Soundproofing properties of polypropylene/clay/carbon nanotube nanocomposites

In this article, polypropylene (PP)/clay/carbon nanotube (CNT) composites were prepared via a solution blending method. Sound transmission loss (STL), determined with an impedance tube, was used to characterize their soundproofing properties. The STL for the PP/4.8 wt % clay/0.5 wt % CNT composite was about 15–21 dB higher than that for pure PP at high frequencies (3200–6400 Hz) and about 8–14 dB higher at low frequencies (580–620 Hz). X‐ray diffraction (XRD) and transmission electron microscopy (TEM) were used to study the crystallinity and the microstructure. A synergistic effect on the STL was established between the structure of the homogeneous dispersion and strong interfacial adhesion. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Electrical conductivity and electromagnetic interference shielding of polyaniline/polyacrylate composite coatings

Lightweight and flexible composite coatings of p‐toluene sulfonic acid doped polyaniline (PANI–TSA) with various mass fractions and polyacrylate were prepared for electromagnetic interference (EMI) shielding. Both the volume and surface conductivities of the composite coatings increased with increasing PANI–TSA; furthermore, the volume conductivity showed a typical percolation behavior with a percolation threshold at about 0.21. The EMI shielding effectiveness (SE) of the PANI–TSA/polyacrylate coatings over the range of 14 kHz to 15 GHz increased with increasing PANI–TSA as the direct‐current conductivity did. EMI SE of the coatings at the low frequencies (14 kHz to 1 GHz) was around 30–80 dB, higher than that at the high frequencies (1–15 GHz); this indicated possible commercial application of the coatings for far‐field EMI shielding. The highest EMI SE value was 79 dB at 200 MHz with a coating thickness of 70 ± 5 μm. The moderate SE, light weight, and easy preparation of the coating are advantages for future applications for EMI shielding. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2149–2156, 2005     

Comparative study on electrical properties of copper nanowire/polypropylene and carbon nanotube/polypropylene composites

Nanocomposites using copper nanowires (CuNWs) or carbon nanotubes (CNTs) as fillers with polypropylene (PP) as matrix were prepared by miscible solution mixing and precipitation method. Comparative studies on electrical conductivity and electromagnetic interference shielding properties were reported. On the conductivity curve, a plateau was found for both CuNW/PP composite and CNT/PP composite. The plateaus are located at a different concentration range for each composite type: for CuNW/PP composite, it is between 0.8 and 1.7 vol %, while for CNT/PP composite the plateau occurs in a narrower range between 0.4 and 0.6 vol %. The shielding effectiveness (SE) increases with increased concentration of fillers. CNT/PP composite has higher SE at concentrations less than 2 vol %; the two curves cross near 10 dB at this point and at concentrations higher than 2 vol %, CuNW/PP composite has higher SE. © 2014 American Institute of Chemical Engineers AIChE J, 61: 296–303, 2015     

Modification of sisal fiber by in situ coating steam explosion and electromagnetic interference shielding effectiveness of sisal fiber/PP composites

The technology of steam explosion was adopted to modify sisal fiber (SF) material and two different carbon particles, expanded graphite and conductive carbon black (CCB), were in situ coated on the surface of SF during steam explosion process. The DC conductivity and electromagnetic interference shielding effectiveness (SE) of the modified SF/polypropylene (PP) composites were studied and the measurement of electromagnetic interference (EMI) SE was conducted in two frequency ranges of 400–1,000 MHz and 1–18 GHz. The experimental results showed that this novel coating technology could improve the SE of the modified SF/PP composites significantly, which has a strong dependence on the loadings of the expanded graphite modified sisal fiber (SF‐EG) and conductive carbon black modified sisal fiber (SF‐CCB). When the loadings of SF‐EG and SF‐CCB reached 50 wt%, the maximum values of the SE were 33 dB and 51 dB, respectively. For the modified SF/PP composites, the experimental EMI SE values are in good correlation with the theoretical calculation values in far field of electromagnetic radiation. POLYM. COMPOS., 35:1038–1043, 2014. © 2013 Society of Plastics Engineers     

Hybrid composites of ABS with carbonaceous fillers for electromagnetic shielding applications

This work evaluates the influence of two types of carbonaceous fillers, carbon black (CB) and carbon nanotubes (CNTs), on the electrical, electromagnetic, and rheological properties of composites based on poly(acrylonitrile‐co‐butadiene‐co‐styrene) (ABS) prepared by the melt mixing. Electrical conductivity, electromagnetic shielding efficiency (EMI SE) in the X‐band frequency range (8–12.4 GHz), and melt flow index (MFI) results showed that ABS/CNT composites exhibit higher electrical conductivity and EMI SE, but lower MFI when compared to ABS/CB composites. The electrical conductivity of the binary composites showed an increase of around 16 orders of magnitude, when compared to neat ABS, for both fillers. Binary composites with 5 and 15 wt % of filler showed an EMI SE of, respectively, ?44 and ?83 dB for ABS/CNT, and ?9 and ?34 dB for ABS/CB. MFI for binary composites with 5 wt % were 15.45 and 0.55 g/10 min for CB and CNT, respectively. Hybrid composites ABS/CNT.CB with 3 wt % total filler and fraction 50:50 and 75:25 showed good correlation between EMI SE and MFI. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46546.     

Flexible poly(styrene-b-(ethylene-co-butylene)-b-styrene) nanocomposites for electromagnetic interference shielding

In this report, multiwalled carbon nanotubes (CNT) embedded poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS) microspheres (CNT/SEBS) were prepared by solvent evaporation method. Reduced graphene oxide (rGO) nanosheets were used to cover the surface of CNT/SEBS microspheres. The CNT/SEBS/rGO nanocomposites with special segregated conductive network were fabricated by hot pressing these as-prepared complex microspheres. The morphology, electrical percolation threshold, electrical conductivity, and electromagnetic interference (EMI) shielding effectiveness (SE) of CNT/SEBS/rGO composites were characterized. The shielding mechanisms were discussed in detail. Analysis of electrical conductive performance shows that the electrical percolation threshold of rGO is 0.22 vol %. Results of EMI shielding test confirmed the synergistic effect between CNT and rGO. The EMI SE of the composite filled by 2.1 vol % CNT and 3.35 vol % rGO can achieve 26 dB in 8.2− 12.4 GHz (X band), which exceeds the basic requirement for commercial application (20 dB). Its reflectance coefficient (19–41%) indicates that the most part of incident electromagnetic (EM) wave energy is attenuated through absorption mechanism. This kind of absorptive EMI shielding material can be applied without serious secondary EM radiation pollution problems. The effects of filler content, molding temperature on EMI SE, and shielding mechanism were also investigated. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48542.     

Effects of carbon fiber modification with multiwall CNT on the electrical conductivity and EMI shielding effectiveness of polycarbonate/carbon fiber/CNT composites

The effect of carbon fiber (CF) modification with multiwall carbon nanotube (CNT) on the electrical, mechanical, and rheological properties of the polycarbonate (PC)/CF/CNT composite was investigated. The CF and multiwall CNT (MWCNT) were treated with sulfuric acid and nitric acid (3:1 wt %) mixture, to modify the CF with the CNT. For the PC with acid-treated CNT (a-CNT) modified acid-treated CF (a-CF) (PC/a-CF/a-CNT) composite, the electrical conductivity, and the electromagnetic interference shielding effectiveness (EMI SE) showed the highest values, compared with those of the PC/a-CF and PC/a-CF/CNT composites. The EMI SE of the PC/a-CF (10 wt %)/a-CNT (0.5 wt %) composite was found to be 26 (dB at the frequency of 10.0 GHz, and the EMI SE was increased by 91.2%, compared to that of the PC/a-CF composite at the same amount of total filler content. Among the composites studied in this work, the PC/a-CF/a-CNT composite also showed the highest values of relative permittivity (ε_r) and dielectric loss factor. The above results suggest that the CF modification with the a-CNT significantly affected the electrical conductivity and EMI SE of the composite, and the hybrid fillers of the a-CNT and a-CF resulted in good electrical pathways in the PC/a-CF/a-CNT composite. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47302.     

Comparative study of EMI shielding effectiveness for carbon fiber pultruded polypropylene/poly(lactic acid)/multiwall CNT composites prepared by injection molding versus screw extrusion

The electrical conductivity and electromagnetic interference (EMI) shielding effectiveness of the composites of polypropylene/poly(lactic acid) (PP/PLA) (70/30, wt %) with single filler of multiwall carbon nanotube (CNT) or hybrid fillers of nickel‐coated carbon fiber (CF) and CNT were investigated. For the single filler composite, higher electrical conductivity was observed when the PP‐g‐maleic anhydride was added as a compatibilizer between the PP and PLA. For the composite of the PP/PLA (70/30)/CF (20 phr)/CNT (5 phr), the composite prepared by injection molding observed a higher EMI shielding effectiveness of 50.5 dB than the composite prepared by screw extrusion (32.3 dB), demonstrating an EMI shielding effectiveness increase of 49.8%. The higher values in EMI shielding effectiveness and electrical conductivity of the PP/PLA/CF (20 phr)/CNT (5 phr) composite seemed mainly because of the increased CF length when the composites were prepared using injection molding machine, compared with the composites prepared by screw extrusion. This result suggests that the fiber length of the conductive filler is an important factor in obtaining higher values of electrical conductivity and EMI shielding effectiveness of the PP/PLA/CF/CNT composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45222.     

Effect of the graphite nanoplatelet size on the mechanical,thermal, and electrical properties of polypropylene/exfoliated graphite nanocomposites

Polypropylene (PP)/exfoliated graphite nanoplatelet (xGnP) nanocomposites with various intrinsic aspect ratios of graphite nanoplatelets (GnPs; large and small in diameter) were prepared by a melt‐mixing procedure. Transmission electron microscopy showed that all types of xGnP were well‐dispersed in the polymer matrix. The effects of the dimensions and loading of the xGnPs on the morphology, mechanical reinforcement, and electrical properties of PP/xGnP were studied. A differential scanning calorimetry study of the PP/xGnP morphology indicated that all types of xGnP additives were heterogeneous nucleation sites for PP crystallization. Tensile testing, DMA, and thermogravimetric analysis of PP/xGnPs with different types of GnP additives showed enhancements in their mechanical properties, heat resistance, and thermal stability compared to plain PP. We also found a significant increase in the conductivity of PP/xGnP. The PP/xGnP with a large diameter of GnPs demonstrated the lowest percolation threshold, equal to 4 vol % of the xGnP loading. The mechanical properties were estimated by means of micromechanical modeling. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Electromagnetic interference shielding properties of polymer-grafted carbon nanotube composites with high electrical resistance

Poly(methyl methacrylate) (PMMA)-grafted multiwalled CNTs were prepared, and then dispersed into additional PMMA matrix, yielding highly insulated PMMA–CNT composites. The volume resistivity of PMMA–CNT was as high as 1.3 × 10¹⁵ Ω cm even at 7.3 wt% of the CNT. The individual CNTs electrically-isolated by the grafted PMMA chains in PMMA–CNT transmitted electromagnetic (EM) waves in the frequency range of 0.001–1 GHz, whereas the percolated CNTs in a conventional composite prepared by blending PMMA with the pristine CNTs strongly shielded the EM waves. This result suggests that the intrinsic conductivity of the CNT itself in PMMA–CNT does not contribute to the EM interference (EMI) shielding in the frequency range of 0.001–1 GHz. On the other hand, PMMA–CNT exhibited EMI shielding at the higher frequency range than 1 GHz because the dielectric loss of the CNT itself was rapidly increased over 1 GHz. At 110 GHz, PMMA–CNT with 7.3 wt% of the CNT had EMI SE of as high as 29 dB (0.57 mm thickness), though is slightly lower than that of the percolated conventional composite (35 dB). Thus, it is demonstrated that the highly insulated PMMA–CNT has the good EMI shielding at extremely high frequency range (30–300 GHz).     

Graphene nanoplate and multiwall carbon nanotube–embedded polycarbonate hybrid composites: High electromagnetic interference shielding with low percolation threshold

This study has reported the preparation of polycarbonate (PC)/graphene nanoplate (GNP)/multiwall carbon nanotube (MWCNT) hybrid composite by simple melt mixing method of PC with GNP and MWCNT at 330°C above the processing temperature of the PC (processing temperature is 280°C) followed by compression molding. Through optimizing the ratio of (GNP/MWCNT) in the composites, high electromagnetic interference shielding effectiveness (EMI SE) value (∼21.6 dB) was achieved at low (4 wt%) loading of (GNP/MWCNT) and electrical conductivity of ≈6.84 × 10⁻⁵ S.cm⁻¹ was achieved at 0.3 wt% (GNP/MWCNT) loading with low percolation threshold (≈0.072 wt%). The high temperature melt mixing of PC with nanofillers lowers the melt viscosity of the PC that has helped for better dispersion of the GNPs and MWCNTs in the PC matrix and plays a key factor for achieving high EMI shielding value and high electrical conductivity with low percolation threshold than ever reported in PC/MWCNT or PC/graphene composites. With this method, the formation of continuous conducting interconnected GNP‐CNT‐GNP or CNT‐GNP‐CNT network structure in the matrix polymer and strong π–π interaction between the electron rich phenyl rings and oxygen atom of PC chain, GNP, and MWCNT could be possible throughout the composites. POLYM. COMPOS., 37:2058–2069, 2016. © 2015 Society of Plastics Engineers     

Dielectric and electromagnetic interference shielding properties of zeolite 13X and carbon black nanoparticles based PVDF nanocomposites

In the present work, Zeolite 13X and carbon black nanoparticles (CBNPs) reinforced polyvinylidene fluoride (PVDF) nanocomposites were obtained by a simple solvent casting technique. The structural, morphological and thermal properties of PVDF/Zeolite 13X/CBNPs nanocomposites with various loadings of Zeolite 13X and CBNPs were investigated using Fourier-transform infrared spectroscopy, X-ray diffraction, Scanning electron microscopy and thermo-gravimetric analysis. The dielectric studies were carried out in the 50 Hz–10 MHz frequency range at room temperature. The electromagnetic interference (EMI) shielding effectiveness (SE) of PVDF/Zeolite 13X/CBNPs nanocomposite was investigated in the 8–18 GHz frequency region (X-band and Ku-band). The maximum EMI SE of approximately −11.1 dB (8–12 GHz) and −11.5 dB (12–18 GHz) was observed for PVDF/CBNPs nanocomposites with 10 wt% loading of CBNPs. These findings emphasize the application of PVDF/Zeolite 13X/CBNPs nanocomposites as a potential EMI shielding material.     

Electromagnetic Interference (EMI) Shielding Effectiveness of PP/PS Polymer Blends Containing High Structure Carbon Black

The morphological, electrical resistivity (ER), and electromagnetic interference (EMI) shielding effectiveness (SE) properties of poly(propylene) (PP), polystyrene (PS), PP/PS, and PP/PS/styrene–butadiene–styrene (SBS) blends filled with 10 vol.‐% high structure carbon black (CB) were studied. For the CB/PP/PS blends, TEM and SEM observations indicated that CB is preferentially localized in the PS phase. ER and EMI SE of the CB/PP/PS and CB/PP/PS/SBS blends were bounded between those of the PS composite (lower bound) and the PP composite (upper bound). In the PP/PS volume ratio ranging from (75/25) to (25/75), ER and EMI SE of the CB‐filled blends were independent of the PP/PS volume ratio. The EMI SE obtained by the 2 mm thick plates made of 10 vol.‐% CB‐filled (100/0)–(10/90) PP/PS blends are adequate for computers shielding applications.

     

稀土氧化物掺杂碳纳米管屏蔽纸

研究了不同稀土氧化物掺杂碳纳米管复合成屏蔽纸的屏蔽性能。采用Ga₂O₃、La₂O₃、Nd₂O₃、Dy₂O₃ 4种稀土氧化物作为添加剂掺杂碳纳米管,掺杂后稀土氧化物占混合物的质量分数为20%。以纸纤维为基体,通过高速剪切分散,真空抽滤制备复合屏蔽纸。检测显示屏蔽纸具有良好导电性能和电磁屏蔽性能,并且兼具纸的柔韧性和易成型性。采用扫描电子显微镜、四探针电阻仪、矢量网络分析仪对其进行表征,研究表明,4种稀土氧化物掺杂碳纳米管的屏蔽纸在175～1600MHz频段屏蔽效果由低到高依次为Nd₂O₃、Ga₂O₃、Dy₂O₃、La₂O₃,其中La₂O₃掺杂稀土氧化物的屏蔽性能最优,屏蔽效能为-24.5～-30.2dB。     

Studies on the electromagnetic interference shielding effectiveness of metallized PVAc‐AgNO3/PET conductive films

A metal chelate polymer (MCP) of PVAc‐AgNO₃ was prepared by adding AgNO₃ salts into the PVAc matrix and was coated on to PET substrate to form PVAc‐AgNO₃/PET films. These films were then treated with NaBH₄ aqueous solution to become the reduced metallized conductive films (RMCF) of PVAc‐AgNO₃/PET. The electromagnetic interference shielding effectiveness (EMI/SE) and the characteristics of these films were investigated. The SE value was measured by the far‐field transmission line method. The surface resistivity (Rs) of RMCF with a AgNO₃ content of 15 wt % was found to be below 5 Ω/sq, and the SE value exceeded 20 dB over the frequency range 50–900 MHz. The Rs of RMCF with a AgNO₃ content of 30 wt % was less than 1 Ω/sq, and the SE value even reached 33 dB at 550–650 MHz. It was confirmed by X‐ray and scanning electronmicroscope (SEM) analysis that the conducting network, as formed by closely deposited silver atoms on the reduced coating surface, was the dominant pathway for effective electron propagation that contributed to the excellent conductivity of these RMCF (PVAc‐AgNO₃/PET). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 270–273, 2004     

Comparison of polyelectrolyte and sodium dodecyl benzene sulfonate as dispersants for multiwalled carbon nanotubes on cotton fabrics for electromagnetic interference shielding

Cotton fabrics with multiwalled carbon nanotubes (MWCNTs) dispersed by Nafion, a polyelectrolyte, and sodium dodecyl benzene sulfonate (SDBS), a surfactant, were prepared for electromagnetic interference (EMI) shielding. The fabrics were characterized by scanning electron microscopy and vector network analysis. The fabrics with the Nafion–MWCNT coating possessed a better shielding efficiency (SE) than those with the SDBS–MWCNT coating because of a more uniform dispersion of MWCNTs, which improved the electrical conductivity and EMI shielding properties. The maximum SE value of the fabric reached 11.48 dB, and the specific SE was 39.6 dB cm³/g. The reflectivity and absorptivity were calculated separately to determine the main mechanism of EMI shielding. The absorptivity was 68.6% at 12 GHz for the Nafion–MWCNT‐coated fabric; this showed that the dominant mechanism of EMI shielding for the treated fabrics was absorption. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40588.     

Poly(vinylidene fluoride-co-hexafluorpropylene)/polyaniline conductive blends: Effect of the mixing procedure on the electrical properties and electromagnetic interference shielding effectiveness

Poly(vinylidene fluoride-co-hexafluoropropylene)/polyaniline (PVDF-co-HFP/PAni) conductive blends were prepared by two methodologies involving the in situ polymerization in two different media and dry blending approach using ball milling. Dodecylbenzenesulfonic acid (DBSA) was used both as surfactant and as protonating agent in PAni synthesis. X-ray diffraction (XRD), scanning electron microscopy (SEM), ultraviolet–visible (UV–Vis) spectroscopy, and thermogravimetric analysis were used for characterizing the blends. PAni and PVDF/PAni prepared by in situ polymerization in H₂O/toluene medium exhibited superior electrical conductivity, higher thermal stability and significantly higher electromagnetic interference shielding effectiveness (EMI SE) than those prepared in H₂O/dimethylformamide (DMF) medium. PVDF/PAni with high-PAni content (>40%) prepared by the dry blend approach presented higher conductivity and EMI SE than those prepared by in situ polymerization. The molding temperature exerted significant influence on the conductivity and EMI SE for the blend containing higher amount of PAni. The free-solvent dry blending approach using ball milling presented similar conductivity value but the higher EMI SE when compared with in situ polymerization, and is considered environmentally and technologically interesting.     

Polypropylene/poly(lactic acid)/carbon nanotube semi-biodegradable nanocomposites: The effect of sequential mixing approach and compatibilization on morphology,rheology and electrical conductivity

Semi-biodegradable polypropylene (PP)/poly(lactic acid) (PLA) (50:50 vol%) blend loaded with 0.6 vol% of pristine carbon nanotube (CNT) were prepared by melt compounding the components using different sequential mixing strategies: (i) all components together (PP/PLA/CNT); (ii) PP first mixed with CNT (PP@CNT/EVA) and (iii) EVA first mixed with CNT (EVA@CNT/PP). The composites presented co-continuous structure and the CNT selectively localized inside the PP phase or at the interface, regardless the order of the CNT addition into the mixing. These features were confirmed by selective extraction experiments and morphological studies: optical, scanning electron, and transmission electron microscopy. However, the preferential localization at the interface was predicted from wetting coefficient, determined from interfacial energy. Higher electrical conductivity values were achieved by using the one-step mixing approach, were all components were mixed together, whose value of around 10⁻⁴ S/m was achieved by adding 0.6 vol% of CNT to the blend. The compatibilization with polypropylene-g-maleic anhydride increased the melt viscosity of the blend and composite but did not affect the conductivity or the tensile properties of the CNT-based composite.     

Comparison of Exfoliated Graphite Nanoplatelets (xGnP) and CNTs for Reinforcement of EVA Nanocomposites Fabricated by Solution Compounding Method and Three Screw Rotating Systems

Exfoliated graphite nanoplatelet (xGnP?) and carbon nanotube (CNT)-reinforced ethylene vinyl acetate (EVA) nanocomposites have been fabricated by three screw rotating systems: co-, counter- and modified-co-rotating. The highest tensile strength and modulus were shown by the composites, both xGnP- and CNT-loaded, made by counter-rotating. The counter-rotating process produced better dispersion than the other two as found in morphology studies by environmental scanning electron microscopy (ESEM). However, the rotating system did not affect the electrical conductivity. The percolation threshold of the xGnP–EVA nanocomposites formed by solution mixing and injection molding was between 14–16 wt%, due to the advantageous effect of sheets with higher aspect ratios compared with spherical or elliptical fillers in forming conducting networks in the polymer matrix. Although CNT–EVA was electrically conductive with only 5 wt% CNT loading, we recommend xGnP as a more suitable additive material for polymer composites. xGnP greatly increased the thermal stability of xGnP–EVA composites to be applied as adhesives, films and cables.