Synthetic Ni‐talc as filler for producing polyurethane nanocomposites

New synthetic Ni‐talc was used as filler in the synthesis of polyurethane (PU) nanocomposites by in situ polymerization and to emphasize the contribution of the new material compared with natural talc. Good dispersion of Ni‐talc was supported by homogeneous green coloration observed in the polymer matrix. X‐ray diffraction (XRD) analyses indicate the intercalation of polymeric matrix into the filler layers by the increase in d₀₀₁‐spacing value of the Ni‐talc for the nanocomposites when compared to the pristine filler. The nanocomposites obtained with synthetic talc showed an improvement in the crystallization temperature and in thermal stability when compared to pure PU and the composite obtained with natural talc. The young modulus of PU/talc materials containing both Ni‐talc and natural talc were slight higher than pure PU. As shown by scanning electron microscope (SEM), Ni‐talc fillers were well dispersed into the polymeric matrix probably due to the good compatibility of both phases filler/polymer mainly achieved by the filler OH interaction with the urethane group of the polymeric chain. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41854.     

Development of simplified Tandon‐Weng solutions of Mori‐Tanaka theory for Young's modulus of polymer nanocomposites considering the interphase

The known Tandon‐Weng model originated from Mori–Tanaka theory commonly underestimates the Young's modulus of polymer nanocomposites containing spherical nanofillers. This phenomenon is attributed to disregarding the nanoscale interfacial interaction between polymer and nanoparticles, which forms a different phase as interphase in polymer nanocomposites. In this paper, the simplified Tandon‐Weng model is developed assuming interphase and the predictions of the developed model are compared with the experimental data. The calculations of the developed model completely agree with the experimental results at reasonable levels of interphase properties. Additionally, the effects of main material and interphase properties on the predictions of modulus are evaluated. The developed model predicts that a high‐content, thick, and strong interphase creates a high modulus in polymer nanocomposites. These logical observations demonstrate the correctness of the developed model for Young's modulus of polymer nanocomposites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43816.     

PEGylation of MnO nanoparticles via catechol–Mn chelation to improving T1‐weighted magnetic resonance imaging application

To enhance biocompatibility and physiological stability of hydrophobic MnO nanoparticles as contrast agent of T₁‐weighted magnetic resonance imaging (MRI), dopamine‐functionalized poly(ethylene glycol) (PEG) was used to coat the surface of about 5 nm MnO nanoparticles. Although hydrophilic coating might decrease longitudinal relaxivity due to inhibiting the intimate contact between manganese of nanoparticle surface and proton in water molecules, higher longitudinal relaxivity was still maintained by manipulating the PEGylation degree of MnO nanoparticles. Moreover, in vivo MRI demonstrated considerable signal enhancement in liver and kidney using PEGylated MnO nanoparticles. Interestedly, the PEGylation induced the formation of about 120 nm clusters with high stability in storing and physiological conditions, indicating passive targeting potential to tumor and prolonged circulation in blood. In addition, the cytotoxicity of PEGylated MnO nanoparticles also proved negligible. Consequently, the convenient PEGylation strategy toward MnO nanoparticles could not only realize a good “trade‐off” between hydrophilic modification and high longitudinal relaxivity but also contribute additional advantages, such as passive targeting to tumor and long blood circulation, to MRI diagnosis of tumor. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42360.     

Thermal and mechanical characterization of linear low‐density polyethylene/wood flour composites

A linear low‐density polyethylene (LLDPE) matrix was modified with an organic peroxide and by a reaction with maleic anhydride (MAn) and was simultaneously compounded with untreated wood flour in a twin‐screw extruder. The thermal and mechanical properties of the modified LLDPE and the resulting composites were evaluated. The degree of crystallinity was reduced in the modified LLDPE, but it increased with the addition of wood flour for the formation of the composites. Significant improvements in the tensile strength, ductility, and creep resistance were obtained for the MAn‐modified composites. This enhancement in the mechanical behavior could be attributed to an improvement in the compatibility between the filler and the matrix. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2775–2784, 2003     

Synthesis and characterization of linear low‐density polyethylene/sepiolite nanocomposites

Linear low‐density polyethylene (LLDPE)/sepiolite nanocomposites were prepared by melt blending using unmodified and silane‐modified sepiolite. Two methods were used to modify sepiolite: modification before heat mixing (ex situ) and modification during heat mixing (in situ). The X‐ray diffraction results showed that the position of the main peak of sepiolite remained unchanged during modification step. Infrared spectra showed new peaks confirming the development of new bonds in modified sepiolite and nanocomposites. SEM micrographs revealed the presence of sepiolite fibers embedded in polymer matrix. Thermogravimetric analysis showed that nanocomposites exhibited higher onset degradation temperature than LLDPE. In addition, in situ modified sepiolite nanocomposites exhibited higher thermal stability than ex situ modified sepiolite nanocomposites. The ultimate tensile strength and modulus of the nanocomposites were improved; whereas elongation at break was reduced. The higher crystallization temperature of some nanocomposite formulations revealed a heterogeneous nucleation effect of sepiolite. This can be exploited for the shortening of cycle time during processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

A novel technique to fabricate magnetic polydimethylsiloxane micropillar

In past decades, polymeric micropillars have been employed in many complex functional micro-devices, such as micro-fluids, micro-sensors, tunable wetting surfaces, and substrate structures. This paper presents a novel technique to fabricate high-aspect-ratio magnetic polydimethylsiloxane (PDMS) micropillars that can move under gradient magnetic fields. First, a drop of Fe₃O₄ superparamagnetic nanoparticles was dispersed in acetone solution, sonicated, and poured over a pre-etch silicon mold with deep micro-holes. Second, we quickly attracted Fe₃O₄ nanoparticles in micro-holes with a strong permanent magnet at the silicon mold's backside. Third, we used a soft lithography process to force the PDMS liquid to flow into the micro-holes by sequencing the air in a vacuum chamber, baked in a hot plate, and then peeled off in ethanol solution and dried in a CO₂ dryer machine. The diameters of PDMS magnetic micropillars were from 1 μm, 2 μm to 10 μm, and the heights were 30 μm and 50 μm. We observed 1 μm micropillar with 50 aspect ratio could deflect its end up to 12 μm under a gradient magnetic field of 5 mT/mm. The magnetic micropillar end movement in an ethanol solution was validated, which broads the application to micro-fluidics and other liquid microdevices. The energy-dispersive X-ray spectroscopy also examined the iron percentage in PDMS micropillars. They were in a range of 42% to 81.4%; with the median value was 59.6% that is the highest value reported in the literature, to our best knowledge.     

Mechanical properties study of micro‐ and nano‐hydroxyapatite reinforced ultrahigh molecular weight polyethylene composites

This is a comparative study between ultrahigh molecular weight polyethylene (UHMWPE) reinforced with micro‐ and nano‐hydroxyapatite (HA) under different filler content. The micro‐ and nano‐HA/UHMWPE composites were prepared by hot‐pressing method, and then compression strength, ball indentation hardness, creep resistance, friction, and wear properties were investigated. To explore mechanisms of these properties, differential scanning calorimetry, infrared spectrum, wettability, and scanning electron microscopy with energy dispersive spectrometry analysis were carried out on the samples. The results demonstrated that UHMWPE reinforced with micro‐ and nano‐HA would improve the ball indentation hardness, compression strength, creep resistance, wettability, and wear behavior. The mechanical properties for both micro‐ and nano‐HA/UHMWPE composites were comparable with pure UHMWPE. The mechanical properties of nano‐HA/UHMWPE composites are better compared with micro‐HA/UHMWPE composites and pure UHMWPE. The optimum filler quantity of micro‐ and nano‐HA/UHMWPE composites is found to be at 15 wt % and 10 wt %, separately. The micro‐ and nano‐HA/UHMWPE composites exhibit a low friction coefficient and good wear resistance at this content. The worn surface of HA/UHMWPE composites shows the wear mechanisms changed from furrow and scratch to surface rupture and delamination when the weight percent of micro‐ and nano‐HA exceed 15 wt % and 10 wt %. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42869.     

Interphase characterization and modeling of tensile modulus in epoxy/silica nanocomposites

The incorporation of second dispersed particulate phases in a polymer matrix enhances its mechanical properties. Because of the high surface to volume ratio of nanoparticles, the molecular structure of the matrix is altered at the nanoparticle/matrix interface and the volume of this perturbed region could be significant. These improved properties are produced by the interfacial interaction of the nanometric domains. In this research, epoxy matrix modified with three different sizes of nanosilica (12, 20, and 40 nm) and the effect of the interphase characteristics on the tensile properties of nanocomposites was investigated. At first, the theoretical values of the elastic modulus using a two-phase mathematical model compared with the experimental data obtained from the nanocomposite samples and values between 8 and 10 nm were estimated for the interphase thickness. Afterward, considering the three-phase model, it takes into account that three different regions for interphase volume fraction, including single particles, polymer trapping, and agglomerated nanoparticles, and an equation for evaluation of interphase volume fraction are defined. Also, the interphase tensile modulus was considered continuously changing from the properties of nanoparticle to the polymer matrix properties. Finally, the overall tensile modulus of nanocomposites, which considers different key parameters including nanoparticle size, values for the interphase thickness (h), and interphase tensile modulus (E_i), were calculated. The results were compared with the experimental ones of other studies and a good agreement was found. The smallest value of h as 6 nm for samples containing 12-nm diameter nanosilica and highest value of h as 8 nm for samples containing 40-nm diameter nanosilica is reported.     

Synthesis and properties of fluorescent light‐emitting polyamide hybrids with reactive nanosilica by epoxide functionalization

A series of poly(carbazole‐quinoxaline‐amide)s (PCQAs) containing phenyl and long alkyl chain as pendants was synthesized from polycondensation between a new diamine with a synthesized and several commercial dicarboxylic acids using Yamazaki's method. PCQAs had inherent viscosities and weight average molecular weights ( ) in the range of 0.48–0.62 dL g^?1 and 51,600–58,500 g mol^?1, respectively. These luminescent polymers are readily soluble in a variety of organic solvents and formed low‐colored and tough thin films. In this study, silane modified SiO₂ (mSiO₂) nanoparticles were prepared, characterized and used with PCQAs in preparation of nanocomposites via solution blending method. The interfacial interaction strength between mSiO₂ and the polymer–matrix enhanced thermal stability (T_10%, from 463°C to 500°C) and mechanical strength (from 100 MPa to 150 MPa) for composite containing 30 wt % mSiO₂ in comparison with the pure polyamide. These materials showed good ability for extraction–elimination of metal ions such as Cr⁶⁺, Cr³⁺, Co²⁺, Zn²⁺, Pb²⁺, Cd²⁺, and Hg²⁺ from aqueous solutions either individually or in the mixture at various pH. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40219.     

Thermal,dielectric, and mechanical properties of SiC particles filled linear low‐density polyethylene composites

A thermally conductive linear low‐density polyethylene (LLDPE) composite with silicon carbide (SiC) as filler was prepared in a heat press molding. The SiC particles distributions were found to be rather uniform in matrix at both low and high filler content due to a powder mixing process employed. Differential scanning calorimeter results indicated that the SiC filler decreases the degree of crystallinity of LLDPE, and has no obvious influence on the melting temperature of LLDPE. Experimental results demonstrated that the LLDPE composites displays a high thermal conductivity of 1.48 Wm^?1 K^?1 and improved thermal stability at 55 wt % SiC content as compared to pure LLDPE. The surface treatment of SiC particles has a beneficial effect on improving the thermal conductivity. The dielectric constant and loss increased with SiC content, however, they still remained at relatively low levels (<10² Hz); whereas, the composites showed poorer mechanical properties as compared to pure LLDPE. In addition, combined use of small amount of alumina short fiber and SiC gave rise to improved overall properties of LLDPE composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of electrospun PLA/nanocrystalline cellulose‐based composites

Biodegradable nanocomposites of Nanocrystalline Cellulose (NCC) and electrospun poly‐(lactic acid) were prepared via a new mixing technique. Dispersion of hydrophilic NCC in hydrophobic PLA was improved through aqueous mixing and freeze drying of perfectly suspended NCC with PLA nanofibers. Freeze drying produced aerogels with good mechanical integrity. The aerogels were further processed via hot pressing. Resulting composites displayed an improvement in mechanical properties, which was greatest at temperatures below the glass transition temperature of PLA. The optimum compositions were found to be in the 0.5–3% NCC (by weight) range. Experiments performed also showed that due to electrospinning, the crystallinity of the PLA slightly increased and this is accompanied by a decrease in its glass transition temperature. Furthermore, adding NCC to the electrospun PLA matrix did not alter the crystallinity of the final composite. The composites investigated proved their potential to be used in packaging and tissue engineering applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3345–3354, 2013     

Synthesis of high‐density polyethylene/rGO‐CNT‐Fe nanocomposites with outstanding magnetic and electrical properties

Semi‐conducting polyethylene (PE) nanocomposites with outstanding magnetic properties at room temperature were synthesized. These exceptional properties, for a diamagnetic and insulating matrix as PE, were obtained by polymerizing ethylene in the presence of a catalytic system formed by a metallocene catalyst supported on a mixture of reduced graphene oxide (rGO) and carbon nanotubes with encapsulated iron (CNT‐Fe). It was used a constant and very low amount of CNT‐Fe, obtained by vapor chemical deposition using ferrocene. The percolation threshold, to achieve conductivity, was obtained using a variable amount of rGO. The nanocomposites were semiconductors with the addition of 2.8 wt % and 6.0 wt % of the filler, with electrical conductivities of 4.99 × 10^?6 S cm^?1 and 7.29 × 10^?4 S cm^?1, respectively. Very high coercivity values of 890–980 Oe at room temperature were achieved by the presence of only 0.04–0.06 wt % of iron in the nanocomposites. The novelty of this work is the production of a thermoplastic with both, magnetic and electric properties at room temperature, by the use of two fillers, that is rGO and CNT‐Fe. The use of a small amount of CNT‐Fe to produce the magnetic properties and variable amount of rGO to introduce the electrical conductivity in PE matrix let to balance both properties. The encapsulation strategy used to obtain Fe in CNT, protect Fe from easy oxidation and aggregation. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45382.     

Electrolytically exfoliated graphene–polylactide‐based bioplastic with high elastic performance

This work reports an innovative way to prepare biopolymer composite by incorporating graphene (GP) synthesized from electrolytic exfoliation into biodegradable polymer blend (polylactide/epoxidized palm oil: PLA/EPO) based on melt‐blending method and studies their physical properties for food packaging and related applications. Multilayer GP structure synthesized by electrolytic exfoliation is confirmed by transmission electron microscopy and Raman spectroscopy, whereas homogeneous GP incorporation in PLA/EPO is verified by scanning electron microscopy and X‐ray diffraction. From thermogravimetric analysis and heat deformation temperature (HDT) studies, the decomposition and HDTs of PLA/EPO/GP composites are higher than those of PLA/EPO but are lower than those of pristine PLA and tend to decrease with increasing GP content because of thermal conductivity effect. From standard tensile test, loading of GP in PLA/EPO at an optimal concentration of 0.6 wt % results in higher elongation at break by as much as 52%. The observed additional elongation under a given tension and the corresponding lower tensile strength/Young's modulus may be attributed to lower binding force of materials in the composite because of the presence of relatively weak GP–PLA/EPO interfaces. Moreover, oxygen permeability is found to decrease with increasing GP contents and oxygen permeability is reduced by 40.33% at the GP loading concentration of 0.6 wt %. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41439.     

Synthesis,structure, and thermal properties of new polypropylene nanocomposites prepared by using MgCl2‐mica/TiCl4 based catalyst

Preparation of polypropylene/mica nanocomposites via in situ polymerization is investigated. The nanocomposites were successfully synthesized using a Ziegler‐Natta catalyst based on MgCl₂/modified mica/TiCl₄. Muscovite mica was organically modified with quaternary ammonium salt, and with triethylaluminum. The treatment with triethylaluminum increased the disorder in the stacking of clay layers, producing a more active catalyst for propylene polymerization, although the mica containing catalysts had lower activity than the standard one prepared without clay. The nanostructure of the composites was characterized by X‐ray diffraction. The results showed that part of the mica layers were exfoliated in the polymer matrix, although tactoids were still present. Small‐angle X‐ray scattering analysis was used to determine how mica and its concentration influence the size of the polymer nanocrystals. Differential scanning calorimetry was used to investigate both melting and crystallization temperatures, as well as the crystallinity of the nanocomposite samples. Thermogravimetric analysis showed that polypropylene/mica nanocomposites presented much higher thermal stability than the polypropylene without mica, which means that mica had a barrier effect against heat. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45587.     

Preparation and characterization of poly(ϵ‐caprolactone‐co‐p‐dioxanone)–poly(ethylene glycol)–poly(ϵ‐caprolactone‐co‐p‐dioxanone)/bioactive inorganic particle nanocomposites

With an aim to develop injectable hydrogel with improved solution stability and enhanced bone repair function, thermogelling poly(ε‐caprolactone‐co‐p‐dioxanone)‐poly(ethylene glycol)‐poly(ε‐caprolactone–co‐p‐dioxanone) (PECP)/bioactive inorganic particle nanocomposites were successfully prepared by blending the triblock copolymer (PECP) with nano‐hydroxyapatite (n‐HA) or nano‐calcium carbonate (n‐CaCO₃). The hydrogel nanocomposites underwent clear sol–gel transitions with increasing temperature from 0 to 50°C. The obtained hydrogel nanocomposites were investigated by ¹H NMR, FT‐IR, TEM, and DSC. It was found that the incorporation of inorganic nanoparticles into PECP matrix would lead to the critical gelation temperature (CGT) shifting to lower values compared with the pure PECP hydrogel. The CGT of the hydrogel nanocomposites could be effectively controlled by adjusting PECP concentration or the content of inorganic nanoparticles. The SEM results showed that the interconnected porous structures of hydrogel nanocomposites were potentially useful as injectable scaffolds. In addition, due to the relatively low crystallinity of PECP triblock copolymer, the aqueous solutions of the nanocomposites could be stored at low temperature (5°C) without crystallization for several days, which would facilitate the practical applications. The PECP/bioactive inorganic particle hydrogel nanocomposites are expected to be promising injectable tissue engineering materials for bone repair applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Green nanocomposites filled with spent coffee grounds

This study evaluated physical properties of the nanocomposites reinforced by used coffee grounds. Coffee grounds were ball‐milled and filtered in an effort to secure nanoparticles for the fabrication of polyvinyl alcohol (PVA)/coffee nanocomposites. We analyzed the particle size distribution of coffee particles and investigated mechanical and optical properties of the prepared nanocomposites. Carbon black (CB)‐filled nanocomposites were also prepared to understand the physical behavior of the nanocomposites reinforced with coffee grounds and to explore the possibility of replacing CBs with nanosized coffee grounds used as a composite filler. It was found that the tensile strength and Young's modulus of PVA/coffee grounds nanocomposites were significantly enhanced compared with those of the PVA/CB nanocomposites. In addition, morphological observation for the nanocomposites was carried out using scanning electron microscopy (SEM). © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42043.     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005     

Synthesis and properties of magnetite nanoparticles with peroxide-containing polymer shell and nanocomposites based on them

Magnetite nanoparticles (Fe₃O₄ NPs) with peroxide-containing polymer shell have been synthesized using the method of coprecipitation from the mixture solutions of Fe (II) and Fe (III) salts in the presence of peroxide-containing copolymer (PCC). Polymer shell presence has been proved by elemental and complex thermal analysis. Synthesized Fe₃O₄ NPs possess superparamagnetic properties. Their specific saturation magnetization decreases gradually from 65 to 54 A·m²·kg⁻¹ with increasing PCC concentration owing to the surface spin pinning effect caused by a polymer shell. The average sizes of Fe₃O₄ NPs estimated from the data of XRD analysis and magnetic measurements are in the range of 9–12 nm. The NP sizes determined by the DLS method lie in the range of 150–270 nm; this result is significantly larger than the sizes estimated by the two aforementioned methods evidencing a tendency for Fe₃O₄ NPs toward self-association. Cross-linked composite films based on polyvinyl alcohol have been obtained via radical curing initiated by the PCC shell of nanoparticles. The resulting composite films are magnetically sensitive films with rather high physico-mechanical properties (tensile strength reaches 48–67 MPa and relative elongation – 4%–21% depending on cross-linking degree), a priori non-toxic and biocompatible, which makes them promising materials for various applications.     

Highly scalable nanoparticle–polymer composite fiber via wet spinning

Magnetic nanoparticles have continued to gather the interest of researchers due to the unique physical properties of materials found at this size scale. Herein, the production of composite magnetic fibers composed of iron oxide nanoparticles suspended in alginate is described. These materials were produced via wet spinning of a sodium alginate solution into a bath of an aqueous solution of calcium chloride. The magnetic fibers were found to have similar mechanical properties to normal alginate fibers, and exhibited superparamagnetic behavior when subjected to an external DC magnetic field. In addition, the particle loaded fibers demonstrated the potential to produce significant amounts of heat when exposed to an AC magnetic field, suggesting these new materials could be applicable to a variety of applications including magnetic hyperthermia. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1975–1980, 2013     

Physical and tensile properties of epoxy laminated magnetic bacterial cellulose nanocomposite films

Despite many potential applications, the adverse impacts of magnetic nanoparticles on the tensile properties of magnetic cellulose papers and films are well established. On the other hand, water absorption and thickness swelling of cellulose materials are important limiting factors in many engineering applications. These challenges caused limited applications of magnetic cellulose nanocomposites. The aim of this study is to examine the possibility of modifying the physical and mechanical behaviors of magnetic bacterial cellulose films by epoxy resin lamination. Results showed that the tensile modulus and strength of the magnetic bacterial cellulose film, respectively, increased about 280% and 240% after epoxy lamination while they maintained their desirable magnetic and flexibility properties. Furthermore, the water absorption and thickness swelling of the epoxy laminated magnetic nanocomposite films, respectively, improved about 43% and 42%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45118.