Anisotropy of cold-worked Type-304 austenitic stainless steel: Focus on the hydrogen diffusivity

Anisotropic nature of effective hydrogen diffusivity was investigated on a cold-worked (CW) Type-304 stainless steel. The material was characterized by using disk-shaped specimens sampled from two directions of steel plates with various rolling ratio. The thickness direction of the disks was parallel to the rolling direction for SL specimens and perpendicular for LT ones. Electromagnetic induction (EMI) and electron backscatter diffraction (EBSD) clarified the content and distribution of strain-induced martensite (SIM). The effective diffusivities and solubilities were jointly determined by desorption method and thermal desorption analysis (TDA) in H-charged specimens with high-pressure gas. The increase of SIM with CW ratio and the differences of SIM distribution observed between LT and SL specimens could justify the anisotropic effective diffusivities. Finite element method (FEM) was used to simulate permeation tests based on multiple EBSD maps. Simulations supported the experimental findings: at the CW ratio of 60%, the CW process increased the diffusivity by twenty and the diffusivity was five time greater in the SL specimen than the LT one. The inhomogeneous SIM distribution justified the modifications of diffusion properties by CW in both specimens.     

Effects of hydrogen on tensile properties and fracture surface morphologies of Type 316L stainless steel

The effects of hydrogen on the tensile properties and fracture surface morphologies of Type 316L stainless steel were investigated using virgin and prestrained specimens. Hydrogen gas exposure at 10 MPa and 250 °C for 192 h resulted in its uniform distribution in the specimens. Such internal hydrogen degraded the tensile ductility of the specimens. Cup–cone fracture occurred in the non-, Ar-, and H-exposed specimens. The fracture surfaces were covered with large and small dimples. The H-exposed specimens exhibited larger small-dimple areas than the non- and Ar-exposed ones. The diameter of the large dimples decreased with increasing small-dimple area. Three-dimensional analysis of the dimples showed that the small-dimple regions were void sheets produced by local shear strain. Hydrogen accelerated nucleation of voids and formation of the void sheets by enhancing localization of shear deformation, thereby reducing the average size of the dimples.     

On the physical differences between tensile testing of type 304 and 316 austenitic stainless steels with internal hydrogen and in external hydrogen

Seventeen metastable austenitic stainless steels (type 304 and 316 alloys) were tested in tension both with internal hydrogen and in external hydrogen. Hydrogen-assisted fracture in both environments is a competition between hydrogen-affected ductile overload and hydrogen-assisted crack propagation. In general, hydrogen localizes the fracture process, which results in crack propagation of particularly susceptible materials at an apparent engineering stress that is less than the tensile strength of the material. Hydrogen-assisted crack propagation in this class of alloys becomes more prevalent at lower nickel content and lower temperature. In addition, for the tests in this study, external hydrogen reduces tensile ductility more than internal hydrogen. External hydrogen promotes crack initiation and propagation at the surface, while with internal hydrogen surface cracking is largely absent, thus preempting hydrogen-assisted crack propagation from the surface. This is not a general result, however, because the reduction of ductility with internal and external hydrogen depends on the specifics of the testing conditions that are compared (e.g., hydrogen gas pressure); in addition, internal hydrogen can promote the formation of internal cracks, which can propagate similar to surface cracks.     

Electrochemical study on the effect of hydrogen on the passive film of selective laser melted 316L stainless steel in a proton exchange membrane water electrolyzer environment

The effect of hydrogen on the passivation behavior and electrochemical characteristics of selective laser melted (SLMed) 316L stainless steel in a simulated anode environment for a proton exchange membrane water electrolyzer (PEMWE) was studied. The results indicate that hydrogen charged into the sample increased the ratio of superficial Fe²⁺/Fe³⁺ and OH⁻/O²⁻, increased the concentration of point defects, reduced the film thickness, and weakened its protective effect. The film near 0.6 V_SCE showed n-type semiconductor behavior. Hydrogen charging resulted in a higher defect density and thinner space charge layer in the film, which promoted the invasion of aggressive ions.     

Effect of residual hydrogen content on the tensile properties and crack propagation behavior of a type 316 stainless steel

The tensile properties and crack propagation rate in a type 316 austenitic stainless steel prepared by vacuum induction melting method with different residual hydrogen contents (1.1–11.5 × 10⁻⁶) were systematically investigated in this research work. The room temperature tensile properties were measured under both regular tensile (12 mm/min) and slow tensile (0.01 mm/min) conditions, and the fracture properties of the tensile fractures with both rates were analyzed. It shows that the hydrogen induced plasticity loss of stainless steel strongly depends on the tensile rate. Under regular tensile condition, there is no plastic loss even when the hydrogen content is up to 11.5 × 10⁻⁶ while in the slow tensile condition, the plastic loss can be clearly identified rising with the increasing H contents. The fatigue crack propagation rate was tested at room temperature, and the crack growth rate formula (Paris) of the 316 stainless steels with varied H contents were obtained. The fatigue crack propagation rate test shows that the crack growth rate of the 316 stainless steel with 8.0–11.5 × 10⁻⁶ hydrogen is significantly higher than that of benchmark steel.