Structure, morphology and non-isothermal crystallization behavior of polypropylene catalloys

The structure, morphology and non-isothermal crystallization behavior of polypropylene catalloys (PP-cats) as well as pure polypropylene were investigated via differential scanning calorimeter (DSC), wide angle X-ray diffraction (WAXD) and real-time hot-stage optical microscopy (OM). The results reveal that the crystalline structures of PP-cats change with variations of the crystallization conditions and composition. The crystalline phase might consist of α-PP, β-PP and PE crystals. The content of β-PP increases with the increase of EP copolymer content and the cooling rate. At lower cooling rates, the morphologies of all non-isothermal crystallized PP-cats show spherulitic structure, and the decrease of crystal perfection and the increase of nucleation density of PP-cats system could be evidently observed. Considering the compositions of PP-cats, these indicated that the interactions between propylene homopolymer and the ethylene-propylene copolymers (both random and block ones) are in favor of the enhancement of the nucleation ability of α-form as well as β-form. In comparison with pure PP, the overall crystallization rates of the PP-cats increase dramatically, while the growth rates of the spherulites in all PP-cats decrease distinctly under the given cooling conditions. These experimental results were explained on the basis of diluting effect and obstructing effect on the mobility of PP chains in the ethylene-propylene copolymer.     

Effect of silicon dioxide on crystallization and melting behavior of polypropylene

The crystallization and melting behavior of isotactic polypropylene (iPP) and polypropylene copolymer (co‐PP) containing silicon dioxide (SiO₂) were investigated by differential scanning calorimeter (DSC). SiO₂ had a heterogenous nucleating effect on iPP, leading to a moderate increase in the crystallization temperature and a decrease in the half crystallization time. However, SiO₂ decreased the crystallization temperature and prolonged the half crystallization time of co‐PP. A modified Avrami theory was successfully used to well describe the early stages of nonisothermal crystallization of iPP, co‐PP, and their composites. SiO₂ exhibited high nucleation activity for iPP, but showed little nucleation activity for co‐PP and even restrained nucleation. The iPP/SiO₂ composite had higher activation energy of crystal growth than iPP, indicating the difficulty of crystal growth of the composite. The co‐PP/SiO₂ composite had lower activation energy than co‐PP, indicating the ease of crystal growth of the composite. Crystallization rates of iPP, co‐PP, and their composites depended on the nucleation. Because of its high rate of nucleation, the iPP/SiO₂ composite had higher crystallization rate than iPP. Because of its low rate of nucleation, the co‐PP/SiO₂ composite had lower crystallization rate than co‐PP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1889–1898, 2006     

Morphology and thermal properties in the binary blends of poly(propylene-co-ethylene) copolymer and isotactic polypropylene with polyethylene

The morphology and thermal properties of isothermal crystallized binary blends of poly(propylene-co-ethylene) copolymer (PP-co-PE) and isotactic polypropylene (iPP) with low molecular weight polyethylene (PE) were studied with differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). In PP-co-PE/PE binary blends, however, the connected PE acted as a phase separating agent to promote phase separation for PP-co-PE/PE binary blends during crystallization. Therefore, the thermal properties of PP-co-PE/PE presented double melting peaks of PE and a single melting temperature of PP during melting trace; on the other hand, at cooling trace, the connected PE promoted crystallization rate because of enhanced segmental mobility of PP-co-PE during crystallization. At isothermal crystallization temperature between the melting points of iPP and PE, the binary blend was a crystalline/amorphous system resulting in persistent remarkable molten PE separated domains in the broken iPP spherulite. And then, when temperature was quenched to room temperature, the melted PE separated domains were crystallized that presented a crystalline/crystalline system and formed the intra-spherulite segregation morphology: these PE separated domains/droplet crystals contained mixed diluent PE with connected PE components. On the other hand, in the iPP/PE binary blends, the thermal properties showed only single melting peaks for both PE and iPP. Moreover, the glass transition temperature of iPP shifted to lower temperature with increasing PE content, implying that the diluent PE molecules were miscible with iPP to form two interfibrillar segregation morphologies: iPP-rich and PE-rich spherulites. In this work, therefore, we considered that the connected PE in PP-co-PE functioned as an effective phase separating agent for PP and diluent PE may be due to the miscibility between connected PE and diluent PE larger than that between PP and dispersed PE.     

Effects of La3+‐containing additive on crystalline characteristics of isotactic polypropylene

The influence of a mixed additive of lanthanum stearate and stearic acid on the crystalline characteristics of isotactic polypropylene (iPP) has been investigated. The results of the wide‐angle X‐ray diffraction (WAXD) measurements and the melting behaviour examination by differential scanning calorimetry (DSC) show that the additive might induce a high proportion of β‐form and act as a β‐form nucleating agent. The relative content of β‐form estimated by WAXD is 33.1% in a PP containing 2.5% (by weight) of the additive. Isothermal crystallization at 130 °C, examined by DSC, reveals that the additive considerably accelerates the overall rate of crystallization: the half crystallization period t_1/2, decreases from 11.7 min for pure PP to 7.3 min for PP containing 2.5% of the additive. However, the additive has no obvious influence on the nucleation mechanism and crystal growth mode. Polarized light microscopy (POM) examinations indicate that the addition of the additive to PP causes spherulites to become much finer. © 2003 Society of Chemical Industry     

The effect of propylene–ethylene copolymers with different comonomer content on melting and crystallization behavior of polypropylene

The effect of propylene–ethylene copolymers (PEc) with different ethylene‐unit contents on melting and crystallization behaviors of isotactic‐polypropylene (iPP) were investigated by differential scanning calorimetry (DSC) and polarized light microscopy (PLM). The results show that the addition of PEc decreases significantly crystallization temperature (T_c) of iPP, but slightly affects melting temperature (T_m). With increasing the ethylene‐unit content of the propylene–ethylene copolymers, the decrease in crystallization temperature of iPP is smaller. The PLM results show that the spherulite growth rate decreases with increasing crystallization temperature for iPP and iPP/PEc blends. The higher the ethylene‐unit content of the copolymers is, the lower the spherulite growth rate (G) of iPP/PEc blends is. The influence of the PEc on nucleation rate constant (K_g) and fold surface energy (σ_e) of iPP was examined by nucleation theory of Hoffman and Lauritzen. The results show that both K_g and σ_e of iPP/PE20(80/20) and iPP/PE23(80/20) blends are higher than those of iPP, demonstrating that the overall crystallization rate of iPP/PEc blends decreased as compared to that of iPP, resulting from the decrease of the nucleation rate and the spherulite growth rate of iPP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of Microstructure of EPR on Crystallization and Morphology of PP/EPR Blends

Two ethylene-propylene random copolymer (EPR) fractions (sol-EPR: soluble part and insol-EPR: insoluble part in n-octane) were blended with polypropylene (PP). It was found hat sol-EPR has a random sequence distribution and is nearly amorphous, whereas insol-EPR contains long ethylene and propylene sequences and is partially crystalline. The crystallization and melting behaviors, linear spherulitic growth rate, crystal structure, and morphology were investigated with differential scanning calorimetry, polarized optical microscopy, wide angle X-ray diffraction, and scanning electron microscopy. It was observed that the PP/insol-EPR blends have a smaller domain size of EPR and a rougher fracture surface. The better compatibility between insol-EPR and PP leads to lower melting temperature (T _m) of PP/insol-EPR blends than the neat PP. For the blends cooled in air from the melt, both α and β crystals were observed. At low weight fraction (0–10%), EPR enhances the relative content of β crystals. When the weight fraction of EPR exceeds 10%, sol-EPR and insol-EPR decrease the relative content of β crystals in the blends to different extents. This difference can be correlated to the fact that sol-EPR and insol-EPR reduce the linear spherulitic growth rate (G) of PP to different extents.     

Calorimetric study of nanocomposites of multiwalled carbon nanotubes and isotactic polypropylene polymer

Modulated differential scanning calorimetry (MDSC) was used to measure the complex specific heat of the crystallization and melting transitions of nanocomposites of isotactic polypropylene (iPP) and carbon nanotubes (CNT) as function of CNT weight percent and temperature scan rate. In the last few years, great attention has been paid to the preparation of iPP/CNT nanocomposites due to their unique thermal and structural properties and potential applications. As the CNT content increases from 0 to 1 wt %, heterogeneous crystal nucleation scales with the CNT surface area. Above 1 wt %, nucleation appears to saturate with the crystallization temperature, reaching ～8 K above that of the neat polymer. Heating scans reveal a complex, two‐step, melting process with a small specific heat peak, first observed ～8 K below a much larger peak for the neat iPP. For iPP/CNT samples, these two features rapidly shift to higher temperatures with increasing ?_w and then plateau at ～3 K above that in neat iPP for ?_w ≥ 1 wt %. Scan rates affect dramatically differently the neat iPP and its nanocomposites. Transition temperatures shift nonlinearly, while the total transition enthalpy diverges between cooling and heating cycles with decreasing scan rates. These results are interpreted as the CNTs acting as nucleation sites for iPP crystal formation, randomly pinning a crystal structure different than in the neat iPP and indicating complex transition dynamics. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of different β‐nucleating agent on crystallization behavior,morphology, and melting characteristic of multiwalled carbon nanotube‐filled isotactic polypropylene nanocomposites

To obtain isotactic polypropylene (iPP) nanocomposites with high β‐crystal content, TMB5, calcium pimelate and calcium pimelate supported on the surface of nano‐CaCO₃ were used as β‐nucleating agent and MWCNT filled β‐nucleated iPP nanocomposites were prepared. The effect of different β‐nucleating agent and MWCNT on the crystallization behavior and morphology, melting characteristic and β‐crystal content of β‐nucleated iPP nanocomposites were investigated by DSC, XRD and POM. The results indicated that addition of MWCNT increased the crystallization temperature of iPP and MWCNT filled iPP nanocomposites mainly formed α‐crystal. The β‐nucleating agent can induce the formation of β‐crystal in MWCNT filled iPP nanocomposites. The β‐nucleating ability and β‐crystal content in MWCNT filled β‐nucleated iPP nanocomposites decreased with increasing MWCNT content and increased with increasing β‐nucleating agent content due to the nucleation competition between MWCNT and β‐nucleating agents. It is found that the calcium pimelate supported on the surface of inorganic particles as β‐nucleating agent has stronger heterogeneous β‐nucleation than calcium pimelate and TMB5. The MWCNT filled iPP nanocomposites with high β‐crystal content can be obtained by supported β‐nucleating agent. POLYM. COMPOS., 36:635–643, 2015. © 2014 Society of Plastics Engineers     

Isothermal crystallization and melting behavior of polypropylene with lanthanum complex of cyclodextrin derivative as a β‐nucleating agent

A novel highly active β‐nucleating agent, β‐cyclodextrin complex with lanthanum (β‐CD‐MAH‐La), was introduced to isotactic polypropylene (iPP). Its influence on isothermal crystallization and melting behavior of iPP was investigated by differential scanning calorimeter (DSC), wide‐angle X‐ray diffraction (WAXD), and polarized light microscopy (PLM). WAXD results demonstrated that β‐CD‐MAH‐La was an effective β‐nucleating agent, with β‐crystal content of iPP being strongly influenced by the content of β‐CD‐MAH‐La and the isothermal crystallization temperature. The isothermal crystallization kinetics of pure iPP and iPP/β‐CD‐MAH‐La was described appropriately by Avrami equation, and results revealed that β‐CD‐MAH‐La promoted heterogeneous nucleation and accelerated the crystallization of iPP. In addition, the equilibrium melting temperature (T) of samples was determined using linear and nonlinear Hoffman‐Weeks procedure. Finally, the Lauritzen‐Hoffman secondary nucleation theory was applied to calculate the nucleation parameter (K_g) and the fold surface energy (σ_e), the value of which verify that the addition of β‐CD‐MAH‐La reduced the creation of new surface for β‐crystal and then led to faster crystallization rate. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Isotactic polypropylene toughened with poly(acrylonitrile–butadiene–styrene): Compatibilizing role of maleic anhydride grafted polypropylene

The β‐nucleating activity and toughening effect of acrylonitrile–butadiene–styrene (ABS) graft copolymer on isotactic polypropylene (iPP) and the compatibilizing role of maleic anhydride grafted polypropylene (PP‐g‐MAH) on the iPP/ABS blends were investigated. The results show that ABS can induce the formation of β‐crystal in iPP, and its β‐nucleating efficiency depends on its concentration and dispersibility. The relative content of β‐crystal form is up to 36.19% with the addition of 2% ABS. The tensile and impact properties of the iPP were dramatically enhanced by introducing ABS. The incorporation of PP‐g‐MAH into the iPP/ABS blends inhibits the formation of β‐crystal. The crystallization peaks of the blends shift toward higher temperature, due to the heterogeneous nucleation effect of PP‐g‐MAH on iPP. The toughness of iPP/ABS blends improved due to favorable interfacial interaction resulting from the compatibilization of PP‐g‐MAH is significantly better than the β‐crystal toughening effect induced by ABS. POLYM. ENG. SCI., 59:E317–E326, 2019. © 2019 Society of Plastics Engineers     

Morphology,crystallization, and thermal behavior of isotactic polypropylene/polystyrene blends: Effects of the addition of a graft copolymer of propylene with styrene

Optical microscopy, differential scanning calorimetry, and small‐angle X‐ray scattering techniques were used to study the influence of crystallization conditions on the morphology and thermal behavior of samples of ternary blends constituted by isotactic polypropylene (iPP), atactic polystyrene (aPS), and a novel graft copolymer of unsaturated propylene with styrene (uPP‐g‐PS) with the purpose of assessing the uPP‐g‐PS capability to act as a compatibilizer for iPP/aPS materials. It was shown that the presence of the uPP‐g‐PS copolymer affects the interfacial tension between the iPP and aPS phases in the melt state, with the aPS particle size and the particle‐size distribution being, in fact, strongly modified. In samples of iPP/aPS/uPP‐g‐PS blends, isothermally crystallized from the melt at a relatively low undercooling in a range of the crystallization temperature of the iPP phase, the addition of the uPP‐g‐PS copolymer induced a drastic change both in the aPS mode and the state of dispersion and in the iPP spherulitic texture and inner structure of the spherulite fibrils. In particular, the phase structure developed in the iPP/aPS/uPP‐g‐PS materials was characterized by a crystalline lamellar thickness of the iPP phase comparable to that shown by the plain iPP. The extent of the induced modifications, that is, the degree of compatibilization achieved, resulted in a combined effect of composition and undercooling. Also, relevant thermodynamic parameters of the iPP phase, such as the equilibrium melting temperature (T_m) and the folding surface free energy (ς_e) of the lamellar crystals, were found to be influenced by the presence of the uPP‐g‐PS copolymer. A linear decrease of the T_m and ς_e values with increasing uPP‐g‐PS content was, in fact, observed. Such results have been accounted for by an increase of the presence of defects along the iPP crystallizable sequences and by the very irregular and perturbed surface of the crystals with increasing copolymer content. The observed decrease in T_m values revealed, moreover, that, in the iPP/aPS/uPP‐g‐PS blends, the iPP crystal growth occurs under comparatively lower undercooling, in line with higher crystalline lamellar thickness shown by SAXS investigation. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1429–1442, 1999     

Investigation of the crystallization behavior of isotactic polypropylene polymerized with different Ziegler‐Natta catalysts

Detailed characterization of the crystallization behavior is important for obtaining better structure property correlations of the isotactic polypropylene (iPP), however, attributed to the complexity in ZN‐iPP polymerization, the relationship between crystallization behavior and the stereo‐defect distribution of iPP is still under debate. In this study, the crystallization kinetics of the primary nucleation, crystal growth and overall crystallization of two iPP samples (PP‐A and PP‐B) with nearly same average isotacticity but different stereo‐defect distribution (the stereo‐defect distribution of PP‐B is more uniform than PP‐A) were investigated. The results of isothermal crystallization kinetics showed that the overall crystallization rate of PP‐A was much higher than that of PP‐B; but the analysis of self‐nucleation isothermal crystallization kinetics and the polarized optical microscopy (POM) observation indicated that the high overall crystallization rate of PP‐A was attributed to the high primary nucleation rate of the resin. The stereo‐defect distribution plays an important role in determining both the nucleation kinetics and crystal grow kinetics, and thus influence the overall crystallization kinetics. A more uniform distribution of stereo‐defects restrains the crystallization rate of iPP, moreover, it has more influence on nucleation kinetics, comparing with the crystal growth. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Isothermal and nonisothermal crystallization kinetics of isotactic polypropylene nucleated with substituted aromatic heterocyclic phosphate salts

The crystallization kinetics of isotactic polypropylene (iPP) and nucleated iPP with substituted aromatic heterocyclic phosphate salts were investigated by means of a differential scanning calorimeter under isothermal and nonisothermal conditions. During isothermal crystallization, Avrami equation was used to describe the crystallization kinetics. Moreover, kinetics parameters such as the Avrami exponent n, crystallization rate constant Z_t, and crystallization half‐time t_1/2 were compared. The results showed that a remarkable decrease in t_1/2 as well as a significant increase in overall crystallization rate was observed in the presence of monovalent salts of substituted aromatic heterocyclic phosphate, while bivalent and trivalent salts have little effect on crystallization rate of iPP. The addition of monovalent metal salts could decrease the interfacial free energy per unit area perpendicular to PP chains σ_e value of iPP so that the nucleation rate of iPP was increased. During nonisothermal crystallization, Caze method was used to analyze the crystallization kinetics. It also showed that monovalent metal salts had better nucleation effects than bivalent and trivalent metal salts. From the obtained Avrami exponents of iPP and nucleated iPP it could be concluded that the addition of different nucleating agents changed the crystal growth pattern of iPP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3307–3316, 2006     

Crystallization of oriented isotactic polypropylene (iPP) in the presence of in situ poly(ethylene terephthalate) (PET) microfibrils

The present article reports the nonisothermal crystallization process and morphological evolution of oriented iPP melt with and without in situ poly(ethylene terephthalate) (PET) microfibrils. The bars of neat iPP and PET/iPP microfibrillar blend were fabricated by shear controlled orientation injection molding (SCORIM), which exhibit the oriented crystalline structure (shish-kebab), especially in the skin layer. The skin layer was annealed at just above its melting temperature (175 °C) for a relatively short duration (5 min) to preserve a certain level of oriented iPP molecules. It was found that the existence of ordered clusters (i.e. oriented iPP molecular aggregates) leads to the primary nucleation at higher onset crystallization temperature, and formation of the fibril-like crystalline morphology. However, the overall crystallization rate decreases as a result that the relatively high crystallization temperature restrains the secondary nucleation. With the existence of PET microfibrils, the heterogeneous nucleation distinctly occurs in the unoriented iPP melt and results in the increase of crystallization peak temperature and overall crystallization rate, for the first time, we observed that the onset crystallization temperature has been enhanced further with addition of PET microfibrils in the oriented iPP melt, indicating the synergistic effect of row nucleation and heterogeneous nucleation under quiescent condition.     

Crystallization Behavior of the Blends of Isotactic Polypropylene and Ethylene-Propylene Blocky Copolymers

Two ethylene-propylene copolymer fractions (EP90 and EP120) were separated from a polypropylene in-reactor alloy by extraction with n-octane at different temperatures. ¹³C-NMR shows that these two fractions have a blocky structure and WAXD reveals that both ethylene and propylene sequences in these two fractions are crystallizable. However, EP90 has higher propylene content and the average length of propylene sequences is longer. These two fractions were blended with isotactic polypropylene (PP) at various proportions, respectively, and crystallization behavior and morphology of the blends were investigated. It is found that both EP90 and EP120 are partially compatible with PP. The phase-separated domains have a nucleation effect on crystallization of PP, leading to increase in crystallization temperature and crystallinity of PP in the blends. EP90 and EP120 also affect the relative content of β crystals in an irregular way. The number of EP90-rich domains in PP/EP90 blends is larger than that of EP120-rich domains in PP/EP120 blends, but the size of EP90-rich domains is smaller, indicating that EP90 has better compatibility with PP than EP120. Spherulites are formed in all the blends. The data were analyzed with Hoffman-Lauritzen theory of crystallization regime and the free energy of the folding surface (σ_e) was derived. Addition of EP90 and EP120 has little effect on the transition temperature from regime II to regime III. The value of σ_e for the PP/EP90 blends is similar to that of neat PP, but σ_e of the PP/EP120 blends is a little higher than that of neat PP.     

The β-nucleating effect of wollastonite-filled isotactic polypropylene composites

Wollastonite (W) with β-nucleating effect (β-W₁₀₀) for iPP crystallization was obtained through reaction between Ca²⁺ in wollastonite and pimelic acid (PA) and the β-iPP composites filled by different content of β-W₁₀₀ were prepared. The effect of PA and wollastonite contents on β-nucleation, crystallization and melting behavior, and crystalline morphology of W and β-W₁₀₀-filled iPP composites was investigated by differential scanning calorimetry (DSC), wide-angle X-ray diffraction, and polarizing optical microscopy. The results indicated that incorporation of W and β-W₁₀₀ increase the crystallization peak temperature of iPP due to its heterogeneous nucleating ability. And iPP/W composites predominantly crystallize in the α-phase iPP and iPP/β-W₁₀₀ composites in the β-phase iPP. The results of DSC multi-scanning in same and different melting temperatures showed that β-W₁₀₀ not only has strong heterogeneous β-nucleating effect but also DSC multi-scanning in same and different melting temperatures has no influence on the heterogeneous β-nucleating effect of β-W₁₀₀. The β-iPP containing high wollastonite content with high β-phase content can be easily prepared.     

Crystallization kinetics of maleic anhydride‐modified iPP studied by POM

Melt nucleation and crystallization behavior of homo‐isotatic polypropylene (homo‐iPP), maleic anhydride (MAH)‐grafted‐iPP, and MAH‐modified iPP, produced from iPP and a small amount of MAH‐grafted‐iPP, was investigated by polarizing optical microscopy (POM), at T_c = 121–135^oC. Nucleation processes at a given T_c were faster for modified PP as compared to neat iPP. The induction time for nucleation increased nonlinearly with increasing T_c and decreased for modified PP, probably as a result of promoted heterogeneous nucleation due to the presence of carbonyl groups of MAH‐grafted‐PP. The average spherulite sizes were decreased by modification, and the growth rate was enhanced in maleated PP and modified PP. The induction time approach was applied to the results obtained by POM to compare the tendency for heterogeneous nucleation of neat and MAH‐modified PP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3107–3118, 2000     

Morphology,crystallization and melting behaviour of films of isotactic polypropylene blended with ethylene-propylene copolymers and polyisobutylene

The crystallization, the morphology and the thermal behaviour of thin films of isotactic polypropylene (iPP) blended with elastomers such as random ethylene-propylene copolymers (EPM) with different ethylene content and polyisobutylene (PiB) were investigated by means of optical microscopy, differential scanning calorimetry and wide angle X-ray diffractometry. During crystallization EPM copolymers are ejected on the surface of the film forming droplet-like domains. A different morphology is observed in iPP/PiB blends. For these mixtures the elastomers separate from the iPP phase forming spherical domains that are incorporated in the iPP intraspherulitic regions. Both EPM and PiB elastomers act as nucleant agents for iPP spherulites. This nucleation efficiency is strongly dependent on the chemical structure and molecular mass of the elastomers. The addition of EPM causes an elevation of the observed and equilibrium melting temperature of iPP. This unusual effect may be accounted for by assuming that the elastomers are able to extract selectively the more defective molecules of iPP. The depression of the growth rate of spherulites and the observed and equilibrium melting temperature of iPP, noted in iPP/PiB blends, suggests that these two polymers have a certain degree of compatibility in the melt.     

Structure,crystallization, and properties of poly(aryl ether ether ketone ketone)s containing meta-phenyl links and their copolymers

Poly(aryl ether ether ketone ketone)s (PEEKK) containing meta-phenyl links and their series of copolymers were synthesized and investigated by both X-ray and differential scanning calorimetry (DSC) methods. Results showed that the heat properties of this kind of copolymer depended greatly on the content of meta-phenyl links in the copolymer system, in which occurred the lowest melting point. Results from X-rays showed that PEEKK containing meta-phenyl links had no (111) crystal face diffraction. These proved that meta-phenyl links had introduced asymmetrical factors, which had produced poor crystal structure and difficulty in crystallization. Even so, the modification of PEEKK by introducing the meta-phenyl links improved the polymer composite performances, e.g., the copolymer M₂, which kept performances close to PEEKK but better than PEEK. DSC results of M₂ showed that its Avrami number (n) was 1.5 and its crystal grew fibrously from isothermal crystallization of the melting state, while for the nonisothermal crystallization from the melting state, n was 4.4 to the spherical crystal growth, and the activation energy (ΔE) of crystallization was 184 kJ/mol, which was less than the ΔE of 296 kJ/mol for PEEKK crystallized from the nonisothermal melting state. When M₂ was isothermally crystallized from the rubber state, its n was 2 to the disklike crystal growth, while its n was 4.6 to the spherulitic crystal growth for the nonisothermal crystallization state of melting. The isothermal crystallization process was different from the nonisothermal process in the crystal nucleation and growth for M₂. © 1996 John Wiley & Sons, Inc.