Modeling of high temperature proton exchange membrane fuel cells with novel sulfonated polybenzimidazole membranes

In this study, a three-dimensional, steady-state, non-isothermal numerical model of high temperature proton exchange membrane fuel cells (HT-PEMFCs) operating with novel sulfonated polybenzimidazole (SPBI) membranes is developed. The proton conductivity of the phosphoric acid doped SPBI membranes with different degrees of sulfonation is correlated based on experimental data. The predicted conductivity of SPBI membranes and cell performance agree reasonably with published experimental data. It is shown that a better cell performance is obtained for the SPBI membrane with a higher level of phosphoric acid doping. Higher operating temperature or pressure is also beneficial for the cell performance. Electrochemical reaction rates under the ribs of the bipolar plates are larger than the values under the flow channels, indicating the importance and dominance of the charge transport over the mass transport.     

Organic-inorganic backbone with high contents of proton conducting groups: A newly designed high performance proton conductor

To prepare new high temperature organic-inorganic proton conductor for applications in proton exchange membrane fuel cells (PEMFC), 2,4,6-triphosphono-1,3,5-triazine (TPT) was synthesized and reacted with three different types of metal ions (Ce, Zr and Fe) in varied molar ratios. In each TPT molecule, three phosphonic acid groups were introduced into the triazine ring to obtain an organic compound with high content of proton conducting groups, which was then reacted with metal ions to ensure the insolubility in water aiming to avoid leaking during PEMFC operation. CeTPT(1:2) exhibited good thermal stability up to 200 °C and showed crystalline phase. MTPT exhibited high ion exchange capacity (IEC, 1.53–2.12 meq. g⁻¹). CeTPT(1:2) exhibited highest proton conductivity among all samples, which reached 0.116, 0.070 and 0.034 S cm⁻¹ at 100% relative humidity (RH), 50% RH and anhydrous conditions at 180 °C, respectively. The corresponding activation energy for proton conduction was 14.5, 16.0 and 21.5 kJ mol⁻¹ at 100% RH, 50% RH and anhydrous conditions, respectively. The mechanism for proton conduction was proposed according to the activation energy. The proton conductor can find promising applications in fuel cells, corrosion inhibition and water desalination due to its good thermal stability and high IEC.     

High temperature proton exchange porous membranes based on polybenzimidazole/ lignosulfonate blends: Preparation,morphology and physical and proton conductivity properties

Porous polybenzimidazole (PBI) based blend membranes were prepared by adding different amounts of lignosulfonate (LS) in the presence of LiCl salt. The morphology characteristics of the PBI/LS blends were investigated by FT-IR, atomic force microscopy (AFM) and scanning electron microscopy (SEM) analyses. The relation between the membrane morphology and membrane proton conductivity was studied. Results showed that LS content has a significant influence on the membrane morphology. High amount of LS in the blend created micro-pores within the membrane where increase in the LS content up to 20 wt% resulted in membranes containing pores with a mean diameter of about 0.8 μm. The resulting PBI/LS (0–20 wt%) membranes indicated high PA doping levels, ranging from 3 to 16 mol of PA per mole of PBI repeat units, which contributed to their unprecedented high proton conductivities of 4–96 mS cm⁻¹, respectively, at 25 °C. The effect of temperature on the proton conductivity of blends was also investigated. The results showed that by rising the temperature, the proton conductivity increases in PBI/LS blends. In the blend containing 20 wt% LS, proton conductivity increased from 98 mS cm⁻¹ at 25 °C to 187 mS.cm⁻¹at 160 °C which can be considered as an excellent candidate for use in both high and low temperature proton exchange membrane fuel cells.     

Novel epoxy-based cross-linked polybenzimidazole for high temperature proton exchange membrane fuel cells

An approach has been proposed to prepare the reinforced phosphoric acid (PA) doped cross-linked polybenzimidazole membranes for high temperature proton exchange membrane fuel cells (HT-PEMFCs), using 1,3-bis(2,3-epoxypropoxy)-2,2-dimethylpropane (NGDE) as the cross-linker. FT-IR measurement and solubility test showed the successful completion of the crosslinking reaction. The resulting cross-linked membranes exhibited improved mechanical strength, making it possible to obtain higher phosphoric acid doping levels and therefore relatively high proton conductivity. Moreover, the oxidative stability of the cross-linked membranes was significantly enhanced. For instance, in Fenton’s reagent (3% H₂O₂ solution, 4 ppm Fe²⁺, 70 °C), the cross-linked PBI-NGDE-20% membrane did not break into pieces and kept its shape for more than 480 h and its remaining weight percent was approximately 65%. In addition, the thermal stability was sufficient enough within the operation temperature of PBI-based fuel cells. The cross-linked PBI-NGDE-X% (X is the weight percent of epoxy resin in the cross-linked membranes) membranes displayed relatively high proton conductivity under anhydrous conditions. For instance, PBI-NGDE-5% membrane with acid uptake of 193% exhibited a proton conductivity of 0.017 S cm⁻¹ at 200 °C. All the results indicated that it may be a suitable candidate for applications in HT-PEMFCs.     

Graphite oxide/functionalized graphene oxide and polybenzimidazole composite membranes for high temperature proton exchange membrane fuel cells

Graphite oxide/polybenzimidazole synthesized by 3, 3′-diaminobenzidine and 5-tert-butyl isophthalic acid (GO/BuIPBI) and isocyanate modified graphite oxide/BuIPBI (iGO/BuIPBI) composite membranes were prepared for high temperature polymer proton exchange membrane fuel cells (PEMFCs). All membranes were loaded with different content of phosphoric acid to provide proton conductivity. The GO/BuIPBI and iGO/BuIPBI membranes were characterized by SEM which showed that the filler GO or iGO were well dispersed in the polymer matrix and had a strong interaction with BuIPBI, which can improve the chemical stability of BuIPBI membrane and support a higher acid content. The proton conductivities of the GO/BuIPBI and iGO/BuIPBI with high acid loading were 0.016 and 0.027 S/cm, respectively, at 140 °C and without humidity.     

Functionalized titania nanotube composite membranes for high temperature proton exchange membrane fuel cells

In this study, functionalized titania nanotubes (F-TiO₂-NT) were synthesized by using 3-mercaptopropyl-tri-methoxysilane (MPTMS) as a sulfonic acid functionalization agent. These F-TiO₂-NT were investigated for potential application in high temperature hydrogen polymer electrolyte membrane fuel cells (PEMFCs), specifically as an additive to the proton exchange membrane. Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) results confirmed that the sulfonic acid groups were successfully grafted onto the titania nanotubes (TiO₂-NT). F-TiO₂-NT showed a much higher conductivity than non-functionalized titania nanotubes. At 80 °C, the conductivity of F-TiO₂-NT was 0.08 S/cm, superior to that of 0.0011 S/cm for the non-functionalized TiO₂-NT. The F-TiO₂-NT/Nafion composite membrane shows good proton conductivity at high temperature and low humidity, where at 120 °C and 30% relative humidity, the proton conductivity of the composite membrane is 0.067 S/cm, a great improvement over 0.012 S/cm for a recast Nafion membrane. Based on the results of this study, F-TiO₂-NT has great potential for membrane applications in high temperature PEMFCs.     

Influence of operating temperature on cell performance and endurance of high temperature proton exchange membrane fuel cells

The relation between high temperature proton exchange membrane fuel cell (HT-PEMFC) operation temperature and cell durability was investigated in terms of the deterioration mechanism. Long-term durability tests were conducted at operational temperatures of 150, 170, and 190 °C for a HT-PEMFC with phosphoric acid-doped polybenzimidazole electrolyte membranes. Higher cell temperatures were found to result in a higher cell voltage, but decrease cell life. The reduction in cell voltage of approximately 20 mV during the long-term tests was considered to be caused both by aggregation of the electrode catalyst particles in the early stage of power generation, in addition to the effects of crossover due to the depletion of phosphoric acid in the terminal stage, which occurs regardless of cell temperature. It is expected that enhanced long-term durability for practical applications can be achieved through effective management of phosphoric acid transfer.     

Preparation of polybenzimidazole/ZIF-8 and polybenzimidazole/UiO-66 composite membranes with enhanced proton conductivity

Metal-organic frameworks (MOFs) are considered emerging materials as they further improve the various properties of polymer membranes used in energy applications, ranging from electrochemical storage and purification of hydrogen to proton exchange membrane fuel cells. Herein, we fabricate composite membranes consisting of polybenzimidazole (PBI) polymer as a matrix and MOFs as filler. Synthesis of ZIF-8 and UiO-66 MOFs are conducted through a typical solvothermal method, and composite membranes are fabricated with different MOF compositions (e.g., 2.5, 5.0, 7.5, and 10.0 wt %). We report a significant improvement in proton conductivity compared with the pristine PBI; for example, more than a three-fold increase in conductivity is observed when the PBI-UiO66 (10.0 wt %) and PBI-ZIF8 (10.0 wt %) membranes are tested at 160 °C. Proton conductivities of the composite membranes vary between 0.225 and 0.316 S cm^?1 at 140 and 160 °C. For the comparison, pure PBI exhibits 0.060 S cm^?1 at 140 °C and 0.083 S cm^?1 at 160 °C. However, we also report a decrease in permeability and mechanical stability with the composite membranes.     

Fabrication of crosslinked polybenzimidazole membranes by trifunctional crosslinkers for high temperature proton exchange membrane fuel cells

Two trifunctional bromomethyls containing crosslinkers, 1,3,5-tris(bromomethyl)benzene (B3Br) and 1,3,5-tris(bromomethyl)-2,4,6-triethylbenzene (Be3Br), are employed to covalently crosslink polybenzimidazole (PBI) membranes for the high temperature proton exchange membrane fuel cell. The presence of three bromomethyl groups in each crosslinker molecule is expected to create more free volume for acid doping while enhancing the adhesive strength of the PBI chains. In addition, the influence of the two crosslinker structures on the property of the crosslinked membranes is compared and analyzed. All the crosslinked PBI membranes exhibit longer morphology durability over the pristine PBI membrane toward the radical oxidation. Moreover, the crosslinked PBI membranes with the crosslinker Be3Br containing three ethyl groups display superior acid doping level, high conductivity and excellent mechanical strength simultaneously, over those with the crosslinker B3Br and the pristine PBI membrane. Single cell measurements based on the acid doped membrane with a crosslinking degree of 7.5% by Be3Br demonstrate the technical feasibility of the prepared membranes for high temperature proton exchange membrane fuel cells.     

Composite membrane by incorporating sulfonated graphene oxide in polybenzimidazole for high temperature proton exchange membrane fuel cells

The objective of this work is to examine the polybenzimidazole (PBI)/sulfonated graphene oxide (sGO) membranes as alternative materials for high-temperature proton exchange membrane fuel cell (HT-PEMFC). PBI/sGO composite membranes were characterized by TGA, FTIR, SEM analysis, acid doping&acid leaching tests, mechanical analysis, and proton conductivity measurements. The proton conductivity of composite membranes was considerably enhanced by the existence of sGO filler. The enhancement of these properties is related to the increased content of –SO₃H groups in the PBI/sGO composite membrane, increasing the channel availability required for the proton transport. The PBI/sGO membranes were tested in a single HT-PEMFC to evaluate high-temperature fuel cell performance. Amongst the PBI/sGO composite membranes, the membrane containing 5 wt. % GO (PBI/sGO-2) showed the highest HT-PEMFC performance. The maximum power density of 364 mW/cm² was yielded by PBI/sGO-2 membrane when operating the cell at 160 °C under non humidified conditions. In comparison, a maximum power density of 235 mW/cm² was determined by the PBI membrane under the same operating conditions. To investigate the HT-PEMFC stability, long-term stability tests were performed in comparison with the PBI membrane. After a long-term performance test for 200 h, the HT-PEMFC performance loss was obtained as 9% and 13% for PBI/sGO-2 and PBI membranes, respectively. The improved HT-PEMFC performance of PBI/sGO composite membranes suggests that PBI/sGO composites are feasible candidates for HT-PEMFC applications.     

Sulfonated graphene oxide as an inorganic filler in promoting the properties of a polybenzimidazole membrane as a high temperature proton exchange membrane

A commercial perfluorinated sulfonic acid (PFSA) membrane, Nafion, shows outstanding conductivity under conditions of a fully humidified surrounding. Nevertheless, the use of Nafion membranes that operate only at low temperature (<100 °C) can lead to some disadvantages in PEMFC systems, such as a low impurity tolerance and slow kinetics. To overcome the above problems, this study introduces a highly durable composite membrane with an inorganic filler for a high-temperature proton exchange membrane fuel cell (HT-PEMFC) applications under anhydrous conditions. In this work, polybenzimidazole (PBI) is used as a polymer electrolyte membrane with the addition of a sulfonated graphene oxide (SGO) inorganic filler. The amount of SGO filler was varied (0.5–6 wt.%) to study its influence on proton conductivity at elevated temperature, mechanical stability as well as phosphoric acid doping level. In particular, PBI-SGO composite membranes exhibited higher the level of acid dopant and proton conductivities than those of the pure PBI membranes. The PBI-SGO 2 wt.% composite membrane displayed the highest proton conductivity, with a value of 9.142 mS cm⁻¹ at 25 °C, and it increased to 29.30 mS cm⁻¹ at 150 °C. The PBI-SGO 2 wt.% also displayed the maximum values in the acid doping level (11.63 mol of PA/PBI repeat unit) and mechanical stability (48.86 MPa) analyses. In the HT-PEMFC test, compared with a pristine PBI membrane, the maximum power density was increased by 40% with the use of a PBI composite membrane with 2 wt.% SGO. These results show that the PBI-SGO membrane has a great potential to be applied as an alternative membrane in HT-PEMFC applications, offering the possibility of improving impurity tolerance and kinetic reactions.     

Polybenzimidazole and benzyl-methyl-phosphoric acid grafted polybenzimidazole blend crosslinked membrane for proton exchange membrane fuel cells

We synthesize polybenzimidazole (PBI; M_w = 1.65 × 10⁵ g mol⁻¹) and benzyl-methyl-phosphoric acid grafted PBI (PBI-BP; 24 mol% degree of grafting). We demonstrate that blending 20 to −40 wt.% PBI-BP in the PBI membrane enhances the H₃PO₄ doping level, proton conductivity, and mechanical strength. However, the membrane is highly dissolved in an 85 wt.% H₃PO₄ aqueous solution as the PBI-BP content in the blend membrane is larger than 50 wt.%. To prevent PBI-BP from being dissolved out of the blend membrane by the H₃PO₄ aqueous solution, we fabricated a PBI/PBI-BP/epoxy (8/2/1.23 by wt.) crosslinked membrane. The crosslinked membrane demonstrated good fuel cell performance and excellent stability after a 23 on/off (12 h on at 160 °C with a current density of 200 mA cm⁻² and 12 h off at room temperature) fuel cell cycle test with an unhumidified H₂/O₂.     

Polybenzimidazole containing ether units as electrolyte for high temperature proton exchange membrane fuel cells

A rapid method to synthesize poly[2,2′-(p-oxydiphenylene)-5,5′-benzimidazole] (OPBI) through a solution polycondensation under microwave irradiation is explored. Synthesis parameters affecting the molecular weight (M_w) of OPBI, including the mass ratio of solvent to P₂O₅, the monomer concentration, and reaction time, are optimized. The main characteristics of OPBI are studied, and the corresponding membrane is prepared through a solvent casting process. A series of sulfuric acid doped OPBI (H₂SO₄/OPBI) hybrid membranes with different acid doping levels (ADLs) are developed. The effects of H₂SO₄ on microstructure, ADL and electrochemical properties of these membranes are explored. Herein, the hybrid membrane shows high proton conductivity (190 mS cm⁻¹) at elevated temperature (160 °C) and anhydrous conditions, high ADL (18.73 mol of H₂SO₄ for OPBI per repeat unit, i.e., ADL = 18.73 mol PRU⁻¹) and excellent dimensional stability (40.3%). All these properties demonstrated that H₂SO₄/OPBI hybrid membrane can be used as an alternative membrane for high temperature proton exchange membrane fuel cells (HT-PEMFCs).     

Proton transfer reaction in poly (2, 5-polybenzimidazole) doping with H3PO4

Based on Molecular Dynamics and quantum mechanics, proton transfer reaction in the poly (2, 5-polybenzimidazole) (ABPBI) used as the high temperature proton exchange membrane is simulated by the molecule simulation method and the influences of cell temperature and doping content of phosphoric acid (H₃PO₄) in the ABPBI on the proton transfer are analyzed in this paper. The results show that the doping content of H₃PO₄ in the ABPBI controls the proton transfer mechanism; the proton transfer rate in the ABPBI increases with the increase of the temperature due to the growth of transfer reactivity; and with the increase of the doping content of the H₃PO₄, the proton transfer rate increases due to the increase of the proton carrier and proton transfer approach. These results are very helpful in understanding the working principles of the high temperature proton exchange membrane fuel cell and promoting its application.     

An H3PO4-doped polybenzimidazole/Sn0.95Al0.05P2O7 composite membrane for high-temperature proton exchange membrane fuel cells

A polybenzimidazole (PBI)/Sn_0.95Al_0.05P₂O₇ (SAPO) composite membrane was synthesized by an in situ reaction of SnO₂ and Al(OH)₃-mixed powders with an H₃PO₄ solution in a PBI membrane. The formation of a single phase of SAPO in the PBI membrane was completed at a temperature of 250 °C. Thermogravimetric analysis showed that the PBI membrane was not subject to a serious damage by the presence of SAPO until 500 °C. Scanning electron microscopy revealed that SAPO particles with a diameter of approximately 300 nm were homogeneously dispersed and separated from each other in the PBI matrix. Proton magic angle spinning nuclear magnetic resonance spectra confirmed the presence of new protons originating from the SAPO particles in the composite membrane. As a consequence of the interaction of protons in the SAPO with those in the free H₃PO₄, the H₃PO₄-doped PBI/SAPO composite membrane exhibited conductivities several times higher than those of an H₃PO₄-doped PBI membrane at room temperature to 300 °C, which could contribute to the improved performance of H₂/O₂ fuel cells.     

Numerical modeling and investigation of gas crossover effects in high temperature proton exchange membrane (PEM) fuel cells

A gas crossover model is developed for a high temperature proton exchange membrane fuel cell (HT-PEMFC) with a phosphoric acid-doped polybenzimidazole membrane. The model considers dissolution of reactants into electrolyte phase in the catalyst layers and subsequent crossover of reactant gases through the membrane. Furthermore, the model accounts for a mixed potential on the cathode side resulting from hydrogen crossover and hydrogen/oxygen catalytic combustion on the anode side due to oxygen crossover, which were overlooked in the HT-PEMFC modeling works in the literature. Numerical simulations are carried out to investigate the effects of gas crossover on HT-PEMFC performance by varying three critical parameters, i.e. operating current density, operating temperature and gas crossover diffusivity to approximate the membrane degradation. The numerical results indicate that the effect of gas crossover on HT-PEMFC performance is insignificant in a fresh membrane. However, as the membrane is degraded and hence gas crossover diffusivities are raised, the model predicts non-uniform reactant and current density distributions as well as lower cell performance. In addition, the thermal analysis demonstrates that the amount of heat generated due to hydrogen/oxygen catalytic combustion is not appreciable compared to total waste heat released during HT-PEMFC operations.     

Branched polybenzimidazole / polymeric ionic liquid cross-linked membranes with high proton conductivity and mechanical properties for HT-PEM applications

Branched polymers have unique three-dimensional dendritic structures, so they have received a lot of attention in the application of high temperature proton exchange membranes. In this work, we synthesize BOPBI-X (X = 3%, 6%, 9%) membranes with different branched ratios based on the synthesis of OPBI, due to the introduction of a rigid triazine structure with a larger free volume, the membranes could absorb more phosphoric acid (PA) while maintaining sufficient mechanical strength. Among them, the BOPBI-6% membrane obtains splendid comprehensive performance, when the PA doping level (ADL) is 9.55, it achieves a proton conductivity of 99.2 mS cm^?1 at 180 °C, which is 1.8 times higher than OPBI (54.8 mS cm^?1), and it performs well in long-term oxidation stability test after 144 h, it still has a mass retention rate of 90%. For the sake of further boost the performance of the membrane, cross-linkable polymeric ionic liquid (PIL) is introduced to the system. Among them, BOPBI-PIL-30% membrane has sufficient mechanical properties (5.50 ± 0.8 MPa), and the proton conductivity (146.9 mS cm^?1) at 180 °C is also excellent, so BOPBI-PIL-30% membrane is expected to be a promising candidate as HT-PEMs.     

Effects of inlet relative humidity (RH) on the performance of a high temperature-proton exchange membrane fuel cell (HT-PEMFC)

A high temperature-proton exchange membrane fuel cells (HT-PEMFC) based on phosphoric acid (PA)-doped polybenzimidazole (PBI) membrane is able to operate at elevated temperature ranging from 100 to 200 °C. Therefore, it is evident that the relative humidity (RH) of gases within a HT-PEMFC must be minimal owing to its high operating temperature range. However, it has been continuously reported in the literature that a HT-PEMFC performs better under higher inlet RH conditions. In this study, inlet RH dependence on the performance of a HT-PEMFC is precisely studied by numerical HT-PEMFC simulations. Assuming phase equilibrium between membrane and gas phases, we newly develop a membrane water transport model for HT-PEMFCs and incorporate it into a three-dimensional (3-D) HT-PEMFC model developed in our previous study. The water diffusion coefficient in the membrane is considered as an adjustable parameter to fit the experimental water transport data. In addition, the expression of proton conductivity for PA-doped PBI membranes given in the literature is modified to be suitable for commercial PBI membranes with high PA doping levels such as those used in Celtec^® MEAs. Although the comparison between simulations and experiments shows a lack of agreement quantitatively, the model successfully captures the experimental trends, showing quantitative influence of inlet RH on membrane water flux, ohmic resistance, and cell performance during various HT-PEMFC operations.     

Effect of Ca doping on the electrical conductivity of the high temperature proton conductor LaNbO4

The sintering properties, crystal structure and electrical conductivity of La_1−xCa_xNbO_4−δ (x = 0, 0.005, 0.01, 0.015, 0.02 and 0.025), prepared by a solid-state reaction, have been investigated using powder X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDS), and electrochemical impedance spectroscopy (EIS). In 2.5% Ca-doped samples, a small amount of impurities Ca₂Nb₂O₇ were observed from the XRD patterns. Impedance spectra show that the grain boundary resistance increases with increasing Ca content, while the bulk resistance remains essentially constant below 550 °C. Despite the higher degree of grain growth observed for higher Ca doping levels, the total conductivity of the La_1−xCa_xNbO_4−δ series decreases with increasing Ca content from 0.5 to 2.0 mol%. The activation energy for the total conductivity decreases with increasing Ca content from 0.71 eV (x = 0) to 0.54 eV (x = 0.01) for the high temperature tetragonal phase, then it increases to 0.60 eV for x = 0.02. For the monoclinic phase, the activation energy exhibits similar trend except La_0.995Ca_0.005NbO_4−δ shows the lowest value of 1.26 eV. The Ca and Nb content present at the grain boundaries for La_0.99Ca_0.01NbO_4−δ are much higher than that on the grain surface, as determined from the EDS analysis. These results imply that the solubility of CaO in LaNbO₄ is in the range from 0.5 to 1.0 mol%. By increasing the sintering temperature from 1500 °C to 1550 °C, the proton conductivity of the Ca-doped LaNbO₄ was improved with enlarged grain size due to a reduction in the resistive grain boundary contribution.     

Macrovoid-free high performance polybenzimidazole hollow fiber membranes for elevated temperature H2/CO2 separations

Thermally robust membranes are required for H₂ production and carbon capture from hydrocarbon fuel derived synthesis (syn) gas. Polybenzimidaole (PBI) materials have exceptional thermal, chemical and mechanical characteristics and high H₂ perm-selectivity for efficient syngas separations at process relevant conditions. The large gas volumes processed mandate the use of a high-throughput, small footprint hollow fiber membrane (HFM) platform. In this work, an industrially attractive spinning protocol is developed to fabricate PBI HFMs with unprecedented H₂/CO₂ separation performance. A unique dope composition incorporating an acetonitrile diluent is discovered enabling asymmetric macro-void free PBI HFM fabrication using a water coagulant. The influences of dope viscosity, coagulant chemistry, and air gap on HFM morphology are evaluated. Elevated temperature (up to 350 °C) H₂ permeances of 400 GPU with H₂/CO₂ selectivities > 20 are achieved. This unprecedented separation performance is a ground breaking achievement at temperatures traditionally considered out-of-reach for polymeric membranes.