Effect of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites studied by dynamic mechanical analysis

The present study deals with the effects of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites using dynamic mechanical analysis. Composites of polypropylene and various natural fibers including kenaf fibers, wood flour, rice hulls, and newsprint fibers were prepared at 25 and 50% (by weight) fiber content levels. One and two percent maleic anhydride grafted polypropylene was also used as the compatibilizer for composites containing 25 and 50% fibers, respectively. Specimens for dynamic mechanical analysis tests were cut out of injection‐molded samples and were tested over a temperature range of ?60 to +120°C. Frequency of the oscillations was fixed at 1 Hz and the strain amplitude was 0.1%, which was well within the linear viscoelastic region. The heating rate was 2°C/min for all temperature scan tests. Storage modulus (E′), loss modulus (E″), and mechanical loss factor (tan δ) were collected during the test and were plotted versus temperature. An increase in storage and loss moduli and a decrease in the mechanical loss factor were observed for all composites indicating more elastic behavior of the composites as compared with the pure PP. Changes in phase transition temperatures were monitored and possible causes were discussed. Results indicated that glass transition was slightly shifted to lower temperatures in composites. α transition temperature was higher in the case of composites and its intensity was higher as well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4341–4349, 2006     

Study on the mechanical and thermal properties of poly(lactic acid)/office waste paper fiber composites

Environment friendly composites with favorable mechanical properties and low water absorption performance were successfully produced from poly(lactic acid) (PLA), office waste paper fiber (OWF), and coupling agents. The perfect sample was easily manufactured by melting–blending and injection molding. The PLA/OWF composites were comparable with other PLA/plant fiber composites, and the results indicated that the PLA/OWF composites show better performance than PLA/wheat straw fiber composites and PLA/bamboo fiber composites. On this basis, influence of modification of OWF on the properties of composites was investigated. The infrared results show that the OWF modification by different coupling agents was successful, and the scanning electron microscopy indicates that prepared composites exhibit good interfacial compatibility due to preferable binding force between fiber and matrix. With addition of 2 wt% γ-(2,3-propylene oxides)propyl trimethylsilane, the composite exhibits high tensile strength of 58.96 MPa, reflecting increase of 14% than the pure PLA. According to the crystallization and melting performance table, OWF can act as nucleating agent to promote the crystallization properties on composites, while the coupling agents have little effect on thermal stability. This article confirmed that the OWF has appropriate properties and is suitable for preparing composite materials and this work provides a novel idea for the utilization of office waste paper.     

Sustainable biodegradable coffee grounds filler and its effect on the hydrophobicity,mechanical and thermal properties of biodegradable PBAT composites

Poly(butylene adipate‐co‐terephthalate) (PBAT) and coffee grounds (CG) wastes are biodegradable materials. The high cost of PBAT restricts its marketability; the lignocellulosic CG were used as a reinforcing agent for PBAT. Thus, the present work focuses mainly on the preparation and characterization of bio‐based PBAT composites filled with CG bio‐additives with affordable cost, and with potential use in a variety of eco‐friendly fields such as packaging, biomedical devices, and composting. The PBAT polymer was melt blended with various contents of CG powder using twin screw extrusion. The compatibility and dispersion state of investigated biocomposites in presence or absence of PEG as plasticizer were investigated by using scanning electron microscopy (SEM) and X‐ray diffraction (XRD). The effect of the addition of PEG on PBAT/CG was characterized by differential scanning calorimetry (DSC), tensile properties, contact angle measurements, and thermogravimetric analysis. The chemical interaction between hydroxyl groups of CG particles and PEG plasticizer was achieved by these techniques. A pyrolysis kinetic model was proposed to identify the kinetic parameters of the thermal degradation of PBAT and CG powder. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44498.     

Polypropylene–wood fiber composites: Effect of treatment and mixing conditions on mechanical properties

Polypropylene/wood fiber composites were prepared at three different temperatures: 170°C, 180°C, and 190°C. The surface of wood fibers was modified through the use of silane coupling agents and/or coating with polypropylene or maleated polypropylene. The fiber coating was performed by propylene polymerization in the presence of wood fibers or by immersion in an o-dichlorobenzene polypropylene (or maleated polypropylene) solution. Tensile and three-point bending tests were performed in order to evaluate the adhesion between matrix and wood fibers. Evidence shows that 180°C is the best mixing temperature, while the use of vinyl-tris (2-methoxy ethoxy) silane with or without maleated polypropylene coating is the best surface treatment. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1227–1235, 1997     

Effect of compatibilization on the performance of biodegradable composites using cotton fiber waste as filler

The usefulness of cotton waste as a source of reinforcing fibers for the preparation of cost‐effective and biodegradable composites has been investigated. Biodegradable polyester (bionolle 3020) is melt‐compounded together with cotton fibers. Maleic anhydride‐grafted bionolle (bionolle‐g‐MA) is used as a compatibilizer. The grafting reaction is carried out in an intensive mixer in the presence of dicumyl peroxide as initiator. The effects of fiber and compatibilizer content as well as graft content are evaluated by mechanical property measurements and scanning electron microscopy. The compatibilizer improved all mechanical properties significantly. Moreover, the water absorption and swelling of composites decreased, while the thermal stability increased slightly. Also, the biodegradation of the polyester bionolle 3020, as well as that of its composites with cotton fibers, were studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1825–1835, 2003     

Effects of alkalization and fiber loading on the mechanical properties and morphology of bamboo fiber composites. II. Resol matrix

Resol resin composites reinforced with alkali‐treated bamboo strips were fabricated with a hand‐lay‐up technique. This study was aimed at the evaluation of the influence of the caustic concentration on the mechanical properties of bamboo‐strip‐reinforced resol composites with a constant 50% loading of the reinforcement. The treatment of bamboo fiber in a solution of sodium hydroxide with increasing concentration percentages resulted in more and more rigid composites; as a result, the strength and modulus values exhibited improvements. The maximum improvement in the properties was possibly achieved with 20% caustic treated reinforcements. An infrared study indicated the formation of aryl alkyl ether with ? OH groups of cellulose and methylol groups of resol. Beyond 20%, there was degradation in all the strength properties due to the failure of the mechanical properties of the reinforcement itself. A correlation was found to exist between the mechanical properties and the morphology that developed. Another set of composites with variable loadings of 20% alkali treated fiber (40, 50, and 60%) was fabricated, and a 60% fiber loading showed the best mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Effects of rice straw fiber morphology and content on the mechanical and thermal properties of rice straw fiber‐high density polyethylene composites

Rice straw fiber‐high density polyethylene (HDPE) composites were prepared to investigate the effects of rice straw fiber morphology (rice straw refined fiber, rice straw pellet, rice straw strand), fiber content (20 and 40 wt %), and maleic anhydride polyethylene (MAPE) concentration (5 wt %) on the mechanical and thermal properties of the rice straw fiber‐HDPE composites in this study. Rice straw refined fiber exhibited more variability in length and width, and have a higher aspect ratio of 16.3. Compared to the composites filled of rice straw pellet, the composites made of the refined fiber and strand had a slightly higher tensile strength and lower tensile elongation at break. The tensile and flexural strength of the composites increased slightly with increasing rice straw fiber content up to 40 wt %, while the tensile elongation at break decreased. With addition MAPE, the composites filled with 20 wt % rice straw fiber showed an increase in tensile, flexural and impact strength and a decrease in tensile elongation at break. Differential scanning calorimetry showed that the fiber addition and morphology had no appreciable effect on the crystallization temperature of the composites but decreased the crystallinity. The scanning electron microscopy observation on the fracture surface of the composites indicated that introduction of MAPE to the system resulted in promotion in fiber dispersion, and an increase in interfacial bonding strength. Fiber breakage occurred significantly in the composites filled with refined fiber and strand after extruding and injection processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of the fiber content and plasticizer type on the rheological and mechanical properties of poly(vinyl chloride)/green coconut fiber composites

A series of poly(vinyl chloride) (PVC)/green coconut fiber (GCF) composites, with dioctyl phthalate (DOP) or thermoplastic polyurethane (TPU) as a plasticizer, were prepared by melt mixing. Their properties were studied in the molten state with an advanced nonlinear harmonic testing technique; in the solid state, the hardness and impact resistance were evaluated, and scanning electron microscopy was used for fractured surfaces. The effect of the fiber loading was investigated, as well as the role of the plasticizer. PVC–GCF composites are heterogeneous materials that, in the molten state, exhibit essentially a nonlinear viscoelastic character, in contrast to pure PVC, which has a linear viscoelastic region up to 50–60% strain. The complex modulus increases with the GCF content but in such a manner that the observed reinforcement is at best of hydrodynamic origin, without any specific chemical (i.e., permanent) interaction occurring between the polymer matrix and the fibers. As expected, PVC offers good wetting of GCFs, as reflected by the easy mixing and the rheological and mechanical properties. Fibers can be incorporated into PVC up to a 30% concentration without any problem, with the PVC/plasticizer ratio kept constant. Higher GCF levels could therefore be considered. Replacing DOP in part with TPU gives some benefit in terms of impact resistance, likely because of the viscoelastic nature of the latter and the associated energy absorption effects. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

加固用复合材料力学性能的影响因素

在土木工程中，混凝土结构的加固补强要求连续纤维增强树脂基复合材料应具有较高的抗拉强度、弹性模量和一定的断裂延伸率，本文探讨了在一定成型工艺和环氧树脂基体的条件下，影响这些性能的因素．试验表明，纤维品种、纤维表面处理方法、片材厚度对这些性能有显著的影响；纤维束或纤维布与树脂基体复合固化后，由于固化应力的作用，其增强效率将大大下降。对此，在加固设计时应予以重视。     

Effect of fiber treatment on the mechanical properties of LDPE-henequen cellulosic fiber composites

The degree of mechanical reinforcement that could be obtained by the introduction of henequen cellulosic fibers in a low-density polyethylene, LDPE, matrix was assessed experimentally. Composite materials of LDPE-henequen cellulosic fibers were prepared by mechanical mixing. The concentration of randomly oriented fibers in the composite ranged between 0 and 30% by volume. The tensile strength of these composite materials increased up to 50% compared to that of LDPE. There is also a noticeable increase in Young's modulus for the composite materials that compares favorably with that of LDPE. As expected, the addition of the fibers decreases the ultimate strain values for the composite materials. The thermal behavior of the LDPE-henequen cellulosic fibers materials, studied by differential scanning calorimetry, DSC, showed that the presence of the fibers does not affect the thermal behavior of the LDPE matrix; thus, the interaction between fiber and matrix is probably not very intimate. Preimpregnation of the cellulosic fibers in a LDPE-xylene solution and the use of a silane coupling agent results in a small increment in the mechanical properties of the composites, which is attributed to an improvement in the interface between the fibers and the matrix. The shear properties of the composites also increased with increasing fiber content and fiber surface treatment. It was also noted that the fiber surface treatment improves fiber dispersion in the matrix. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 197–207, 1997     

Effect of compatibilizing agents on the mechanical properties of high‐density polyethylene/olive husk flour composites

The main objective of this research was to investigate the effect on the thermal and mechanical properties of the addition of two different compatibilizing agents, malefic anhydride‐grafted polyethylene (PE) [synthesized in a solution state (MAPE) and commercial (XA255)], to olive husk flour, high‐density polyethylene (HDPE) composites. The composites contain 30 wt % of olive husk flour and a variable proportion of compatibilizer (3, 5, and 7 wt %). The grafting reaction was followed by Fourier transform infrared, and the grafting degree was evaluated by means of titration. The effect of grafting on the thermal properties of MAPE was observed by ATG/DTG. The mechanical and thermal properties of the composite were investigated. A morphological study of the composite reveals that there is a positive effect of compatibilizing agent on interfacial bonding. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of extruder elements on fiber dimensions and mechanical properties of bast natural fiber polypropylene composites

Illusions and facts about aspect ratio and the corresponding mechanical properties of the polypropylene flax are studied in this work. Selection of extruder elements controls significantly the fiber final dimensions. Hence, the load transfer efficiency can be improved. Different extruder layouts are tried. First and second trials investigate the mixing degree effect using kneading elements with eight and four kneading elements, respectively. The third and fourth trials keep four kneading blocks but differentiate in using multiprocessing element MPE and toothed elements, respectively. All the four configurations are tested at different shearing rates namely 100, 200, and 300 rpm and different fiber loadings 10, 20, and 30 wt %. Polypropylene (PP) with high flowing properties and slivers flax natural fibers are used. The output extruded strands are mechanically tested. The third and fourth configurations showed superiority to the normal kneading profiles regarding the mechanical properties. Samples of composites are withdrawn after each processing extruder element to study the effect of this element on the fiber dimension. Measurement of extracted fibers is carried out by two methods namely dynamic image analysis machine and secondly normal microscopic investigation. Weibull distributions are defined for fiber geometry distributions for the different locations on the extruder configuration. Also, the effect of the shear rate and the extruder configuration on the final dimensions of the fibers extracted from the composite. The results show the correlation between extruder configuration and fiber aspect ratio and hence the composite overall strength. However, further processing like injection molding erases the pre‐extrusion effect. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40435.     

The effect of environmental exposure upon the mechanical properties of coir or oil palm fiber reinforced composites

Polyester matrix composites reinforced using nonwoven coir or oil palm empty fruit bunch fiber mats were manufactured. Fibers were used unmodified, chemically modified by acetylation, or treated with silane or titanate coupling agents. Composite test pieces were exposed to decay fungi in unsterile soil for up to 12 months, along with samples made of unreinforced, or glass fiber reinforced, resin. Water exposure tests were also performed. The effect of such exposure on the mass loss, tensile and flexural properties of the samples was evaluated. Mechanical properties deteriorated as a result of exposure. However, acetylation of fibers, or treatment with silane coupling agent was found to afford a significant degree of protection. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1322–1330, 2000     

Effect of processing conditions on dimensions of sisal fibers in thermoplastic biodegradable composites

Biodegradable composites based on treated and untreated sisal fiber and mater Bi‐Z were processed using an internal batch mixer. The effect of processing conditions (temperature, speed of rotation, and time of mixing) and alkaline treatment on the dimensions of sisal fiber was studied. The length and diameter of the initial fibers were reduced during mixing and this effect was correlated to the magnitude of the shear stress developed in the mixer. An increase of the speed of rotation and/or a reduction of temperature produced fibers of smaller dimensions but with a higher aspect ratio l/d. Alkaline treatment increased the kinetics associated to the reduction of the fiber's dimensions. A semiempirical model was employed to predict the size of the fibers versus the time of mixing. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1084–1091, 2001     

Effect of polyphenylene sulfide containing amino unit on thermal and mechanical properties of polyphenylene sulfide/glass fiber composites

Three kinds of high‐molecular‐weight compatibilizers [copoly(1,4‐phenylene sulfide)‐poly(2,5‐phenylene sulfide amine)] (PPS‐NH₂) containing different proportions of amino units in the side chain) were synthesized by the reaction of dihalogenated monomer and sodium sulfide via nucleophilic substitution polymerization under high pressure. The intrinsic viscosity of the obtained copolymers was 0.354–0.489 dL/g and they were found to have good thermal performance with melting point (T_m) of 271.3–281.0 °C and initial degradation temperature (T_d) of 490.0–495.7 °C. There was an excellent physical compatibility between PPS‐NH₂ and the pure industrial PPS. The results of dynamic mechanical analysis and macro‐ and micromechanical test showed that the selective compatibilizer PPS‐NH₂ (1.0) (1.0% mol aminated ratio) can improve the mechanical and interfacial properties of polyphenylene sulfide/glass fiber (PPS/GF) composite. The macro‐optimal tensile strength, Young's modulus, bending strength, and notched impact strength of 5%PPS‐NH₂ (1.0)/PPS/GF composite raised up to 141 MPa, 1.98 GPa, 203 MPa, and 6.15 kJ/m², which increased 12.8%, 9.4%, 4.1%, and 13.8%, respectively, comparing with the pure PPS/GF composite (125 MPa, 1.81 GPa, 195 MPa, and 5.40 kJ/m², respectively). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45804.     

Mechanical properties of biorenewable fiber/plastic composites

Plastic fiber composites, consisting of polypropylene (PP) or polyethylene (PE), and pinewood, big blue stem (BBS), soybean hulls, or distillers dried grain and solubles (DDGS), were prepared by extrusion. Young's modulus, tensile and flexural strengths, melt flow, shrinkage, and impact energy, with respect to the type, amount, and size of fiber on composites, were evaluated. Young's moduli under tensile load of wood, BBS, and soybean‐hull fiber composites, compared with those of pure plastic controls, were either comparable or higher. Tensile strength significantly decreased for all the PP/fiber composites when compared with that of the control. Strength of BBS fiber composites was higher than or comparable to that of wood. When natural fibers were added there was a significant decrease in the melt flow index for both plastic/fiber composites. There was no significant difference in the shrinkage of all fiber/plastic composites compared to that of controls. BBS/PE plastic composites resulted in higher notched impact strength than that of wood or soybean‐hull fiber composites. There was significant reduction in the unnotched impact strength compared to that of controls. BBS has the potential to be used as reinforcing materials for low‐cost composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2484–2493, 2004     

The influences of fiber feature and polymer melt index on mechanical properties of sugarcane fiber/polymer composites

The fiber characteristics (i.e., the fiber type, morphology, and dimension) and polymer melt flow index (MFI) significantly affected mechanical properties of sugarcane fiber/HDPE composites. The length and diameter of sugarcane fibers followed a lognormal distribution before and after compounding. The long fibers had a significant reduction in the dimension and aspect ratio during compounding. However, the short fibers had close values in these two properties before and after compounding. For the resultant sugarcane fiber/polymer composites, the HDPE resins with a low MFI value presented high tensile and impact strengths. Because of high sugar content, the pure rind fiber had a poor performance as filler in the HDPE resins with respect to the raw bagasse fiber and alkali‐extracted bagasse fiber. On the other hand, the aspect ratio was proportional to the mechanical performance of the fibers in the HDPE resins. As a result, the fibers with a large aspect ratio and low sucrose content improved the strength properties of the resultant composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5607–5619, 2006     

Effect of polyethylene glycol on mechanical properties of bamboo fiber-reinforced polylactic acid composites

The bamboo fiber (BF)-reinforced polylactic acid (PLA) composites were prepared using the twin-screw extruder and injection molding. Thermal gravimetric analyzer results indicated the thermal stability of BF/PLA composites decreased with increasing BF content. Differential scanning calorimeter and X-ray diffraction curves showed that BF played a role as a nucleating agent, but the crystallinity of composite materials decreased with the increasing BF content. The melt flow rate of composites reduced with the increase in BF content, resulting in a poorer processing property. The processability of the composites was improved with the addition of high molecular polyethylene glycol (PEG). Mechanics performance test showed that tensile strength and bending strength of composites increased at low loading with the BF content increased then decreased when the loading continued to increase. The tensile strength of the composite materials reached 65.46 MPa when alkali-treated BF (ABF) content was 20 wt %. The flexural strength of the composites reached 97.94 MPa when ABF content was 10 wt %. Impact performance has also been improved. PEG-20000 was the best plasticizer among the PEG-6000,PEG-10000, and PEG-20000. When the component of PEG was 10 wt %, the elongation increased by 56%. The scanning electron microscopy (SEM) result showed that the fracture of the composites was smooth, most ABF were wrapped in matrix and distribution of ABF in PLA matrix was more uniform. It means that interfacial compatibility of bamboo fiber and PLA improved after BF modified by alkali. High molecular weight PEG enhance melt flow ability of polymer, result in fibers were further enclosed in the PLA matrix and increase properties of composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47709.     

Mechanical and biodegradation properties of bamboo fiber-reinforced starch/polypropylene biodegradable composites

Bamboo fiber (BF)-reinforced starch/polypropylene (PP) composites were prepared by extrusion and injection molding methods. The mechanical and thermal properties and water absorption were evaluated by different methods. Moreover, composite samples were subjected to biodegradation through soil burial test and microbes medium degradation. Different stages of biodegradation were investigated by weight loss, attenuated total reflection Fourier transformed infrared spectroscopy, differential scanning calorimeter, and scanning electron microscope. It was found that contents of BF and starch resin had a significant influence on the properties of the composites. With more content of BF, the composite exhibited a better flexural property and biodegradation. A distinct decrease of weight loss and mechanical properties indicated the degradation caused by the microbes. After biodegradation, thermal stability of the composites decreased while the crystallinity of PP increased. The results prove that the composites more easily tend to be degraded and assimilated by microbes. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48694.