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新余钢铁有限责任公司小方坯热送热装工艺经过两个多月的实践证明,该方案投资少,工艺合理,热送热装率为70%,热装温度达到600℃以上。 相似文献
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本文结合我国近年来特殊钢的发展情况以及国内外实现热送热装工艺和直接轧制工艺的实践,分析讨论了特殊钢小方坯实现热送热装工艺的特殊性,并提出了实现该工艺的设计思路及要考虑的几个条件。 相似文献
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针对攀钢连铸板坯热送热装生产现状,开发了板坯热送,加热过程数学模型,进行了铸坯生产组织方式及表面质量状况轧制前后对应关系的工业试验,在此基础上,建立了铸坯热送热装管理办法和加热炉操作规程。生产统计表明,铸坯热送热装率从1995年的16.7%提高到1996年的36.9%平均入炉温度达565℃。 相似文献
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E. B. Hawbolt F. Weinberg J. K. Brimacombe 《Metallurgical and Materials Transactions B》1979,10(2):229-236
Continuously cast billet sections containing halfway cracks and in-plant, hot rolled rod from the same heat have been examined
for open defects. It was found that significant open defects were present in the steel after a reduction of 4:1. A direct
correlation between initial crack dimensions and open defects after a given reduction could not be made as the initial crack
configuration varied appreciably along the billet length. Laborav scale, hot rolling of small continuously cast billet sections
containing a known halfway crack configuration showed hot reductions greater than 6:1 are necessary to effectively close halfway
cracks. This is applicable for cracks oriented both parallel and prependicular to the rolling plane. Small pores and lines
of inclusions present in material reduced 10:1 did not affect the low temperature fracture stress of the steel. 相似文献
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A numerical model of heat transfer was developed to investigate the heat transfer of continuously cast billet with the aid of surface temperature tests by ThermaCAMTM researcher and nail shooting experiments. The effects of secondary cooling practice and casting speed on the solidification process and central segregation of carbon were investigated as well with the actual central segregation tests. The results show that the surface center and billet center temperatures exhibit a different pattern during solidification, and the solidified shell thickness is presented as an "S" type. With the increase of secondary cooling intensity and the decrease of casting speed, the end points of the solidus line and the liquidus line move forward, and the central segregation level of carbon decreases. The optimal casting condition is suggested for continuously cast high carbon billet with F-EMS (final electromagnetic stirring). 相似文献
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《钢铁研究学报(英文版)》2014
A final electromagnetic stirring model was developed for billet continuous casting of high carbon steel using the commercial software ANSYS and CFX, and the numerical model was validated by the magnetic flux density measured under a Teslameter CT-3. The magnetic flux density and fluid flow in the liquid pool at the location of final electromagnetic stirring (F-EMS) were calculated by the present numerical model. Meanwhile, the plant trials were carried out to determine the optimum current intensity and frequency of F-EMS for the continuously cast billet of high carbon steel. The numerical results show that, through increasing the current intensity by 100 A, the corresponding increases of magnetic induction intensity, tangential electromagnetic force and flow velocity at the solid/liquid interface in the strand are 0.025 T, 1933 N/m3 and 6.9 cm/s, respectively. Moreover, the industrial trial results showed that for the continuously cast billet of 60 steel, the optimum current intensity and frequency of F-EMS, which is 8.2 m from the meniscus, are respectively 380 A and 6 Hz. With the optimum F-EMS parameters, the significant improvement of center segregation of billet is achieved, and the center carbon segregation index in billet reaches 1.04. 相似文献
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���� ���¿� ���»��� ����ΰ ����� 《钢铁研究学报》2014,26(10):21-25
A 2D temperature model was proposed for heating rules and real-time calculation during heating process on billet reheating furnace, which included furnace temperature calculation along furnace length, billet surface fluxes calculation and conduction calculation inside billet. First, furnace temperature was accomplished according to thermocouple. Then fluxes on the above and below surfaces were calculated by total heat exchange factor method, as well as lateral fluxes. ADI and TDMA algorithms were adopted to calculate billet internal temperature distribution. Validation was carried out by thermocouple experiments and a model system was established in a hot rolling plant to provide appropriate heating rules and real-time temperature prediction. It shows precision and responsibility during reheating furnace production. 相似文献
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Yang Li Xin Chen Ke Liu Jing Wang Jin Wen Jiaquan Zhang 《Metallurgical and Materials Transactions A》2013,44(12):5354-5364
Some continuously cast steel slabs are sensitive to transverse fracture problems during transportation or handling away from their storage state, while some steel slabs are sensitive to surface transverse cracks during the following rolling process in a certain hot charging temperature range. It is revealed that the investigated steel slabs with high fracture tendency under room cooling condition always contain pearlite transformation delayed elements, which lead to the internal brittle bainitic structure formation, while some microalloyed steels exhibit high surface crack susceptibility to hot charging temperatures due to carbonitride precipitation. According to the calculated internal cooling rates and CCT diagrams, the slabs with high fracture tendency during cold charging should be slowly cooled after cutting to length from hot strand or charged to the reheating furnace directly above their bainite formation temperatures. Based on a thermodynamic calculation for carbonitride precipitation in austenite, the sensitive hot charging temperature range of related steels was revealed for the determination of reasonable temperature schedules. 相似文献
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《钢铁研究学报(英文版)》2014
To improve the charging of high-temperature billets, it is crucial to produce them with zero defects and achieve effective insulation during their hot delivery. A mathematical model was developed based on the heat transfer characteristics of the billet during its hot delivery. The accuracy of the model was established by studying the thermal performance of the cover of the roller conveyer for small billets in Tangshan Iron and Steel Company. The results show that the cover of the roller conveyer of the continuous casting billet can effectively reduce the heat loss during the hot delivery of the billets, and the hot loading temperature was increased by 51.6 °C. The uniformity of the temperature of the casting billet section increased substantially. The temperature difference in the casting billet section was reduced by 120 °C. The heat preservation effects of temperature holding hoods of different materials were compared. It was found that the material of the temperature holding hood has slight effect on the heat preservation. 相似文献