Optimization of engineering and solvent resistive behavior of high vinyl acetate content EVA‐modified poly(ethylene‐co‐1‐octene) interpenetrating network blends using taguchi orthogonal array

Process parameters of poly (ethylene‐co‐vinyl acetate) (EVA)‐modified poly (ethylene‐co‐1‐octene) (POE)‐interpenetrating, double network blend was designed through Taguchi L9 orthogonal array as a novel approach for complete optimization of engineering and solvent‐swelling properties. Influence of different factors like EVA and peroxide concentrations, blending temperature, and blending time on gel content, tensile modulus, tensile strength, ultimate elongation were statistically calculated. Results showed good correlation between mathematical and physical inferences. Stress relaxation, hysteresis and other physico‐mechanicals like total elongation, solvent‐swelling, etc., were interestingly depended upon the nature of dominantly crosslinked phase instead of net crosslinking of the network hybrids. Sorption, on the other hand, depended on the hydrophobic‐hydrophilic property of the surfaces. The series of data produced finally helped to select the best process parameters under which a particular POE‐EVA blend composition yielded most balanced physico‐mechanicals. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Solid‐state NMR and morphological studies of poly(ethylene‐co‐vinyl acetate)/poly(vinyl acetate) blends

To obtain a correlation among structure–morphology–mobility–compatibility properties of poly(ethylene‐co‐vinyl acetate) (EVA)/poly(vinyl acetate) (PVAc) blends, we have used scanning electron microscopy and solid‐state nuclear magnetic resonance in our investigations. The results are discussed in terms of blends, component dispersion, plasticization effect, and domain mobilities to acquire a response of the correlation between structural properties. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2990–2996, 1999     

Production of polymeric membranes made of polypropylene,poly(ethylene‐co‐vinyl acetate), and poly(vinyl alcohol)

In this study, we prepared and characterized membranes containing polypropylene, poly(ethylene‐co‐vinyl acetate) (EVA), and poly(vinyl alcohol) (PVA). The production process involved blend extrusion and calendering followed by solvent extraction by toluene and water of the EVA and PVA phases. Morphology studies involving scanning electron microscopy determined the pore size distribution at the surface and in the internal regions of the membrane. The resulting membrane properties were related to the processing variables (extension rate, process temperature, and solvent extraction methods) and blend composition. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3275–3286, 2004     

Dynamic–mechanical properties of modified poly(ethylene‐co‐vinyl acetate)

To study the relationship among relaxation peaks observed in dynamic mechanical experiments and the structure of poly(ethylene‐co‐vinyl acetate) (EVA), EVA copolymers with different substitution in the carbonyl group were synthesized. EVA was hydrolyzed to obtain poly (ethylene‐co‐vinyl alcohol) and was subsequently reacted with formic, hexanoic, and octanoic acids. The copolymers synthesized were characterized by infrared spectroscopy. Analysis of the DMA spectra of the copolymers showed that their relaxation behavior depends on the vinyl acetate concentration. The α‐ and β‐transitions were observed in EVA copolymers with 8 and 18 wt % of functional groups, and the relationship among relaxation process with the structure of polymer was investigated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1371–1376, 2005     

High‐resolution solid‐state NMR and SEM study of the interaction behavior of poly(ethylene‐co‐vinyl acetate)/poly(vinyl acetate) blends

Binary blends formed by two types of ethylene‐co‐vinyl acetate (EVA), which have different vinyl acetate contents, and poly(vinyl acetate) (PVAc) were prepared in a Haake Rheocord 9000 plastograph. A series of samples were obtained varying the PVAc amount up to 50%. The studies were carried out employing solid‐state nuclear magnetic resonance spectroscopy (NMR) and scanning electronic microscopy (SEM). The xenon‐129 (¹²⁹Xe) and carbon‐13 (¹³C) NMR response together with the microscopy results showed that the systems are heterogeneous. Therefore, EVA with a higher vinyl acetate content presented some interaction between the polymer blend components. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 116–124, 2002     

Influence of ethylene vinyl acetate on the spinnability and mechanical properties of poly(propylene)/zeolite‐Ag blend fibers

The spinnability and mechanical properties of poly(propylene) (PP)/zeolite‐supported Ag⁺ (zeolite‐Ag)/ethylene vinyl acetate (EVA) ternary blend fibers were studied. It was found that the spinning temperature of the ternary blend fibers was decreased in the presence of EVA. The addition of 2 wt % EVA substantially improved the spinnability of the blend system by enhancing its flowability. It was also found that the ternary fiber with EVA₂₈ (28 wt % vinyl acetate content) showed balanced improvement of mechanical properties by a concomitant increase in modulus and tensile strength. The improvements of spinnability and mechanical properties suggested that a core–shell structure of zeolite‐Ag/EVA₂₈ particles, with zeolite‐Ag as the core and EVA₂₈ as the shell, was formed and remained during the melt‐mixing process of the blended chips and during the course of fiber processing. EVA probably enhanced the binding between the zeolite‐Ag and the PP matrix, as made evident in SEM microphotographs. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1460–1466, 2005     

Use of pyrolyzed oil shale as filler in poly(ethylene‐co‐vinyl acetate) with different vinyl acetate contents

Pyrolyzed oil shale (POS) obtained from the pyrolysis of bituminous rock was used as filler in poly(ethylene‐co‐vinyl acetate) (EVA). The effects of the VA content of EVA and the particle size of POS on the mechanical properties were investigated. The composites were prepared in a rotor mixer at 180°C with a concentration of POS of up to 30 wt %. The stress–strain plots of the compression‐molded composites are similar to the EVA (18% VA content) behavior for low concentrations (1–5 wt %) of POS with a particle size lower than 270 mesh. It was observed that decreasing the POS particle size and increasing the VA content of EVA produced better compatibility between the polymer and filler. The mechanical properties, differential scanning calorimetry, and dynamic mechanical analysis also demonstrated the compatibility between EVA and POS under the increase of the VA content in the EVA. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1544–1555, 2002; DOI 10.1002/app.10494     

Natural rubber/poly(ethylene‐co‐vinyl acetate)‐blend‐based nanocomposites

Natural rubber (NR)/poly(ethylene‐co‐vinyl acetate) (EVA) blend–clay nanocomposites were prepared and characterized. The blend nanocomposites were prepared through the melt mixing of NR/EVA in a ratio of 40/60 with various amounts of organoclay with an internal mixer followed by compression molding. X‐ray diffraction patterns revealed that the nanocomposites formed were intercalated. The formation of the intercalated nanocomposites was also indicated by transmission electron microscopy. Scanning electron microscopy, used to study the fractured surface morphology, showed that the distribution of the organoclay in the polymer matrix was homogeneous. The tensile modulus of the nanocomposites increased with an increase in the organoclay content. However, an increase in the organoclay content up to 5 phr did not affect the tensile strength, but the organoclay reduced this property when it was increased further. This study also indicated that a low silicate content dispersed in the blend matrix was capable of increasing the storage modulus of the material. The addition of the organoclay also increased the decomposition temperature of the NR/EVA blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 353–362, 2006     

Use of pyrolysed oil shale as filler in poly(ethylene‐co‐vinyl alcohol)

The pyrolysed oil shale (POS) obtained from the pyrolysis of bituminous rock was used as filler in poly(ethylene‐co‐vinyl alcohol) (EVAL). The effects of vinyl alcohol content in the EVAL and the particle size of pyrolysed oil shale in the mechanical properties were investigated. The EVAL was prepared by hydrolysis of poly(ethylene‐co‐vinyl acetate) (EVA) with 8 and 18 wt % of vinyl alcohol content. The composites were prepared in a rotor mixer at 180°C with concentration of pyrolysed oil shale up to 5 wt %. Stress–strain plots of compression‐molded composites showed a synergic behavior in the mechanical properties for low concentrations (1–5 wt %) of POS in all particle sizes and EVAL used. Such behavior indicates a close packing and strong interactions between the inorganic filler and the polymer. Increasing of the vinyl alcohol content of EVAL improved the compatibility between the polymer and filler, but decreasing the POS particle size had no effect on the properties. The modulus and the ultimate tensile strength also increased in all concentrations of POS for both EVAL. Mechanical properties and dynamic mechanical analysis also demonstrated the compatibility between EVAL and POS. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1658–1665, 2004     

Tailoring the morphology and properties of poly(lactic acid)/poly(ethylene)‐co‐(vinyl acetate)/starch blends via reactive compatibilization

Poly(lactic acid)/poly(ethylene‐co‐vinyl acetate)/starch (PLA/EVA/starch) ternary blends were prepared by multi‐step melt processing (reactive extrusion) in the presence of maleic anhydride (MA), benzoyl peroxide and glycerol. The effects of MA and glycerol concentration on the morphology and properties of the PLA/EVA/starch blends were studied using scanning electron microscopy, transmission electron microscopy, atomic force microscopy, the Molau experiment, dynamic mechanical thermal analysis and differential scanning calorimetry etc. The plasticization and compatibilization provided a synergistic effect to these blends accompanied by a significant reduction in starch particle size and an increase in interfacial adhesion. Starch was finely dispersed in the ternary blends with a dimension of 0.5 ? 2 µm. Furthermore, EVA‐coated starch or a starch‐in‐EVA type of morphology was observed for the reactively compatibilized PLA/EVA/starch blends. The EVA with starch gradually changed into a co‐continuous phase with increasing MA concentration. Consequently, the toughness of the blends was improved. Since property stability of starch is an issue, the tensile properties of these blends were measured after different storage times and the blends showed good property stability. Copyright © 2012 Society of Chemical Industry     

Morphology and tensile properties of crosslinked nanocomposite foams of low‐density polyethylene and poly(ethylene‐co‐vinyl acetate) blends

This paper studies the morphology and tensile properties of nanocomposite foams of blends of low‐density polyethylene (LDPE) and poly(ethylene‐co‐vinyl acetate) (EVA). Preparations of LDPE/EVA nanocomposites were conducted in an internal mixer, and then samples were foamed via a batch foaming method. Morphology of the nanocomposite blends and nanocomposite foams was studied by X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy. Morphological observations showed that nanoparticle dispersion in the polymeric matrix was affected by the blend ratio in a way such that EVA‐rich samples had a better dispersion of nanoclay than LDPE‐rich ones. In addition, the tensile properties of the nanocomposite foams were related to different variables such as blend ratio, clay content, and foam density. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Influence of screw speed on the mechanical and rheological properties of poly(ethylene‐co‐vinyl acetate)—organomodified montmorillonite nanocomposites

Poly(ethylene‐co‐vinyl acetate) (EVA) and organophilic montmorillonite clay nanocomposites were manufactured in a co‐rotating twin‐screw extruder using screw speeds ranging between 200 and 800 rpm. The morphology and thermal‐mechanical and rheological properties were studied to establish processing–morphology–property relationships. Particularly for samples produced under higher screw speed ranges, X‐ray diffraction and transmission electron microscopy revealed a tendency of increased exfoliated clay. Although the mechanical properties improved by the presence of clay, they were not altered by the screw speed. The rheological behavior in the solid and melt states were evaluated and showed that the storage modulus of neat EVA subjected to higher screw speed undergoes more pronounced decrease in the storage modulus than the nanocomposites, suggesting that the clay minimizes the effect of the screw speed. This minimization effect could be explained in the light of the assessment of relaxation times that showed stronger physical interactions with the nanocomposites in the molten state. POLYM. COMPOS., 36:854–860, 2015. © 2014 Society of Plastics Engineers     

Organic vapor permeation through natural rubber/poly(ethylene‐co‐vinyl acetate) blend membranes

Natural rubber/poly(ethylene‐co‐vinyl acetate) (NR/EVA) blend membranes, crosslinked with dicumyl peroxide, have been prepared and tested for vapor permeation characteristics. The effects of structure and morphology of the blend membranes on the permeability were investigated. The permeability was found to decrease with increase in EVA content which has been attributed to the semicrystalline nature of EVA. The permeation process has been observed to be controlled mainly by the molecular mass of the penetrants. In the case of benzene/acetone mixtures, it has been found that when acetone concentration increases the vapor permeation rate decreases. This clearly indicates less interaction of acetone towards NR/EVA membranes. For supporting all the observations, the parameters such as swelling coefficient and permeability coefficient have been calculated. POLYM. ENG. SCI., 48:198–202, 2008.© 2007 Society of Plastics Engineers     

Improving the properties of reclaimed waste tire rubber by blending with poly(ethylene‐co‐vinyl acetate) and electron beam irradiation

Scrap rubber reclamation is one of the most desirable approaches to solve the disposal problem of used tires. However, reclaimed tire rubber (RTR) has not gained enough attention due to its poor properties. In this work, the effects of poly(ethylene‐co‐vinyl acetate) (EVA) addition and electron beam (EB) irradiation on the properties of RTR were studied. The RTR/EVA blends containing 100–0 wt % of RTR were prepared in the internal mixer followed by EB irradiation with doses ranging from 50 to 200 kGy. The RTR/EVA blends were subjected to mechanical, gel content, thermal, and morphological analysis. It was found that the addition of EVA to RTR improved the mechanical properties of RTR. However, results revealed that RTR undergoes irradiation‐induced crosslinking in a relatively lesser extent as compared to EVA. This observation is associated with the stabilization and radical scavenging effects of additives, which are present in the RTR matrix. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41649.     

Morphology,rheological, crystallization behavior,and mechanical properties of poly(L‐lactide)/ethylene‐co‐vinyl acetate blends with different VA contents

Poly(L‐lactide)/ethylene‐co‐vinyl acetate (PLLA/EVA) blends with different contents of Vinyl Acetate (VA) in EVA phase were prepared through melt blending process. Although the composition of the blends was invariant (70/30), different phase morphologies were observed, namely, sea‐island morphologies for the blends with VA contents of 7.5, 18, and 28 wt %, whereas approximate co‐continuous morphology for the blend with VA content of 40 wt % was observed. The interfacial interaction between PLLA and EVA was visualized by Fourier transform infrared and rheological measurements. The nonisothermal and isothermal crystallization behaviors of the blends were investigated by wide angle X‐ray diffraction, Differential scanning calorimetry, and polarization optical microscope. Post‐thermal treatment was applied to improve the crystalline structure of PLLA. The results show that all the samples are mainly in amorphous state during the injection molding process. However, annealing promotes the second crystallization of PLLA matrix, leading to the improvement of the crystalline structure. Especially, the effect of annealing on crystalline structure of PLLA matrix is greatly dependent on the VA content of EVA. As expected, addition of EVA results in the improvement of the ductility and fracture toughness of the blends. The decreased tensile modulus and tensile strength can be enhanced through annealing process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Toughening of recycled poly(ethylene terephthalate)/glass fiber blends with ethylene–butyl acrylate–glycidyl methacrylate copolymer and maleic anhydride grafted polyethylene–octene rubber

The aim of this study was to improve the toughness of recycled poly(ethylene terephthalate) (PET)/glass fiber (GF) blends through the addition of ethylene–butyl acrylate–glycidyl methacrylate copolymer (EBAGMA) and maleic anhydride grafted polyethylene–octene (POE‐g‐MAH) individually. The morphology and mechanical properties of the ternary blend were also examined in this study. EBAGMA was more effective in toughening recycled PET/GF blends than POE‐g‐MAH; this resulted from its better compatibility with PET and stronger fiber/matrix bonding, as indicated by scanning electron microscopy images. The PET/GF/EBAGMA ternary blend had improved impact strength and well‐balanced mechanical properties at a loading of 8 wt % EBAGMA. The addition of POE‐g‐MAH weakened the fiber/matrix bonding due to more POE‐g‐MAH coated on the GF, which led to weakened impact strength, tensile strength, and flexural modulus. According to dynamic rheometer testing, the use of both EBAGMA and POE‐g‐MAH remarkably increased the melt storage modulus and dynamic viscosity. Differential scanning calorimetry analysis showed that the addition of EBAGMA lowered the crystallization rate of the PET/GF blend, whereas POE‐g‐MAH increased it. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Reactive blending of poly(L‐lactic acid) with poly(ethylene‐co‐vinyl alcohol)

Poly(L ‐lactic acid) (PLLA) was blended with poly(ethylene‐co‐vinyl alcohol) (EVOH) in the presence of an esterification catalyst to induce reaction between the hydroxyl groups of EVOH and the terminal carboxylic group of PLLA. Nascent low‐molecular‐weight PLLA, obtained from a direct condensation polymerization of L ‐lactic acid in bulk state, was used for the blending. Domain size of the PLLA phase in the graft copolymer was much smaller than that corresponding to a PLLA/EVOH simple blend. The mechanical properties of the graft copolymer were far superior to those of the simple blend, and the graft copolymer exhibited excellent mechanical properties even though the biodegradable fraction substantially exceeded the percolation level. The grafted PLLA reduced the crystallization rate of the EVOH moiety. Melting peak temperature (T_m) of the PLLA phase was not observed until the content of PLLA in the graft reaction medium went over 60 wt %. The modified Sturm test results demonstrated that biodegradation of EVOH‐g‐PLLA took place more slowly than that of an EVOH/PLLA simple blend, indicating that the chemically bound PLLA moiety was less susceptible to microbial attack than PLLA in the simple blend. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 886–890, 2005     

Barrier properties of poly(ethylene‐co‐vinyl acetate)/cellulose composite membranes

Poly(ethylene‐co‐vinyl acetate) (EVA)/cellulose composite membranes were prepared and their vapor permeation characteristics were studied. Two types of EVA [having vinyl acetate contents of 18% (EVA18) and of 40% (EVA40), respectively] were used for the composite fabrication. Cellulose, isolated from banana waste fibers, was used as the filler. It was observed that the EVA40 composites were more permeating than were the EVA18 composites. This observation is explained on the basis of more amorphous nature of EVA40 as compared to EVA18. The extent of vapor permeation decreased with increase in the cellulose content in the composites. The presence of voids in the polymer membranes that were designed to possess controlled behavior for the permeation was confirmed using scanning electron microscopic images to complement the observations made during the permeation studies. The influence of molecular weight, molar size, and polarity of the penetrants, on the permeation process, was also considered. The permeability of the membrane samples was calculated and the values obtained were compared with the theoretical values provided by using the modified Neilson permeability equation. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Compatibility of low‐density polyethylene/poly(ethylene‐co‐vinyl acetate) binary blends prepared by melt mixing

The compatibility of low‐density polyethylene and poly(ethylene‐co‐vinyl acetate) containing 18 wt % vinyl acetate units (EVA‐18) was studied. For this purpose, a series of different blends containing 25, 50, or 75 wt % EVA‐18 were prepared by melt mixing with a single‐screw extruder. For each composition, three different sets of blends were prepared, which corresponded to the three different temperatures used in the metering section and the die of the extruder (140, 160, and 180°C), at a screw rotation speed of 42 rpm. Blends that contained 25 wt % EVA‐18 were also prepared through mixing at 140, 160, or 180°C but at a screw speed of 69 rpm. A study of the blends by differential scanning calorimetry showed that all the prepared blends were heterogeneous, except that containing 75 wt % EVA‐18 and prepared at 180°C. However, because of the high interfacial adhesion, a fine dispersion of the minor component in the polymer matrix was observed for all the studied blends with scanning electron microscopy. The tensile strengths and elongations at break of the blends lay between the corresponding values of the two polymers. The absence of any minimum in the mechanical properties was strong evidence that the two polymers were compatible over the whole range of composition. The thermal shrinkage of the blends at various temperatures depended mainly on the temperature and EVA‐18 content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 841–852, 2003     

Viscoelasticity and morphology of poly(ethylene‐co‐vinyl acetate)/polyisobutylene blends

Blends of an ethylene/vinyl acetate copolymer (EVA) and polyisobutylene of various compositions were prepared by mechanical mixing at a temperature above the melting point of EVA (T_m^EVA) but below the upper critical solution temperature of 170°C for given blends. The rheological properties of the components and blends were studied in the region of small‐amplitude oscillating deformation at temperatures above and below T_m^EVA in the frequency range of 0.01–100 rad/s. At temperatures lower than T_m^EVA, the rheological properties were determined by the existence of the yield stress. With diminishing frequency, the viscosity increased, and the plateau in the relaxation spectrum at low frequencies broadened. The morphology of the blends depended on the conditions of sample heating. The introduction of a finely dispersed filler into the blends led to an anomalous drop in the viscosity. The morphology of the systems that arose by mechanical blending of the molten components was the important factor in the rheological behavior. The observed effects were examined in the framework of the concept of structural networks formed in melts by nonmelted crystallites of EVA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2700–2707, 2006