightly altered with CNT addition; however, the strain at break is decreased even at low loadings. DMA tests suggest the formation of a combined polymer-CNT continuous network evidenced by measurable storage moduli at temperatures above the glass transition temperature (T_g), consistent with a mild reinforcement effect. The composites showed lower glass transition temperatures than that of pure PC. Lowering of the height of the tanδ peak from DMA and reductions in the heat capacity change at the glass transition from DSC indicate that MWNTs reduced the amount of polymer material that participates in the glass transition of the composites, consistent with immobilization of polymer at the nanotube interface.     

Preparation of electrospun nanofibers of carbon nanotube/polycaprolactone nanocomposite

Multiwalled carbon nanotube/polycaprolactone nanocomposites (MWNT/PCL) were prepared by in situ polymerization, whereby functionalized MWNTs (F-MWNTs) and unfunctionalized MWNTs (P-MWNTs) were used as reinforcing materials. The F-MWNTs were functionalized by Friedel-Crafts acylation, which introduced the aromatic amine (COC₆H₄-NH₂) groups on the side wall. The F-MWNTs were chemically bonded with the PCL chains in the F-MWNT/PCL, as indicated by the appearance of the amide II group in the FT-IR spectrum. The TGA thermograms showed that the F-MWNT/PCL had better thermal stability than PCL and P-MWNT/PCL. The PCL and the nanocomposite nanofibers were prepared by an electrospinning technique. The nanocomposites that contain more than 2 wt% of MWNTs were not able to be electrospun. The bead of the F-MWNT/PCL nanofiber was formed less than that of the P-MWNT/PCL. The nanocomposite nanofibers showed a relatively broader diameter than the pure PCL nanofibers. The MWNTs were embedded within the nanofibers and were well oriented along the axes of the electrospun nanofibers, as confirmed by transmission electron microscopy.     

Crystallization behavior of polyamide 11/multiwalled carbon nanotube composites

Differential scanning calorimetry (DSC) was used to investigate the isothermal and nonisothermal crystallization kinetics of polyamide11 (PA11)/multiwalled carbon nanotube (MWNTs) composites. The Avrami equation was used for describing the isothermal crystallization behavior of neat PA11 and its nanocomposites. For nonisothermal studies, the Avrami model, the Ozawa model, and the method combining the Avrami and Ozawa theories were employed. It was found that the Avrami exponent n decreased with the addition of MWNTs during the isothermal crystallization, indicating that the MWNTs accelerated the crystallization process as nucleating agent. The kinetic analysis of nonisothermal crystallization process showed that the presence of carbon nanotubes hindered the mobility of polymer chain segments and dominated the nonisothermal crystallization process. The MWNTs played two competing roles on the crystallization of PA11 nanocomposites: on the one hand, the MWNTs serve as heterogeneous nucleating agent promoting the crystallization process of PA11; on the other hand, the MWNTs hinder the mobility of the polymer chains thus retarding the crystal growth process of PA11. The activation energies of PA11/MWNTs composites for the isothermal and nonisothermal crystallization are lower than neat PA11. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Preparation and properties of multiwalled carbon nanotube/polycaprolactone nanocomposites

Multiwalled carbon nanotube/polycaprolactone nanocomposites (MWNT/PCL) were prepared by in situ polymerization, whereby as‐received MWNTs (P‐MWNTs) and purified MWNTs (A‐MWNTs) were used as reinforcing materials. The A‐MWNTs were purified by nitric acid treatment, which introduced the carboxyl groups (COOH) on the MWNT. The micrographs of the fractured surfaces of the nanocomposites showed that the A‐MWNTs in A‐MWNT/PCL were better dispersed than P‐MWNTs in PCL matrix (P‐MWNT/PCL). Percolation thresholds of the P‐MWNT/PCL and A‐MWNT/PCL, which were studied by rheological properties, were found at ～2 wt % of the MWNT. The conductivity of the P‐MWNT/PCL was between 10^?1 and 10^?2 S/cm by loading of 2 wt % of MWNT although that of the A‐MWNT/PCL reached ～10^?2 S/cm by loading of 7 wt % of MWNT. The conductivity of the P‐MWNT/PCL was higher than that of the A‐MWNT/PCL at the entire range of the studied MWNT loading, which might be due to the destruction of π‐network of the MWNT by acid treatment, although the A‐MWNT/PCL was better dispersed than the P‐MWNT/PCL. The amount of the MWNT at which the conductivity of the nanocomposite started to increase was strongly correlated with the percolation threshold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1957–1963, 2007     

Morphology,crystallization, and mechanical properties of poly(ethylene terephthalate)/multiwall carbon nanotube nanocomposites via in situ polymerization with very low content of multiwall carbon nanotubes

So far, the reported content of multiwall carbon nanotubes (MWNTs) in polymer/MWNTs nanocomposites is usually above 0.1 wt %. In this article, we will report our work on the study of the morphology, crystallization, and mechanical properties of poly(ethylene terephthalate) (PET)/MWNTs nanocomposites prepared by in situ polymerization with very low content of MWNTs (from 0.01 to 0.2 wt %). Well‐dispersed MWNTs with a big network throughout PET matrix were observed by SEM. The very small amount of MWNTs displayed a great nucleating effect on the PET crystallization. The crystallization temperature was improved for 6.4°C by using only 0.01 wt % MWNTs. The decreased chain mobility of PET by adding MWNTs was evident by the formation of imperfect or smaller/thinner crystallites with low melting temperature. An increased storage modulus was also achieved for the nanohybirds with MWNT content less than 0.05 wt %. Our result indicates that using very low content MWNTs (less than 0.1 wt %) is a simple way to achieve good dispersion, yet with remarkable enhancement for polymer/MWNTs modification. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3695–3701, 2007     

Multiwalled carbon nanotube nucleated crystallization behavior of biodegradable poly(butylene succinate) nanocomposites

Poly(butylene succinate) (PBS) nanocomposites with multiwalled carbon nanotubes (MWNTs) prepared by melt compounding were studied for the effect of MWNT dispersion on the modulus and crystallization kinetics. The nucleating effect of the addition of 0.1 wt % MWNT to PBS was clearly demonstrated. Differential scanning calorimetry nonisothermal crystallization studies showed a clear decrease in the half‐time of crystallization with increasing MWNT content in PBS/MWNT nanocomposites. It was observed with the Ozawa method that the Ozawa parameter values for the nanocomposites were lower than those for neat PBS, and this indicated that the crystal morphology was different. The storage modulus of the nanocomposites increased about 23% with the addition of only 0.1% MWNT in comparison with neat PBS, whereas the glass‐transition temperature was unaltered. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

An experimental and theoretical investigation of the compressive properties of multi-walled carbon nanotube/poly(methyl methacrylate) nanocomposite foams

Polymer nanocomposite foams are promising low density substitutes for nanocomposites. Carbon nanotube/polymer nanocomposite foams possess high strength, low density, and can be made conductive. Good control of foam properties is of great importance in the application of such materials. In the current study, multi-walled carbon nanotubes (MWNTs) with controlled aspect ratio were used to alter the foam morphology in MWNT/poly(methyl methacrylate) (PMMA) nanocomposite foams produced by a supercritical carbon dioxide (CO₂) foaming process. It was found that with the addition of one weight percent of MWNTs, the Young’s modulus of polymer foams increased by as much as 82%, and the collapse strength increased by as much as 104%. The influence of MWNT aspect ratio on the compressive properties of nanocomposite foams was investigated. The addition of MWNTs influenced the foam properties in two ways: improving the compressive properties of the solid matrix, and reducing the bubble size of the nanocomposite foams. A modified constitutive model for predicting the compressive properties of high density closed-cell polymer foams was developed. The influence of the bubble size on the mechanical properties of polymer foams was discussed based on the new model.     

Nonisothermal crystallization kinetics of poly(butylene terephthalate)/multiwalled carbon nanotubes nanocomposites prepared by in situ polymerization

Poly(butylene terephthalate)/multiwalled carbon nanotubes (PBT/MWNT) nanocomposites were prepared by in situ ring‐opening polymerization of cyclic butylene terephthalate oligomers (CBT). The nonisothermal crystallization behavior of the neat PBT and the PBT/MWNT nanocomposites was analyzed quantitatively. The results reveal that the combined Avrami/Ozawa equation exhibits great advantages in describing the nonisothermal crystallization of PBT and its nanocomposites. The presence of MWNTs has the nucleation effect promoting crystallization rate for the nanocomposites, and the maximum one is observed in the nanocomposite having 0.75 wt % MWNT content. On the other hand, the addition of MWNTs has the impeding effect reducing the chain mobility and retarding crystallization, which is confirmed by the crystallization activation energies. However, the nucleation effect of MWNTs plays the dominant role in the crystallization of PBT/MWNT nanocomposites, in other words, the incorporation of MWNTs is increasing the crystallization rate of the nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40849.     

Nonisothermal crystallization kinetics and thermomechanical properties of multiwalled carbon nanotube‐reinforced poly(ε‐caprolactone) composites

BACKGROUND: The technological development of poly(ε‐caprolactone) (PCL) is limited by its short useful lifespan, low modulus and high crystallinity. There are a few papers dealing with the crystallization behavior of carbon nanotube‐reinforced PCL composites. However, little work has been done on the crystallization kinetics of melt‐compounded PCL/multiwalled carbon nanotube (MWNT) nanocomposites. In this study, PCL/MWNT nanocomposites were successfully prepared by a simple melt‐compounding method, and their morphology and mechanical properties as well as their crystallization kinetics were studied. RESULTS: The MWNTs were observed to be homogeneously dispersed throughout the PCL matrix. The incorporation of a very small quantity of MWNTs significantly improved the storage modulus and loss modulus of the PCL/MWNT nanocomposites. The nonisothermal crystallization behavior of the PCL/MWNT nanocomposites exhibits strong dependencies of the degree of crystallinity (X_c), peak crystallization temperature (T_p), half‐time of crystallization (t_1/2) and Avrami exponent (n) on the MWNT content and cooling rate. The MWNTs in the PCL/MWNT nanocomposites exhibit a higher nucleation activity. The crystallization activation energy (E_a) calculated with the Kissinger model is higher when a small amount of MWNTs is added, then gradually decreases; all the E_a values are higher than that of pure PCL. CONCLUSION: This paper reports for the first time the preparation of high‐performance biopolymer PCL/MWNT nanocomposites prepared by a simple melt‐compounding method. The results show that the PCL/MWNT nanocomposites can broaden the applications of PCL. Copyright © 2008 Society of Chemical Industry     

Shape‐memory polyurethane/multiwalled carbon nanotube fibers

Shape‐memory polyurethane/multiwalled carbon nanotube (SMP–MWNT) composites with various multiwalled carbon nanotube (MWNT) contents were synthesized, and the corresponding SMP–MWNT fibers were prepared by melt spinning. The influence of the MWNT content on the spinnability, fracture morphology, thermal and mechanical properties, and shape‐memory behavior of the shape‐memory polymer was studied. The spinning ability of SMP–MWNTs decreased significantly with increasing MWNT content. When the MWNT content reached 8.0 wt %, the fibers could not be produced because of the poor rheological properties of the composites. The melt‐blending, extrusion, and melt‐spinning processes for the shape‐memory fiber (SMF), particularly at low MWNT contents, caused the nanotubes to distribute homogeneously and preferentially align along the drawing direction of the SMF. The crystallization in the SMF was promoted at low MWNT contents because it acted as a nucleation agent. At high MWNT contents, however, the crystallization was hindered because the movement of the polyurethane chains was restricted. The homogeneously distributed and aligned MWNTs preserved the SMF with high tenacity and initial modulus. The recovery ratio and recovery force were also improved because the MWNTs helped to store the internal elastic energy during stretching and fixing. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of crosslink density on thermal conductivity of epoxy/carbon nanotube nanocomposites

The effect of the polymeric crosslink density on the thermal conductivity of an epoxy nanocomposite was investigated by adding two different diamine‐functionalized multiwalled carbon nanotubes (diamine‐MWNTs) to the epoxy resin as co‐curing agents and conducting fillers. Tetramethylenediamine (TMDA)‐MWNTs resulted in an epoxy nanocomposite with a higher crosslink density than octamethylenediamine (OMDA)‐MWNTs. Interestingly, epoxy/TMDA‐MWNT nanocomposites under 1.5 wt % nanotube concentration, showed a higher thermal conductivity than an epoxy/OMDA‐MWNT nanocomposite with the same concentration of nanotubes. In contrast, for higher diamine‐MWNT concentrations (over 2.0 wt %), the thermal conductivity of the epoxy/OMDA‐MWNT nanocomposite was higher than that with TMDA‐MWNTs. We observed that for low MWNT concentrations, where a percolating network was not formed, a high crosslink density enhanced the thermal conductivity via phonon transport. However, for high MWNT concentrations, a high crosslink density hinders the formation of a percolating network and lowers the thermal conductivity. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44253.     

Synthesis and characterization of polyimide/multi‐walled carbon nanotube nanocomposites

Polyimide/multi‐walled carbon nanotube (PI‐MWNT) nanocomposites were fabricated by an in situ polymerization process. Chemical compatibility between the PI matrix and MWNTs is achieved by pretreatment of the carbon nanotubes in a mixture of sulfuric acid and nitric acid. The dispersion of MWNTs in the PI matrix was found to be enhanced significantly after acid modification. The glass transition (T_g) and decomposition (T_d) temperature of PI‐MWNT nanocomposites were improved as the MWNT content increased from 0.5 to 15 wt%. The storage modulus of the PI/MWNT nanocomposites is nine times higher than that of pristine PI at room temperature. The tensile strength of PI doubles when 7 wt% MWNTs is added. The dielectric constant of the PI‐MWNT nanocomposites increased from 3.5 to 80 (1 kHz) as the MWNT content increased to 15 wt%. The present study demonstrates that enhanced mechanical properties can be obtained through a simple in‐situ polymerization process. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Mechanical and electrical multifunctional poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)—multiwall carbon nanotube nanocomposites

In this work, nanocomposites of poly(hydroxybutyrate‐co‐hydroxyvalerate) PHBV and multiwalled carbon nanotubes (MWNT) were prepared by melt blending. Mechanical, thermal, morphological, and electrical properties of the prepared PHBV/MWNT nanocomposites were investigated. Differential scanning calorimetry (DSC) and X‐ray diffraction (XRD) results showed MWNT effectively enhanced the crystallization and nucleation of PHBV. Dynamic thermo‐mechanical and static uniaxial mechanical tensile and compressive properties were increased by the addition of MWNT. MWNT observed in the nanocomposites using transmission electron microscopy (TEM) showed dimensions similar to separated nanotubes inferring a good dispersion. The presence of nanotubes in close vicinity with each other formed an interconnecting network that led to the formation of electrically conductive nanocomposites. The electrical resistance of the nanocomposites was reduced with the addition of MWNT. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Polyethylene/carbon nanotube nano hybrid shish-kebab obtained by solvent evaporation and thin-film crystallization

Crystallization of polymers on carbon nanotubes (CNTs) has resulted in a novel nano hybrid shish kebab (NHSK) structure, within which CNTs serve as the nucleation sites (shish) and polymer lamellar crystals form the kebabs. Previously reported NHSK structures were obtained by solution crystallization, bulk crystallization and physical vapor deposition methods. Herein we report a simple, rapid, yet effective approach to produce NHSK materials using solvent evaporation and thin film crystallization. Polyethylene (PE) was used as the model polymer. PE solution was drop cast on CNT-coated carbon films, and upon solvent evaporation, PE crystallized onto/near CNTs, following the template of the latter and NHSK structure was then formed. The final morphology was found to result from the competition between heterogeneous nucleation and homogeneous nucleation of PE. The formation of NHSK also strongly depends on the structure of CNTs as well as the molecular weight of PE. This work shows a facile method to form NHSK and to study CNT-induced crystallization under nonequilibrium conditions.     

Effect of interfacial chemistry on crystallization of polypropylene/multiwall carbon nanotube nanocomposites

This study systematically investigates the polymer–carbon nanotube (CNT) interaction when the interphase is tailored. Maleic anhydride‐grafted‐polypropylene (MA‐g‐PP) or polypropylene (PP) was noncovalently coated onto acid functionalized multiwall nanotube (f‐MWNT) through solution mixing. These coated f‐MWNTs were melt microcompounded with neat PP to form PP/f‐MWNT nanocomposites. The effects of functional groups and the thin layer of solution processed polymers, namely, MA‐g‐PP or PP, at the PP/f‐MWNT interface on crystallization and on melting behavior of matrix PP were investigated. The results were compared with a pristine MWNT (p‐MWNT) incorporated system. It was shown that PP coated CNTs can serve as a strong nucleating agent for templated polymer crystal growth. Unlike other PP nanocomposites in the literature, a relatively high shift of 7°C in melting peak maximum (T_p), along with a sharp melt endotherm was achieved with the addition of 0.3 wt% f‐MWNT via PP/f‐MWNT master batch. This indicates refinement of matrix PP crystalline region due to the tailored f‐MWNT surface chemistry. With a designed self‐seeding and templated crystal growth approach, columnar crystalline interphases were found surrounding MWNT which melted at 10.5°C higher temperature than neat PP crystallized without undergoing the same heat treatment protocol. POLYM. ENG. SCI., 59:1570–1584 2019. © 2019 Society of Plastics Engineers     

Rheological behaviors and mechanical properties of graphite nanoplate/carbon nanotube-filled epoxy nanocomposites

In this work, the effect of multi-walled carbon nanotube (MWNT) contents on the rheological behaviors and mechanical interfacial properties of graphite nanoplate (GP)/epoxy nanocomposites was investigated. The results showed that the co-carbon fillers were homogeneously dispersed in the epoxy resins and MWNTs were intercalated into the GP layers. The storage modulus (G′) and loss modulus (G″) of the nanocomposites was increased with the addition of MWNTs. This result was accompanied by an increase in elastic properties of the nanocomposites, resulted from the higher aspect ratio of the MWNTs. And the mechanical properties of the nanocomposites were increased, as the MWNT content increased. It was noted that well dispersed MWNTs were strongly interacted with epoxy resins and worked as an effective reinforcement for the nanocomposites due to the flexible MWNTs compared with rigid GPs.     

Isothermal and nonisothermal crystallization kinetics of poly(ε‐caprolactone)/multi‐walled carbon nanotube composites

Differential scanning calorimeter (DSC) and polarized optical microscopy (POM) have been used to investigate the isothermal and nonisothermal crystallization behavior of poly(ε‐caprolactone) (PCL)/multi‐walled carbon nanotube (MWNT) composites. PCL/MWNT composites have been prepared by mixing the PCL polymer with carboxylic groups containing multi‐walled carbon nanotubes (c‐MWNTs) in tetrahydrofuran solution. Raman spectrum of c‐MWNT indicated the possible presence of carboxylic acid groups at both ends and on the sidewalls of the MWNTs. The TEM micrograph showed that the c‐MWNT is well separated and uniformly dispersed in the PCL matrix. DSC isothermal results showed that the introduction of c‐MWNT into the PCL initiates strongly heterogeneous nucleation, which induced a change of the crystal growth process. The activation energy of PCL significantly decreases by adding 0.25 wt% c‐MWNT into PCL/c‐MWNT composites and then increases as c‐MWNT content increases. The result demonstrates that the addition of c‐MWNT into PCL induces the heterogeneous nucleation at lower c‐MWNT content and then inhibits the polymer chain transportation ability during crystallization at higher c‐MWNT content. In this study, we have also studied the nonisothermal crystallization kinetics and melting behavior of PCL/c‐MWNT composites at various cooling rates. The correlation among isothermal and nonisothermal crystallization kinetics and melting behavior of PCL/c‐MWNT composites can be also discussed. POLYM. ENG. SCI., 46:1309–1317, 2006. © 2006 Society of Plastics Engineers     

Investigation of the glass transition and viscoelastic properties of polycarbonate/multi-walled carbon nanotube composites by positron annihilation lifetime spectroscopy

The influences of free volume and temperature on the viscoelastic properties of polycarbonate (PC)/multi-walled carbon nanotube (MWNT) composites were investigated by positron annihilation lifetime spectroscopy (PALS) and dynamic mechanical analysis (DMA). Three methods, including PALS, DMA and differential scanning calorimetry were used to determine the glass transition temperature (T_g) of PC/MWNT composites. The experimental results indicated that the higher the MWNT contents, the lower the T_g, which attributes to the large free volume hole and the enhanced polymer mobility in PC/MWNT composites with higher MWNT contents. The effect of MWNTs on viscoelastic property has been investigated in detail. A direct linear relationship between fractional free volume and viscoelastic property has been obtained using the Williams–Landel–Ferry equation based on free volume theory, which indicates that the free volume plays an important role in determining the viscoelastic property.