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1.
Speed of sound augmented Coriolis technology utilizes a process fluid sound speed measurement to improve the accuracy of Coriolis meters operating on bubbly liquids. This paper presents a theoretical development and experimental validation of speed of sound augmented Coriolis meters. The approach utilizes a process fluid sound speed measurement, based on a beam-forming interpretation of a pair of acoustic pressure transducers installed on either side of a Coriolis meter, to quantify, and mitigate, errors in the mass flow, density, and volumetric flow reported by two modern, dual bent-tube Coriolis meters operating on bubbly mixtures of air and water with gas void fractions ranging from 0% to 5%. By improving accuracy of Coriolis meters operating on bubbly liquids, speed of sound augmented Coriolis meters offer the potential to improve the utility of Coriolis meters on many existing applications and expand the application space of Coriolis meters to address additional multiphase measurement challenges.The sources of measurement errors in Coriolis meters operating on bubbly liquids have been well-characterized in the literature. In general, conventional Coriolis meters interpret the mass flow and density of the process fluid using calibrations developed for single-phase process fluids which are essentially incompressible and homogeneous. While these calibrations typically provide sufficient accuracy for single-phase flow applications, their use on bubbly liquids often results in significant errors in both the reported mass flow, density and volumetric flow. Utilizing a process fluid sound speed measurement and an empirically-informed aeroelastic model of bubbly flows in Coriolis meters, the methodology developed herein compensates the output of conventional Coriolis meters for the effects of entrained gas to provide accurate mass flow, density, volumetric flow, and gas void fraction of bubbly liquids.Data presented are limited to air and water mixtures. However, by influencing the effective bubble size through mixture flow velocity, the bubbly liquids tested exhibit decoupling characteristics which spanned theoretical limits from nearly fully-coupled to nearly fully-decoupled flows. Thus, from a non-dimensional parameter perspective, the data presented is representative of a broad range of bubbly liquids likely to be encountered in practice.  相似文献   

2.
A lumped parameter, aeroelastic model of Coriolis mass flow and density meters is presented which addresses the effects of compressibility and inhomogeneity introduced by aerated fluids. The model addresses U-tube Coriolis meters containing radially outward and inward flows of a aerated fluid. The mass flow rate and density of the fluid measured by the Coriolis meter are given by solution of an eigenvalue problem governing the dynamics of the aeroelastic system. Mass flow is determined by the phase lag between the displacement of the out-bound and in-bound tubes in the lowest frequency bending mode of the system. Fluid density is related to the natural frequency of this mode.The aerated fluid is assumed to be a well-mixed, dispersed bubbly flow in which the bubbles are small compared to the diameter of the tube. Under this assumption, the effects of compressibility can be incorporated using a lumped parameter model of the first acoustic cross mode of the tube. The effects of inhomogeneity introduced by the bubbles are incorporated using a lumped parameter model of a bubble in a oscillatory acceleration field contained in an viscous, incompressible fluid. The resulting aeroelastic equations of motion for the Coriolis meter show that the behavior of the system is influenced by non-dimensional parameters characterizing the aerated mixtures including reduced frequency, void fraction, and fluid viscosity parameters.The model is used to examine the effect of aeration for a range of parameters considered to be broadly representative of the commercially available Coriolis meters. Results show that aeration can significantly influence the aeroelastic behavior of Coriolis meters, but that, if appropriately considered, Coriolis meters can be used to provide accurate characterization of aerated fluids.  相似文献   

3.
In the last decade significant progress has been achieved in the development of measurement traceability for LNG inline metering technologies such as Coriolis and ultrasonic flow meters. In 2019, the world's first LNG research and calibration facility has been realised thus enabling calibration and performance testing of small and mid-scale LNG flow meters under realistic cryogenic conditions at a maximum flow rate of 200 m3/h and provisional mass flow measurement uncertainty of 0.30% (k = 2) using liquid nitrogen as the calibration fluid. This facility enabled, for the first time, an extensive test programme of LNG flow meters under cryogenic conditions to be carried out to achieve three main objectives; the first is to reduce the onsite flow measurement uncertainty for small and mid-scale LNG applications to meet a target measurement uncertainty of 0.50% (k = 2), the second is to systematically assess the impact of upstream flow disturbances and meter insulation on meter performance and the third is to assess transferability of meter calibrations with water at ambient conditions to cryogenic conditions. SI-traceable flow calibration results from testing six LNG flow meters (four Coriolis and two ultrasonic, see acknowledgment section) with water in a water calibration facility and liquid nitrogen (LIN) in the LNG research and calibration facility under various test conditions are fully described in this paper. Water and LIN calibration data were compared and it was observed that the influence of removing the meter insulation on mass flow rate measurement accuracy can be more significant (meter error > ±0.50%) than the influence of many typical upstream disturbances when the meter is preceded by a straight piping length equal to twenty pipe diameters (20D) with no additional flow conditioning devices, in particular for ultrasonic meters. The results indicate that the correction models used to transfer the water calibration to cryogenic conditions (using LIN) can potentially result in mass flow rate measurement errors below ±0.5%, however, the correction models are specific to the meter type and manufacturer. This work shows that the target measurement uncertainty of 0.50% can be achieved if the expanded standard error of the mean value measured by the meter is smaller than 0.40% (k = 2). It is planned to repeat these tests with LNG in order to compare the results with the LIN tests presented in this paper. This may reveal that testing with an explosion safe and environmentally friendly fluid such as LIN produces representative results for testing LNG flow meters.  相似文献   

4.
Coriolis flow meters are one of the most popular flow measurement technologies in the world today for high accuracy measurement of single-phase liquids, gases and even slurries. They are capable of measuring both mass and density directly and can also infer the volume flow. They can be installed in challenging process environments and have been successfully deployed with non-Newtonian fluids, high viscosity fluids, pulsating flows and even at extreme temperatures and pressures.However, it is known that operating most Coriolis flow meters at a pressure which differs from the original calibration pressure requires compensation else significant measurement errors will occur. Pressure compensation coefficients appear to vary by manufacturer, meter geometry and sensor material. Furthermore, the manufacturer published pressure compensation coefficients are not fully traceable. To date, there has not been sufficient research exploring the consistency of the pressure compensation for identical Coriolis flow meters.This paper presents the findings of a research conducted at the TÜV SÜD National Engineering Laboratory (NEL) Elevated Pressure and Temperature (EPAT) oil flow facility to investigate the pressure effect uniformity for matching Coriolis devices. The first stage of the experimental programme calibrated three identical DN80 Coriolis flow meters at a range of pressures with no pressure compensation applied. A pressure compensation coefficient was then derived from the data and the Coriolis meters were then calibrated at two alternative pressures to ascertain the robustness of the coefficients and whether the compensation could be extrapolated successfully.From the experimental results, it can be concluded that the pressure effect for the three DN80 Coriolis flow meters was extremely repeatable and consistent with a discrepancy of less than 0.025% between the devices at 80 bar. Whilst the mass flow was significantly affected by fluid pressure, the fluid density did not appear to be influenced. The pressure corrected results were also well within the manufacturer specification of ±0.1%.  相似文献   

5.
The compressibility of fluids in a Coriolis mass flowmeter can cause errors in the meter’s measurements of density and mass flow rate. These errors may be better described as errors due to the finite speed of sound in the fluid being metered, or due to the finite wavelength of sound at the operating frequency of the meter. In this paper, they are investigated theoretically and calculated to a first approximation (small degree of compressibility). The investigation is limited to straight beam-type (and does not consider shell-type) Coriolis meters. A lumped-parameter (coupled oscillator) model is used to explain the process causing the errors, and a simple 2-D continuum mechanics model is used to derive expressions for the magnitudes of the errors. Applications might be to Coriolis metering of gases, or to two-phase mixtures in the form of aerated liquids.  相似文献   

6.
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL, METAS and CESAME EXADEBIT.A wide range of conditions were tested overall, with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar, in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested, pressure did not have a noticeable influence on meter performance.When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges, errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.The influence of temperature on meter performance was also studied, with testing under both stable and transient conditions and temperatures as low as −40 °C.When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas, temperature effects were limited. The magnitude and spread of errors increased, but errors within ±2% were achievable at moderate to high flow rates. Conversely, errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions, errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.  相似文献   

7.
The temperature, pressure and viscosity of produced oil from a reservoir can differ considerably from standard calibration laboratory conditions. The standard practice for calibrating flow meters for the oil & gas industry has been to match the fluid viscosity and, if possible, the fluid temperature and pressure. However, matching all parameters is seldom possible due to the limitations set by the calibration facilities. As such, the parameter that is most often matched is the fluid viscosity. A limitation of the above approach is that temperature and pressure variations are known to influence properties, other than fluid viscosity, that may also be critical to the overall measurement uncertainty.To address this, NEL have built and commissioned a fully accredited elevated pressure and temperature (EPAT) liquid flow facility. This facility has been used to investigate the performance of flow meters at elevated pressures and temperatures. It also allows for liquid flow calibrations to be completed close to service conditions. This work will provide traceable data on the performance of Coriolis flow meters when operated at elevated pressures and temperatures. This data can then be used to update the Coriolis ISO standard 10790. At present, the latest revision in 2015 includes little practical guidance for the operation of Coriolis meters at elevated pressures, temperatures and viscosities.Unfortunately, the methodology for calibrating and operating Coriolis meters at elevated conditions appears fragmented.The purpose of this paper will be to highlight the influence of elevated temperatures, pressures and viscosities and to provide the end user with the correct methodology for calibrating Coriolis meters for these conditions. The paper will also highlight the requirement for the ISO standard 10790 to be updated given the current knowledge level.  相似文献   

8.
The paper identifies the requirements for both a Coriolis flow-tube and the associated flow-transmitter, to achieve an ultra-fast dynamic response. A ‘new’ meter was assembled using a commercially available straight flow-tube, selected for its high drive (fundamental resonant) frequency of about 750 Hz (water-filled) and this was interfaced with a newly extended version of Oxford’s digital transmitter technology. This new transmitter gives measurement updates that are calculated every half drive-cycle, at 1.5 kHz, and are output via a high precision frequency pulse signal. Dynamic response tests in the laboratory and during a field trial have shown the ‘new’ meter to have a response time at least an order of magnitude faster than was reported previously [Clark C, Cheesewright R. Experimental determination of the dynamic response of Coriolis mass flow meters. Flow Measurement and Instrumentation 2006;17:39–47] from tests on the fastest response commercially available Coriolis meters. The ‘new’ meter shows a typical delay of 3.8 ms between a change in fluid flow rate and the corresponding change in the frequency output. Suggested further developments of the new transmitter technology indicate a route that could be followed to produce transmitters suitable for the newly emerging micro-machined Coriolis flow-tubes, which have fundamental resonant frequencies in the range 10–30 kHz.  相似文献   

9.
In recent years, the Coriolis mass flow meters (CMF), devices based on the Coriolis effect over a vibrating pipe, have developed better metrological performance and they are now a reasonable alternative for the custody transfer measurements. Nowadays, many custody transfer operations require measurement of the net volume (volume measured at a certain reference temperature) and, therefore, it is not feasible to use the CMF as a mass flow meter. However, the actual CMF can be used as net volume meters because they have special equipment to measure density and temperature, and a flow computer. In this work, firstly a mathematical simplification of the physical model is proposed for the CMF. We part from the dimensional analysis of the flow-phase relationship produced by the Coriolis force, the main physical principle behind these devices. A simplified formula is obtained and it permits identifying the magnitudes of influence of the CMF as a mass meter. Secondly, its metrological properties are characterized. For such purpose, a 4” straight tube commercial meter has been calibrated in volume, in the 50 to 165 m3/h range against a standard container and a bidirectional prover, employing gas oil and kerosene (JET-A1). These calibrations have turned out to be compatible with the ones performed by the manufacturer in mass and using water. Then it is verified that the CMF fulfills the requisites of the legal metrology: maximum error allowed, linearity and repeatability. Skewness is observed in the relative error (expressed in %) of the CMF and it has been researched to be due to systematic effects related to constructive parameters of the meter. Lineal correlation is verified between relative error and temperature, and between relative error and flow rate, with negative slopes of −0.03% °C−1 and −0.001% h/m3 respectively.  相似文献   

10.
Entrained gas has been regarded as disturbance to measurements based on Coriolis meters, since measurement accuracy can be degraded because of this disturbance. Recent research from Endress + Hauser has discovered that different types of gas bubbles, namely free bubbles and suspended bubbles, have various impact on the meter measurement performance. It is important to understand the error mechanism for different effects, namely bubble effect and resonator effect, which are introduced by different bubble types, and to take the corresponding measures to cope with the effects. It is also crucial to identify the bubble pattern in the measuring tube of a Coriolis meter to make a diagnosis and reduce the negative influence of the disturbance accordingly. For free bubbles that typically cause inhomogeneity of a medium, the fluctuation of the resonance frequency of the measuring tube in a Coriolis meter is directly correlated to the existence of this type of bubbles, since this medium under a flowing condition causes density fluctuation to the meter as gas density is typically much lower than that of a liquid. For homogenous suspended bubbles that lead to a significantly increased compressibility of a medium, the innovative Multi-Frequency Technology in Promass Q sensor offers the means to qualitatively detect the existence of this type of bubbles and quantitatively calculate the volume fraction of the gas phase, based on its ability to derive the speed of sound in a medium containing such bubbles. Identification of the type of bubbles helps not only for crediting the measurement reliability, but also for obtaining more detailed medium properties, and in turn a better process insight, with which a process optimization can be enabled to improve the quality of production.  相似文献   

11.
This paper discusses Small Volume Provers (SVPs), used in the oil and gas industry to validate the performance of custody transfer meters. Recently Coriolis mass flow meters have been introduced for custody transfer; while these offer reduced maintenance requirements over traditional PD and turbine meters, proving Coriolis flow meters using SVP is challenging. This paper presents SVP results for a Coriolis meter which matches or exceeds the most stringent requirements for custody transfer. This is achieved in part by using a novel signal processing technique which reduces the dominant component of the measurement noise, associated with so-called Coriolis mode vibration, with negligible loss of dynamic response.  相似文献   

12.
Micro-machined Coriolis meters will enable measurement of very low flow rates (0.1–500 g/h) and, potentially, ultra-low flows (0.1–100 mg/h). Application areas include the delivery of medical drug infusions to patients, and a wide variety of micro-fluidic devices. An evaluation of the performance of two prototype micro-machined flow-tubes of differing shapes is reported, based upon results obtained from a virtual Coriolis meter. This tool comprises a finite element modelling capability which simulates the meter flow-tube in motion, with the flow represented simply as a continuous string, i.e. 1-dimensional and frictionless, and the model allows the generation of pseudo-data at points on the tube corresponding to sensor locations. Application of signal processing algorithms then enables the representation of an indicated flow time history output by a Coriolis meter in response to a prescribed input flow. Results indicate that the devices investigated were all highly linear and that meter sensitivity is independent of fluid density. One flow-tube shape confers higher stiffness than the other and, for both tube shapes, increasing wall thickness increases tube stiffness at a greater rate than the tube mass. Higher stiffness results in reduced meter sensitivity, but increased drive frequency (hence, faster dynamic response). The spatial averaging resulting from the use of ‘distributed’ internal sensors inevitably yields meter sensitivity values that are lower than the potential maximum value that might be achieved by use of ‘point’ sensors; however there are practical reasons why this latter approach would not work. The dynamic response to a flow step is essentially the same as found for macro-Coriolis meters.  相似文献   

13.
The calibration facility with the multi-nozzle calibrator was developed for the calibration of flow meters to be used with high-pressure, high-flow-rate hydrogen gas. The critical nozzles installed in the multi-nozzle calibrator were calibrated with traceability to the national standard. The relative standard uncertainty of the mass flow rates produced from the calibration facility is 0.09% when the flow rate is between 150 g/min and 550 g/min. In this study, the Coriolis flow meter was calibrated for a pressure range of 15–35 MPa. The relative standard uncertainty of the flow rates obtained from the Coriolis flow meter was 0.44% for the case of the worst fluctuations in the output of the flow meter; based on the calibration curve, this is 0.91%. The present result shows that there is a maximum 3% difference between the output of the Coriolis flow meter and the mass flow rates of the multi-nozzle calibrator, even though the Coriolis flow meter was calibrated using water. Therefore, for the development of a calibration facility that can calibrate a flow meter under the same conditions as those encountered in actual use, it will be important to develop a new flow meter.  相似文献   

14.
With the vigorous development of fuel cell vehicles, the hydrogen consumption in the driving process of fuel cell vehicles has become a major concern of automobile manufacturers and fuel suppliers. However, the measurement accuracy of flow meter in hydrogen medium cannot meet the requirements. In this paper, computational fluid dynamics software is used to simulate the velocity distribution of water and hydrogen in Coriolis flow meter with different mass flow rates without tube vibration. Aiming at the measurement error of Coriolis flow meter, a flow calibration device based on sonic nozzle was designed, and the results of measuring hydrogen mass flow by Coriolis flow meter and thermal flow meter were calibrated. Finally, the accuracy of the calibrated flow meter for measuring hydrogen mass flow under stable and dynamic conditions is tested. The test results show that the accuracy of calibrated Coriolis flow meter for hydrogen mass flow is less than ±1%, which can meet the accuracy requirements of fuel cell vehicle hydrogen consumption measurement. This study provides an important reference for the application of flow meter method in fuel cell vehicle economic evaluation method.  相似文献   

15.
科里奥利质量流量计在线连续测量流体密度的理论分析   总被引:4,自引:0,他引:4  
科里奥利质量流量计是一种直接测量流体质量流量的仪表,同时可在线检测流体密度,出于对其传感器结构优化设计的目的,建立了振动微分方程,其解可给出流体密度在线检测的依据,并给出密度与温度的对应关系,得出给U型管谐振频率的推导结果,并进行具体计算的验证。  相似文献   

16.
The measurement of flow rate is important in many industrial applications including rocket propellant stages. The orifice flow meter has the advantages of compact size and weight. However, the conventional single-hole orifice flow meter suffers from higher pressure drop due to lower discharge coefficient (Cd). This can be overcome by the use of multi-hole orifice flow meter. Flow characteristics of multi-hole orifice flow meters are determined both numerically and experimentally over a wide range of Reynolds numbers. Computational fluid dynamics (CFD) is used to simulate the flow in the single- and multi-hole orifice flow meters. Experiments are carried out to validate the CFD predictions. The discharge coefficients for the different orifice configurations are determined from the CFD simulations. It is observed that the pressure loss in the multi-hole orifice flow meter is significantly lower than that of single-hole orifice flow meter of identical flow area due to the early reattachment of flow in the case of the multi-hole orifice meter. The influence of different geometrical and flow parameters on discharge coefficient is also determined.  相似文献   

17.
The effect of two-phase flow on the performance of a range of single-phase flowmeters has been investigated experimentally using the National Standard Multiphase Flow facilities at NEL. The flowmeters tested were 2-inch and 4-inch positive displacement meters, venturi meters, helicoidal and flat-bladed turbine meters, 2-inch U-tube, 3-inch and 1.5-inch straight tube Coriolis meters and a 4-inch vortex shedding meter. The flowmeters were tested in oil flow with water and water flow with oil. The second component fractions were varied from 3% up to 15% by volume. The aim of the project was to quantify the effect of second-phase fluid components on the basic uncertainty of a range of single-phase. These tests have provided evidence of the suitability of particular flowmeters for two-component flow applications. Comparisons have been made between generic type and size of flowmeter. The oil-in-water and water-in-oil tests indicated that the uncertainty in the outputs of the flowmeters tested were generally within ±1% relative to the reference flowrates, although some errors as high as 5–10% were also observed. Most of the measurements from the turbine flowmeters and the positive displacement flowmeters were within ±0.4% of the reference flowrates.  相似文献   

18.
The dynamic response of Coriolis meters is significant in many applications, including fast control operations, e.g. short duration (seconds or less) batch-filling, dosing flows, and the potential for application to static gas turbine engine fuel flow control. The dynamic response of a meter is determined firstly by the dynamic response of the flow tube (as detected by the two motion sensors) and subsequently by the data sampling and signal processing algorithms used to extract the phase-difference to generate the user output. The flow tube dynamic response and meter indicated response (pulse output) were determined experimentally for a number of commercially available meters, by subjecting each meter to step changes in flow rate. The fastest steps achieved were of duration 4.5 ms. It has previously been shown that the meter flow tube response time, as extracted through phase-difference measurements, cannot be less than the duration of one drive cycle of the tube vibration. Correspondingly, flow tube dynamic response times in the range of 1.4–10 ms were observed (for meter drive frequencies (approximate) in the range of 700–100 Hz). As predicted by theory (straight tube) and finite element simulation, the flow tube step response also includes contaminating (noise) components associated with the Coriolis frequency. There are indications that this noise amplitude was increased by mechanical vibration effects induced by the flow step mechanism. As expected, the meter user output (pulse) indicated much slower step responses than those of their respective flow tubes. These outputs were characterised by a delay in the onset of the step and subsequent lengthening of the step duration which was associated with the output update rate. In some cases, the step noise was apparently eliminated in the user output and this effect was enhanced by the relatively slow update rate.  相似文献   

19.
The use of Coriolis mass flow metering for two-phase (gas/liquid) flow is an emerging theme of both academic research and industrial application. The key issues are maintaining flow-tube operation, and modelling and correcting for the errors induced in the mass flow and density measurements. Experimentally-derived data is used to illustrate that these errors vary most notably with gas void fraction (GVF) and liquid flow rate, but other factors such as flow-tube geometry and orientation, and fluid properties such as viscosity are also influential. While undoubtedly a universal two-phase flow correction model is the ultimate research goal, there is currently no obvious candidate to explain the range of behaviours observed. This paper describes and demonstrates an empirical methodology that has proven effective in developing good correction models for a given choice of Coriolis flow-tube and flow mixture.

A growing proportion of the world’s oil reserves may be described as “heavy”, implying high density and high viscosity. Of the various metering challenges heavy oil poses, one of the most significant is its ready entrainment of gas, and the difficulties entailed in separating gas from the oil. Accurate two-phase measurement of heavy oil is therefore an especially desirable technical goal.

Trials were carried out at the National Engineering Laboratory (NEL), Scotland on a 75 mm flowmeter using a high viscosity oil. Flowrates from 1 kg/s to 10 kg/s were examined, with gas void fraction (GVF) up to 80%. The resulting models were tested online in a commercial Coriolis mass flow meter and demonstrated good performance for both steady and slugging two-phase flows, with the corrected measurements typically within 1%–5% of the nominal mass flow and density.

Field trials in Venezuela have confirmed the performance of this two-phase solution.

While research continues into the development of a generic two-phase correction, this case study demonstrates that the current state of the art can provide, for economically important fluids, tailored models with good two-phase flow performance.  相似文献   


20.
In many fluid flow applications, mass flow rate is preferred over volume flow rate, as it is more beneficial in terms of cost and material balance calculations. Coriolis mass flow meter (CMFM) is accepted widely for mass flow measurement owing to its accuracy and reliability. However, it has been found to under-read the mass flow rate in laminar flow region [1], thus limiting its application in this region. The secondary flow in the curved tube section influences the generated Coriolis force and leads to a deviation in meter readings. Commercial CMFMs are available with various curved tube configurations and need to be analyzed for their application in laminar region. This paper presents comprehensive experimental and numerical investigations performed to evaluate the influence of tube configuration and other meter parameters, such as drive frequency, amplitude of vibration, and sensor position, on the performance of the CMFM in laminar region. The findings of this study have put forth a suitable combination of tube configuration, drive frequency, and sensor position while using the CMFM in laminar flow regime.  相似文献   

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