CdTe thin film solar cells with reduced CdS film thickness

A study was performed to reduce the CdS film thickness in CdTe thin film solar cells to minimize losses in quantum efficiency. Using close space sublimation deposition for CdS and CdTe a maximum efficiency of ~ 9.5% was obtained with the standard CdS film thickness of ~ 160 nm. Reduction of the film CdS thickness to less than 100 nm leads to poor cell performance with ~ 5% efficiency, mainly due to a lower open circuit voltage. An alternative approach has been tested to reduce the CdS film thickness (~ 80 nm) by depositing a CdS double layer. The first CdS layer was deposited at high substrate temperature in the range of 520-540 °C and the second CdS layer was deposited at low substrate temperature of ~ 250 °C. The cell prepared using a CdS double layer show better performance with cell efficiency over 10%. Quantum efficiency measurement confirmed that the improvement in the device performance is due to the reduction in CdS film thickness. The effect of double layer structure on cell performance is also observed with chemical bath deposited CdS using fluorine doped SnO₂ as substrate.     

Textured surface boron-doped ZnO transparent conductive oxides on polyethylene terephthalate substrates for Si-based thin film solar cells

Textured surface boron-doped zinc oxide (ZnO:B) thin films were directly grown via low pressure metal organic chemical vapor deposition (LP-MOCVD) on polyethylene terephthalate (PET) flexible substrates at low temperatures and high-efficiency flexible polymer silicon (Si) based thin film solar cells were obtained. High purity diethylzinc and water vapors were used as source materials, and diborane was used as an n-type dopant gas. P-i-n silicon layers were fabricated at ~ 398 K by plasma enhanced chemical vapor deposition. These textured surface ZnO:B thin films on PET substrates (PET/ZnO:B) exhibit rough pyramid-like morphology with high transparencies (T ~ 80%) and excellent electrical properties (Rs ~ 10 Ω at d ~ 1500 nm). Finally, the PET/ZnO:B thin films were applied in flexible p-i-n type silicon thin film solar cells (device structure: PET/ZnO:B/p-i-n a-Si:H/Al) with a high conversion efficiency of 6.32% (short-circuit current density J_SC = 10.62 mA/cm², open-circuit voltage V_OC = 0.93 V and fill factor = 64%).     

Surface treatment of TiO2 films for dye-sensitized solar cells using atmospheric-pressure non-equilibrium DC pulse discharge plasma jet

In this paper, we report the utilization of the DC pulse discharge plasma jet technique as a means for the preparation of titanium oxide (TiO₂) films on fluorine dope tin oxide (FTO) coated glass substrates used for dye-sensitized solar cells (DSCs). The TiO₂ film made on these experimental bases exhibited the BET specific surface area of 95 m²/g, the pore volume of 0.3 cm²/g and the TEM particle size of ∼25 nm. The DSCs made by the TiO₂ film exhibited an energy conversion efficiency of 5.7% at 100 mW/cm² light intensity. Consequently, we believe that the optimization between the specific surface area and photocurrent density of TiO₂ film was achieved by the plasma surface treatment which also contributed to the improvement of energy conversion efficiency of DSCs.     

The optical properties of nanoporous structured titanium dioxide and the photovoltaic efficiency on DSSC

This study examined the characterization of nanoporous structured titanium dioxide and its application to dye-sensitized solar cells (DSSCs). TEM revealed nanopore sizes of 10.0 nm with a regular hexagonal form. When nanoporous structured TiO₂ was applied to DSSC, the energy conversion efficiency was enhanced considerably compared with that using nanometer sized TiO₂ prepared using a hydrothermal method. The energy conversion efficiency of the DSSC prepared from nanoporous structured TiO₂ was approximately 8.71% with the N719 dye under 100 mW cm⁻² simulated light. FT-IR spectroscopy showed that the dye molecules were attached perfectly to the surface and more dye molecules were absorbed on the nanoporous structured TiO₂ than on the nano-sized TiO₂ particles prepared using a conventional hydrothermal method. Electrostatic force microscopy (EFM) showed that the electrons were transferred rapidly to the surface of the nanoporous structured TiO₂ film.     

Electrical mechanism analysis of Al2O3 doped zinc oxide thin films deposited by rotating cylindrical DC magnetron sputtering

Cost efficient and large area deposition of superior quality Al₂O₃ doped zinc oxide (AZO) films is instrumental in many of its applications, including solar cell fabrication due to its numerous advantages over indium tin oxide (ITO) films. In this study, AZO films were prepared by a highly efficient rotating cylindrical direct current (DC) magnetron sputtering system using an AZO target, which has a target material utilization above 80%, on glass substrates in argon (Ar) ambient. A detailed analysis on the electrical, optical, and structural characteristics of AZO thin films was performed for the solar cell, as well as display applications. The properties of films were found to critically depend on deposition parameters, such as sputtering power, substrate temperature, working pressure, and film thickness. A low resistivity of ~ 5.5 × 10^− 4 Ω cm was obtained for films deposited at 2 kW, keeping the pressure, substrate temperature and thickness constant at 3 mTorr, 230 °C and ~ 1000 nm respectively. This was due to an increase in carrier mobility and large grain size. Mobility is found to be controlled by ionized impurity scattering within the grains, since the mean free path of carriers is much smaller than the grain size of the films. The AZO films showed a high transparency of ~ 90% in the long wavelength region. Our results offer a cost-efficient AZO film deposition method that can fabricate films with significant low resistivity and high transmittance that can be applied in thin-film solar cells, as well as thin film transistor (TFT) and non-volatile memory (NVM).     

Study of CdS-sensitized solar cells, prepared by ammonia-free chemical bath technique

In this study, cadmium sulfide (CdS)-sensitized solar cells have been fabricated, where nanoporous titanium oxide (TiO₂) photoelectrode of equal thickness has been prepared on SnO₂:F coated glass substrate using TiO₂ paste. Different amounts of CdS have been deposited by an ammonia-free chemical bath deposition technique with various deposition times. The CdS-sensitized TiO₂ photoelectrodes show polycrystalline nature. The optical measurement reveals that absorbance edge of the CdS-sensitized TiO₂ photoelectrode extends up to 540 nm and the amount of absorbance increases with the enhancement of CdS-deposition time. The CdS solar cell, with deposition time of 12 min, shows impressive photocurrent and moderate solar cell efficiency.     

Solid state dye-sensitized solar cell with TiO2/NiO heterojunction: Effect of particle size and layer thickness on photovoltaic performance

The present work demonstrates the usefulness of nickel oxide as a hole transporting material in solid state dye-sensitized solar cells (SSDSSCs). We report on the photovoltaic performances of sensitized TiO₂/NiO heterojunctions, and demonstrate that the TiO₂ film thickness and morphology, as well as NiO film thickness, have significant effects on the photovoltaic behaviour of TiO₂/NiO SSDSSC. Under 1 sun AM1.5G simulated illumination, the SSDSSCs demonstrated best photovoltaic performance with a short circuit photocurrent density, open circuit voltage, fill factor and efficiency of 0.91 mA cm⁻², 780 mV, 40% and 0.3%, respectively. This study draws attention to the feasibility of enhancing the photovoltaic performance in SSDSSC devices through development of appropriately designed sensitized TiO₂/NiO heterojunctions.     

An analysis of temperature dependent current-voltage characteristics of Cu2O-ZnO heterojunction solar cells

Carrier transport and recombination mechanisms in Cu₂O-ZnO heterojunction thin film solar cells were investigated through an analysis of their current-voltage characteristics in the dark and under various illumination intensities, as a function of temperature between 100 K and 295 K. The Cu₂O-ZnO heterojunction solar cells were prepared by metal organic chemical vapor deposition of Cu₂O on ZnO films sputtered on transparent conducting oxide coated glass substrates. Activation energies extracted from the temperature dependence of the J-V characteristics reveals that interface recombination is the dominant carrier transport mechanism. Tunneling across an interfacial barrier also plays an important role in current flow and a thin TiO₂ buffer layer reduces tunneling. A high open circuit voltage at low temperature (~ 0.9 V at around 100 K) indicates that Cu₂O-ZnO heterojunction solar cells have high potential as solar cells if the recombination and tunneling at the interface can be suppressed at room temperature.     

A simple electrophoretic deposition method to prepare TiO2-B nanoribbon thin films for dye-sensitized solar cells

This paper describes a simple method utilizing electrophoretic deposition (EPD) to quickly synthesize hydrogen titanate nanoribbon films. The subsequent heating of the hydrogen titanate nanoribbon films causes the dehydration of interlayered OH groups, thereby leading to TiO₂-B nanoribbon films. Thick, uniform TiO₂-B nanoribbon films were obtained from prepared alkali suspensions. The crystal structure of the hydrogen titanate and TiO₂-B nanoribbon films obtained from EPD underwent analysis by X-ray diffraction and high-resolution transmission electron microscope. EPD controlled the thickness of TiO₂-B nanoribbons films. TiO₂-B-coated fluorine-doped tin oxide films were dye-sensitized with N3 and used as a photoanode in an electrochemical solar cell. The solar cell yielded conversion efficiencies of 0.87% for an incident solar energy of 100 mW/cm².     

Optical properties of TiO2 thin films after Ag ion implantation

Metal plasma ion implantation has being successfully developed for improving the electronic and optical properties of semiconductor materials. Prior to deposition, a TiO₂ colloidal suspension was synthesized by microwave-induced thermal hydrolysis of the titanium tetrachloride aqueous solution. The TiO₂ thin film was optimized to obtain a high-purity crystalline anatase phase by calcinations at 550 °C. The TiO₂ coating was uniform without aggregation, which provided good photo conversion efficiency. Ag ion implantation into the as-calcined TiO₂ thin films was conducted with 1 × 10¹⁵ ~ 1 × 10¹⁶ ions/cm² at 40 keV. The peak position and intensity of the photoluminescence and UV-Vis absorption spectra are quite sensitive to Ag doping. The optical characterization showed a shift in optical absorption wavelength towards infrared ray side, which was correlated with the structure variation of the Ag⁺ implanted TiO₂. Due to the strong capability of forming compounds between the energetic silver ions and TiO₂, the photoluminescence emission and UV-Vis absorption efficiencies were improved.     

Low temperature stabilized rutile phase TiO2 films grown by sputtering

The deposition of rutile phase TiO₂ films on unheated substrates by radio frequency magnetron sputtering is elaborated. The effect of total pressure and O₂/Ar flow ratio on the growth of rutile film on different substrates has been studied thoroughly. The development of crystalline phase along with film deposition rate, surface morphology, optical transmission and band gap were also investigated for various growth conditions. It was found that the rutile phase crystallinity increased with decrease in total pressure and increase in O₂ flow. In addition, the grown rutile films have interesting optical characteristics such as high transmittance (~ 85%) and high refractive index (~ 2.7) with a band gap about 3.2 eV.     

Rapid thermal melted TiO2 nano-particles into ZnO nano-rod and its application for dye sensitized solar cells

TiO₂ nano-particles with an anchored ZnO nano-rod structure were synthesized using the hydrothermal method to grow ZnO nano-rods and coated TiO₂ nano-particles on ZnO nano-rods using the rapid thermal annealing method on ITO conducting glass pre-coated with nano porous TiO₂ film. The XRD study showed that there was little difference in crystal composition for various types of TiO₂ nano-particles anchored to ZnO nano-rods. The as-prepared architecture was characterized using field-emission scanning electron microscopy (FE-SEM). Films with TiO₂ nano-particles anchored to ZnO nano-rods were used as electrode materials to fabricate dye sensitized solar cells (DSSCs). The best solar energy conversion efficiency of 2.397% was obtained by modified electrode material, under AM 1.5 illumination, achieved up to J_sc = 15.382 mA/cm², V_oc = 0.479 V and fill factor = 32.8%.     

Hydrothermal growth of double-layer TiO2 nanostructure film for quantum dot sensitized solar cells

A double-layer (DL) film with a TiO₂ nanosheet-layer on a layer of TiO₂ nanorod-array, was synthesized on a transparent conductive fluorine-doped tin oxide substrate by a two-step hydrothermal method. Starting from the precursors of NaSeSO₃, CdSO₄ and the complex of N(CH₂COOK)₃, CdSe quantum dots (QDs) were grown on the DL-TiO₂ substrate by chemical bath deposition method. The samples were characterized by X-ray diffraction, Scanning electron microscopy, Energy dispersion spectroscopy, and their optical scattering property was measured by light reflection spectrometry. Some CdSe QDs sensitized DL-TiO₂ films serve as the photoanodes, were assembled into solar cell devices and their photovoltaic performance were also characterized. The short circuit current and open-circuit voltage of the solar cells range from 0.75 to 4.05 mA/cm² and 0.20 − 0.42 V under the illumination of one sun (AM1.5, 100 mW/cm²), respectively. The photocurrent density of the DL-TiO₂ film is five times higher than that of a bare TiO₂ nanorod array photoelectrode cell.     

Anode growth of DSSCs by flat-flame chemical vapor deposition method

A unique method of flat-flame chemical vapor deposition, to synthesize nanostructured TiO₂ film used for dye-sensitized solar cells (DSSCs) is reported for the first time. This method produces nanostructures of TiO₂ exactly ideal for the anode of the DSSCs. Results show that cells have characteristic I–V curves with fill factor typically around 70% and efficiency higher than 4%. A dendrite-like microstructure of anodes accounts for the high efficiency of the cell. The successful formation of dendrite-like microstructure provides a chance for sintering of TiO₂ nanoparticles smaller than 20 nm, a possible cell efficiency enhancement by increased dye absorption due to the increased specific surface area of small particles.     

Titanium dioxide thin films prepared by electrolysis from aqueous solution of titanium-lactic acid complex for dye-sensitized solar cells

Titanium oxide (TiO_x) thin films were prepared on transparent conducting substrate (fluorine-doped tin oxide) by cathodic electrolysis of a solution containing a titanium bis(ammonium lactato)dihydroxide and an ammonium nitrate at 323 K. Post-deposition treatment: calcination at 723 K or hot-water treatment at > 363 K promoted the growth of an anatase type crystalline phase in the TiO₂ thin film, as evidenced by X-ray diffraction and X-ray photoelectron spectroscopy. The calcined films were used as electrodes of a dye-sensitized solar cells and the cells' energy conversion efficiency was comparable to that obtained with commercially available TiO₂ nanoparticle electrodes.     

Effect of film thickness and agglomerate size on the superwetting and fog-free characteristics of TiO2 films

The effect of TiO₂ film thickness and agglomerate size on the non-UV activated superhydrophilic wetting and antifogging characteristics of TiO₂ films was investigated. Evidence from Atomic Force Microscopy analysis showed that surface roughness is the key parameter requiring control so as to retain the superhydrophilic wetting and antifogging behaviour of the synthesised films. Surface roughness can be tuned by simple manipulation of the multilayer assembly of TiO₂ nanoparticles through varying the film thickness and agglomerate size. A film thickness of ~ 140 nm yielded the optimum roughness (root mean square = 23 nm) to give the best superhydrophilic wetting behaviour. Thicker films reduced the film roughness and were detrimental to their superhydrophilic wetting properties. Smaller agglomerate size was also found to be important in retaining film roughness.     

Preparation of TiO2 paste using poly(vinylpyrrolidone) for dye sensitized solar cells

The surface morphology of titanium oxide (TiO₂) films as a photoanode in dye sensitized solar cells plays a vital role in converting light to electricity. Therefore, TiO₂ films were prepared using TiO₂ paste with different compositions of poly(vinylpyrrolidone) (PVP) as a binder to optimize their physico-chemical properties. The paste was prepared with commercial TiO₂ powder mixed with acetylacetone, PVP, 4-octylphenol polyethoxylate, acetic acid and ethanol. The chemical composition remains the same for all pastes except PVP. The quantity of the PVP was optimized in such a way that it provides a thick film with a good network connection. The impact of the quantity of PVP in the TiO₂ paste was analyzed. The prepared TiO₂ film structure was characterized by X-ray diffraction. The surface morphology was analyzed by scanning electron microscopy. The electrochemical performance of the prepared TiO₂ as a photoanode was also investigated. Among the four different photoanodes, the cells fabricated with a TiO₂ film prepared with 0.4 g of PVP exhibited the highest power conversion efficiency of 6.77%, short-circuit photocurrent density and open circuit voltage of 12.38 mA/cm² and 0.77 V, respectively.     

Photoreduction of CO2 by TiO2 nanocomposites synthesized through reactive direct current magnetron sputter deposition

The photoreduction of CO₂ into methane provides a carbon-neutral energy alternative to fossil fuels, but its feasibility requires improvements in the photo-efficiency of materials tailored to this reaction. We hypothesize that mixed phase TiO₂ nano-materials with high interfacial densities are extremely active photocatalysts well suited to solar fuel production by reducing CO₂ to methane and shifting to visible light response. Mixed phase TiO₂ films were synthesized by direct current (DC) magnetron sputtering and characterized by X-ray diffraction (XRD), atomic force microscope (AFM), scanning electron microscope (SEM) and transmission electron microscope (TEM). Bundles of anatase-rutile nano-columns having high densities of two kinds of interfaces (those among the bundles and those between the columns) are fabricated. Films sputtered at a low deposition angle showed the highest methane yield, compared to TiO₂ fabricated under other sputtering conditions and commercial standard Degussa P25 under UV irradiation. The yield of methane could be significantly increased (~ 12% CO₂ conversion) by increasing the CO₂ to water ratio and temperature (< 100 °C) as a combined effect. These films also displayed a light response strongly shifted into the visible range. This is explained by the creation of non-stoichiometric titania films having unique features that we can potentially tailor to the solar energy applications.     

Efficient and stable, structurally inverted poly(3-hexylthiopen): [6,6]-phenyl-C61-butyric acid methyl ester heterojunction solar cells with fibrous like poly(3-hexylthiopen)

We investigated an inverted organic photovoltaic device structure in which a densely packed ~ 100 nm thin TiO₂ layer on fluorine doped conducting glass serves as anode and poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate)/Au layer on top of the active layer serves as cathode. The active layer is comprised of a blend of poly(3-hexylthiopene) (P3HT) and [6,6]-phenyl-C61-butyric acid methyl ester (PCBM). The rectification behavior of such a device is improved significantly and injection losses are minimized compared to devices without any compact TiO₂ layer. Moreover, nanostructured P3HT active layer was achieved in-situ by spin coating concentrated pure P3HT and P3HT:PCBM blend and solar cell performances on thickness of the active layer were also investigated. For the inverted solar cells constructed with different concentrations of P3HT and PCBM keeping the P3HT:PCBM ratio 1:0.8 (wt.%), the highest short circuit current and efficiency was observed when the P3HT and PCBM concentration was equal to 1.5 (wt.%) and 1.2 (wt.%) respectively. This leads to highly stable and reproducible power conversion efficiency above 3.7% at 100 mW/cm² light intensity under AM 1.5 conditions.     

Influence of gas flow during vacuum cold spraying of nano-porous TiO2 film by using strengthened nanostructured powder on performance of dye-sensitized solar cell

Nano-porous TiO₂ films, which can be applied to the flexible dye-sensitized solar cell (DSC), were deposited by vacuum cold spraying at room temperature with the strengthened nanostructured TiO₂ powder as feedstock. The spraying was conducted under different accelerating gas flows resulting in various particle velocities. Results show that the short-circuit photocurrent density of the cell (N719 dye) increases from 8.3 to 9.8 mA/cm² with the increase in gas flow from 3 to 7.5 L/min. A maximum overall energy conversion efficiency of 4.2% was obtained for the DSC with the TiO₂ film deposited at the gas flow of 7.5 L/min. The influence of particle velocity on the electron transport parameters and cell performance was discussed to reveal the important role of particle velocity in the formation of particle connection through high impact pressure during vacuum cold spraying.