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拼焊法兰在焊接过程中产生焊接变形,焊接变形大小将直接影响法兰尺寸精度,本文介绍了法兰的制造和焊接工艺,分析了法兰变形产生的原因,并提出了控制法兰焊接变形的工艺措施。 相似文献
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海洋工程钢结构具有体积大、工序复杂的特点,传统的焊接技术下的焊接产品无法满足海洋工程钢结构的使用需求。钢结构焊接变形和应力变形的控制措施是焊接技术的关键。基于此,本文提出一种利用对称施焊方法来控制钢结构焊接变形和应力变形。通过确定焊缝变形收缩比例、降低焊接残余应力以及焊接后构件变形矫正等一系列组合措施来控制钢结构焊接变形。最后经过检测确定了对称施焊法下的钢结构焊接构件具有较强的变形可控能力。 相似文献
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油箱在焊接生产时出现焊接变形,未能达到标准要求,通过研究薄板结构焊接过程中的变形规律及其控制方法,提高了产品质量,增强了产品的市场竞争力,对相似工件的焊接加工具有重要的参考意义。箱体焊接变形的根本是焊接应力,产生焊接应力的因素很多,其中最根本的原因是箱体焊接时受热不均匀。在焊接过程中常见的焊接变形有收缩变形、弯曲变形、波浪变形和角变形等。本文对某型号油箱外型进行三维复现,如图2,并对重要焊缝进行应力应变分析,提出了选择合理的焊接顺序、焊接方法等具体的控制焊接变形的措施。通过分析确定油箱焊接方法为CO2气体保护焊工艺。 相似文献
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为了有效控制化工容器因焊接过程的不均匀性而造成的焊接变形,现就焊接变形和焊接应力的各种影响因素进行分析,以便提出相应的控制措施。 相似文献
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Jia Hui Chang Junde
Jia Zhijun 《上海化工》2003,(10)
对大型沉降槽底板焊接变形的原因进行了分析,并提出了合理的安装和焊接顺序,有效地控制丁槽底的焊接变形。 相似文献
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影响管板堆焊变形的因素包括管板材料、几何形状、焊接材料和焊接工艺。管板堆焊的模式分为两大类。按照不同类别的堆焊模式采用工程计算的方法计算管板的变形量,是控制堆焊管板平面度的有效措施。管板与壳体组焊后的平面度是需要确保的堆焊管板的最终平面度。 相似文献
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以铝料仓的焊接变形问题为例,阐述了现场材料加工、设备制造的优缺点,分析了引起焊接变形的一些内在和外在因素,给出减低焊接变形的经验工艺方法.同时,为保证现场材料加工制造质量,从材料过程控制角度,有针对性的提出了,原材料制造、运输、保管、发放,到切割成材,焊接成型侦用的铝料仓现场制造的过程管理方法. 相似文献
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G. L. Wang J. L. Li J. T. Xiong W. L. Wang P. Y. MA 《Journal of Adhesion Science and Technology》2019,33(10):1033-1046
In this study, evolution characteristics of the friction interface during rotary friction welding of tube were investigated. The friction interface that obtained at different welding stage were observed by confocal laser scanning microscopy. The results show that the friction interface transforms from sliding friction state to visco-plastic deformation state when the welding torque reaches the peak value. In addition, based on the thermodynamic framework extracted from the maximum entropy production principle, an analytical model for transition criterion from sliding friction to visco-plastic deformation was established. The model was verified by the corresponding experimental results of eight alloys, which indicated that the accuracy and generality of the model is satisfactory. 相似文献
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Yujiang Xie Bensheng Huang Quan Chen Guangwen Li 《Journal of Adhesion Science and Technology》2020,34(15):1628-1652
AbstractPipelines used for the petrochemical, energy, and other industries contain 20 steel and 0Cr18Ni9. This paper based on the finite element simulation software Simufact Welding, the residual stress field and deformation results for 6-mm-thick 20/0Cr18Ni9 plates were examined by combining numerical simulation with experimental verification and performing an orthogonal experiment of three factors on different welding parameters. Herein, the thermodynamic coupling, isotropic hardening model, viscoplastic model, moving heat source are considered, and the experiments confirm the welding residual stress and deformation. The experimental results show that the stress distribution of each model is similar and the maximum stress appears in the fusion zone. Furthermore, the longitudinal residual stress is substantially greater than the transverse residual stress, whereas the minimum stress distribution is observed in paramaters of heat input 13493?J (welding layer 1) and 22400?J (welding layer 2), interpass temperature 50?°C, ambient temperature 65?°C. The minimum deformation occurred in paramaters of heat input 5913?J (welding layer 1) and 9200?J (welding layer 2), interpass temperature 250?°C, ambient temperature 65?°C, whereas the maximum deformation occurred in paramaters of heat input 13493?J (welding layer 1) and 22400?J (welding layer 2), interpass temperature 250?°C, ambient temperature 20?°C. Finally, the paramaters of heat input 7077?J (welding layer 1) and 11440?J (welding layer 2), interpass temperature 50?°C, ambient temperature 20?°C were selected to conduct the actual experiment and verify the residual stress and deformation. The results showed that the simulation results agreed with the actual results, thereby confirming the model’s reliability. 相似文献
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Haisong Yu Yue Kang Peiyun Xia Xiaosong Feng 《Journal of Adhesion Science and Technology》2019,33(2):137-155
Weight reduction is very important to aircraft. Laser welding technology is beneficial to reduce the weight of aircraft structure. However, due to the unclear laser welding properties of Al-Li alloy, the research on laser welding of Al-Li alloy is necessary. In current study, the temperature field, stress field and deformation of laser welding are simulated. The optimal welding parameters are obtained by simulation, which are used to weld the real Al-Li alloy sheet. Besides, the microstructure and mechanical property of welded joints are analyzed. It is found that the simulated optimal welding parameters are suitable for welding real Al-Li alloy sheet. And the simulation results are consistent with the experimental results. 相似文献