Butyl chloride as promoter in ethylene polymerization by magnesium ethoxide‐supported catalyst

The effects of butyl chloride as a promoter in the ethylene polymerization were studied using a Mg(OEt)₂/TiCl₄/triethyl aluminum (TEA) Ziegler–Natta catalyst system, where Mg(OEt)₂, TiCl₄, TEA were used as support, catalyst, and activator, respectively. The influence of BC on the catalyst performance, polymerization rate, and polymer properties were investigated. This study strongly indicates that BC could act as a promoter with high performance in the ethylene polymerization. There was a remarkable increase in the catalyst yield and polymerization rate, in particularly, in the presence of hydrogen which was used for controlling the molecular weight. A reduction in the polymer molecular weight was observed in the presence of BC and hydrogen. The morphology of the polymers was evaluated through scanning electron microscopy and particle size distribution. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40189.     

Kinetics of short‐duration ethylene polymerization with MgCl2‐supported Ziegler–Natta catalyst: Two‐stage initiation evidenced by changes in active center concentration

The kinetics of ethylene polymerization with a TiCl₄/MgCl₂‐type Ziegler–Natta catalyst was studied. Changes in polymerization activity and concentration of active centers ([C*]) in the first 5 min were determined. Initiation of the active centers was found to proceed in two stages. In the first stage, [C*]/[Ti] quickly rose to about 1% in less than 30 s and then remained stable in the subsequent 60 s. Then the [C*]/[Ti] value started to increase again, forming the second buildup stage. The polymerization activity was found to change roughly in parallel with the change in [C*]/[Ti]. Changes in the polymer/catalyst particle morphology and polymer molecular weight distribution with polymerization time were studied. A mechanistic model was proposed to explain the two‐stage kinetics: initiation of active sites on the outer surface of catalyst particles takes place in the first stage, and initiation of active sites buried inside the particles takes place in the second stage. These buried sites are released when the catalyst particles are fragmented by the expanding polymer phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45187.     

The effect of aluminum alkyls and BHT‐H on reaction kinetics of silica supported metallocenes and polymer properties in slurry phase ethylene polymerization

In slurry and gas phase catalytic ethylene polymerization processes, aluminum alkyl (AlR₃) compounds are usually present inside the reactor and their role either as co‐catalyst or scavenger is of considerable importance. Silica supported metallocene/methyl aluminoxane (MAO) catalysts show specific interactions with AlR₃ compounds. Therefore, this study shows an attempt to analyze and compare the effect of concentration as well as type of commonly used AlR₃ on slurry phase ethylene homopolymerization kinetics of silica supported (n‐BuCp)₂ZrCl₂/MAO catalyst. The obtained results indicate that the lower the concentration of smaller AlR₃ compounds, the higher the instantaneous catalytic activity. Concerning the polymer particle size distributions, a rise in fines generation has been observed with increasing AlR₃ content inside the reactor. Finally, it has been shown that the addition of 2,6‐di‐tert‐butyl‐4‐methylphenol (a substituted phenol) into the reactor containing AlR₃ reduces the influence of AlR₃ compounds on the reaction kinetics of silica supported metallocene/MAO catalysts. Polyethylene properties remain similar in all the studied scenarios. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45670.     

Synthesis and polymerization of a new iodine‐containing monomer

A new iodine‐containing methacrylate monomer, 3,4,5‐triiodobenzoyloxyethyl methacrylate (TIBEM), was synthesized by coupling 2‐hydroxyethyl methacrylate (HEMA) with 3,4,5‐triiodobenzoic acid. The monomer was characterized by ¹H nuclear magnetic resonance, infrared (IR), and ultraviolet spectra. Homopolymerization and copolymerization of the monomer with methyl methacrylate (MMA) were carried out using 2,2′‐azobis isobutyronitrile as the initiator. A terpolymer of TIBEM, MMA, and HEMA was also synthesized. The copolymers were characterized by IR, gel permeation chromatography, differential thermal analysis, and thermogravimetric analysis (TGA). High molecular weight polymers were produced with MMA at different feed compositions of TIBEM. The polymers were found to be freely soluble in common solvents for acrylic polymers. TGA showed little decomposition of the copolymer below 280°C. Copolymers showed good radiopacity at 25 wt % of TIBEM in the feed. These copolymers could find applications in medical and dental areas where radiopacity is a desirable feature of the implants. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2580–2584, 2003     

Synthesis of cationic nickel(II) compounds for butadiene polymerization

A series of cationic nickel(II) compounds with various counter ions ([BF₄]^–, [CF₃SO₃]^–) and N‐bearing ligands (1,10‐phenanthroline, benzimidazole and terpyridine) were synthesized. The simple compound, Ni(Phen)₂Cl₂, was prepared as a reference compound. All title compounds were characterized by elemental analysis, and infrared spectra analyses and compounds, some specific ones, were further examined by X‐ray crystallographic analysis. Upon treatment with ethylaluminum sesquichloride, these nickel(II) compounds exhibited high activities (up to 88.5%/4 h) for butadiene polymerization and afforded liquid polybutadiene (M_w < 30,000) with a high cis‐content (up to 92.1%). Various polymerization conditions were investigated in detail, and it was found that less steric hindrance of the ligands enhanced the catalytic activities of the nickel(II) compounds. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40511.     

Kinetics of the propylene polymerization with prepolymerization at high temperature using Ziegler‐Natta catalyst

The bulk polymerization of propylene in liquid monomers with Ziegler‐Natta catalyst at 95°C is studied, using alkyl aluminum as the cocatalyst and dicyclopentyldimethoxysilane as the external donor. The highest catalyst activity is shown at the cocatalyst/Ti molar ratio of 300, which keeps relatively constant with the molar ratio increasing from 300 to 800. Besides, the catalyst activity is up to 65 kgPP/(gCat*h) in the range of cocatalyst/donor molar ratio from 12 to 16. The polymerization reaction rate curves with and without catalyst precontacting are similar, while the activity with catalyst precontacting are higher than that without precontacting. Furthermore, the kinetics of polymerization with and without prepolymerization are investigated in the range of the polymerization temperature from 70 to 95°C. It shows that at the high temperature, the polymerization rate increases with prepolymerization. Finally, the influence of prepolymerization at 95°C on the polymerization kinetics and particle properties is also described. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41816.     

Kinetic monitoring methods for ethylene coordination polymerization in a laboratory reactor

The kinetic performance of metallocene type catalysts as well as their instantaneous activity is determined on line by two independent methods in the semi‐batch polymerization of ethylene via metallocenes. The first‐principle basis of both methods is described and guidelines for their implementation at a laboratory scale reactor are offered. Polymerization tests were conducted with two heterogenized metallocene catalysts showing that the direct method (based on ethylene flow measurement) and the calorimetric method (based on energy balances and developed here) report equivalent high quality information. This last method can be readily used by the chemical practitioner as the notions and tools required for its implantation are easily grasped; it also has the advantage of requiring a low cost instrumentation (only thermocouples), whereas the direct method needs a relatively more sophisticated equipment (mass flow meter). © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40035.     

A comparative study of ethylene and propylene polymerization over titanium–magnesium catalysts of different composition

New data on the molecular weight characteristics of polypropylene (PP) and polyethylene (PE) were obtained from the polymerization over supported titanium–magnesium catalysts differing in their compositions (presence and absence of internal and external donors). Internal and external donors were found to affect the molecular weight of polymers in a different manner for ethylene and propylene polymerization. The introduction of the internal donor increases the molecular weight of PP and does not affect the molecular weight of PE. The effect of external donor introduced to catalytic system on the polymer molecular weight depends on catalyst composition: for a catalyst without internal donor, the introduction of the external donor increases the molecular weight of PP and does not affect that of PE. In the case of catalyst with the internal donor, the introduction of the external donor increases the molecular weight of PP and substantially decreases that of PE. The data on polymerization degree of the polymers produced under conditions when chain transfer with hydrogen was the dominant reaction were used to calculate the values for ethylene polymerization over the catalysts of different composition. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40658.     

Ethylene polymerization with homogeneous and heterogeneous catalysts based on bis(4‐fluorophenyl)methyl‐substituted bis(imino)pyridyliron complexes

A series of bis(4‐fluorophenyl)methyl‐substituted bis(imino)pyridyliron chloride complexes were immobilized on oxide supports. The kinetics of ethylene polymerization by both homogeneous and heterogeneous systems was followed, the catalysts mostly demonstrating high activities. The effect of the ligands nature and reaction conditions on the catalytic activities and molecular weights of the resultant polyethylenes was examined. In contrast to homogeneous systems, the supported iron complexes were found to exhibit high and stable activity upon activation with triisobutyl aluminium, producing high‐molecular‐weight polyethylene with good morphology. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42674.     

Characterization and evaluation of supported rac‐dimethylsilylenebis(indenyl)zirconium dichloride on ethylene polymerization

rac‐Dimethylsilylenebis(indenyl)zirconium dichloride was grafted onto commercial methyl aluminoxane modified silica (SMAO) at different loadings (0.1–1.5 wt % Zr/SMAO). Supported catalysts were evaluated in ethylene polymerization with isoprenylaluminum as a cocatalyst. The characterization of two supported catalysts bearing 0.3 and 0.8 wt % Zr/SiO₂ by extended X‐ray absorption fine structure indicated that the number and the intensity of the peaks beyond the coordination shell, associated with the next nearest neighbors, depended on the Zr concentration. For the catalyst with a higher Zr content, only one peak (2.8 Å) was observed. The catalyst with 0.3 wt % Zr/SMAO presented two small peaks at 2.8 and 3.8 Å. Polymers produced with the supported catalysts presented lower crystallinity and higher molar mass and polydispersity values in comparison to that produced by the homogeneous one. Gel permeation chromatogram deconvolution suggested the presence of four catalyst sites for the supported systems. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

(Co)polymerization of ethylene via nonmetallocene catalysts with diphenyl phosphoroso schiff‐base ligand

A series of novel nonmetallocene catalysts [N, O, P] with diphenyl phosphoroso ligands were synthesized by the treatment of phthaldialdehyde, substituted phenols, chlorodiphenyl phosphine with metal halides of TiCl₄ and ZrCl₄. The catalyst microstructure was characterized by ¹H NMR and EA. After activated by methylaluminoxane (MAO), these [N, O, P] catalysts were utilized to catalyze the polymerization of ethylene and the copolymerization of ethylene with 1‐octene. The results indicated that the obtained catalysts were highly efficient for ethylene polymerization and ethylene/1‐octene copolymerization. Structures and properties of the obtained polymers were measured by WAXD, DSC, GPC, and ¹³C NMR. The results indicated that polyethylene catalyzed by Cat. 3 possessed the highest weight‐average molecular weight of 1.025 × 10⁶ g/mol and the highest melting point of 136.3°C. The copolymer of ethylene/1‐octene catalyzed by Cat. 1 exhibited the highest 1‐octene incorporation content of 0.63 mol %. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42225.     

Mechanism of internal and external electron donor effects on propylene polymerization with MgCl2‐supported Ziegler–Natta catalyst: New evidences based on active center counting

Two TiCl₄/Di/MgCl₂ type supported Ziegler–Natta catalysts were prepared by loading dibutylphthalate or dicyclopentyldimethoxysilane (DCPDMS) (internal donor, Di) and TiCl₄ on activated δ‐MgCl₂ in sequence, and a blank catalyst was prepared by loading TiCl₄ on the same δ‐MgCl₂ without adding Di. These catalysts have similar specific surface area and pore size distribution, thus form a suitable base for comparative studies. Propylene polymerization with the catalysts was conducted in n‐heptane slurry using triethylaluminum (TEA) as cocatalyst, and the effects of Di as well as De (external donor, in this work it was DCPDMS) on the number of active centers, the distribution of active centers among three polypropylene (PP) fractions (isotactic, medium isotactic, and atactic PP chains), and chain propagation rate constants of the PP fractions were studied by counting the number of active centers in the PP fractions using a method based on selective quench‐labeling of the propagation chains by 2‐thiophenecarbonyl chloride. When De was not added in the polymerization, introducing a phthalate type Di in the catalyst evidently changed the active center distribution by enhancing the proportion of active centers producing isotactic PP (iPP) ( ), but scarcely changed reactivities of the three groups of active centers forming the three fractions. When the De was added in the polymerization system with TiCl₄/phthalate/MgCl₂ catalyst, further shifting of active center distribution in favor of took place, meanwhile reactivities of the three groups of active centers also remarkably changed in favor of . Mutual effects of these changes led to overwhelming dominance of iPP production in the TiCl₄/Di/MgCl₂–TEA/De system (Di = phthalate, De = alkoxysilane). In contrast, though using alkoxysilane as Di also caused shifting of active center distribution in favor of when De was not added, addition of alkoxysilane De caused reverse shifting of active center distribution in favor of those producing PP of lower stereoregularity. This unfavorable change largely counteracted the reactivity changes in favor of caused by the De, rendering the catalytic system rather poor isospecificity. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46605.     

Structure–property correlations of heat‐shrinkable polymer blends based on ethylene vinyl acetate/carboxylated nitrile rubber in the presence of different curatives

Elastic memory was introduced into heat‐shrinkable polymer blends in the form of an elastomeric phase and through subsequent crosslinking. Blends of ethylene vinyl acetate and carboxylated nitrile rubber with different curative systems were studied with respect to their shrinkability. With an increase in the cure time (the crosslinking density, or memory point), shrinkage increased for the blends with all the curative systems except dicumyl peroxide (DCP). Increasing the elastomer content increased shrinkability because of the increasing driving retraction force of the oriented elastomer phase. A sample stretched at a high temperature (HT) showed greater shrinkage than a sample stretched at room temperature (RT) because of the greater concentration and degree of orientation of the extended chains. Generally, the crystallinity of the stretched (RT and HT) samples was higher than that of ordinary unstretched and shrunk samples, and this increased the effectiveness of intermolecular interactions in the former. For all systems except DCP, RT‐stretched samples showed higher crystallinity than corresponding HT‐stretched samples. With RT stretching, rapid extension and subsequent recrystallization occurred in samples molten at high local values of the stored elastic energy. An increase in the crosslinking density and orientation of the blends increased the thermal stability because of the formation of strong networks and compact structures. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1414–1420, 2003     

Phase‐separation of heterophasic polymer in solution: A model case of impact‐resistant polypropylene copolymer

Impact‐resistance polypropylene copolymer (IPC) has been well known as commercial heterophasic polymer in which ethylene–propylene random copolymer (EPR) domain is dispersed in the homo‐polypropylene matrix. The phase‐separation of those phases is one of the keys to control the polymer properties. However, especially in the solution, there is rarely report that addresses to the phase‐separation of the IPC due to the difficulties in the investigation; i.e., (i) the proximity of the refractive indices of those phases and (ii) the small size of the EPR droplet. Here, the phase‐separation of the commercial IPC in xylene is traced by the in situ small angle X‐ray scattering which the phase‐separation temperature is clearly revealed. The results also show that the evolution of the EPR domain is strongly depended on the polymer composition. Moreover, the migrations of the copolymers are evidenced, and this could be a model for other heterophasic systems. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45069.     

Comonomer effects in copolymerization of ethylene and 1‐hexene with MgCl2‐supported Ziegler‐Natta catalysts: New evidences from active center concentration and molecular weight distribution

In this article, comonomer effects in copolymerization of ethylene and 1‐hexene with four MgCl₂‐supported Ziegler‐Natta catalysts using either ethylene or 1‐hexene as the main monomer were investigated. It was found that no matter which monomer was used as the main monomer, the polymerization activity was significantly enhanced by introducing small amount of comonomer. In copolymerization with ethylene as the main monomer, the strength of comonomer effects was much stronger in active centers producing low‐molecular‐weight polymer than those producing high‐molecular‐weight polymer. In copolymerization with 1‐hexene as the main monomer, the number of active centers ([C*]/[Ti]) was determined, and the propagation rate constants (k_p) were calculated. Deconvolution of the polymer molecular weight distribution into Flory components were made to study the active center distribution. Introduction of small amount of ethylene caused marked increase in the number of active centers and decrease in average chain propagation rate constant. Introducing internal electron donor in the catalyst enhanced not only the number of active centers but also the chain propagation rate constant. In copolymerization of 1‐hexene with small amount of ethylene, the internal donor weakened the comonomer effects to some extent and changed the distribution of comonomer effects among different types of active centers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41264.     

The role of two different internal donors (phthalate and 1,3‐diether) on the formation of surface structure in MgCl2‐supported Ziegler–Natta catalysts and their catalytic performance of propylene polymerization

The role of two different internal donors [a phthalate (diisobutylphthalate) and a 1,3‐diether (2,2‐diisobutyl‐1,3‐dimethoxypropane)] on the formation of surface structure in MgCl₂‐supported Ziegler–Natta catalysts and their catalytic performance of propylene polymerization was investigated by comparing and correlating the catalyst structures and the polymerization characteristics. In the catalyst formation, the 1,3‐diether had better affinity for the MgCl₂ surface than the phthalate and the 1,3‐diether generated the (110) surface more than the (104) surface while the phthalate generated both the (110) and (104) surfaces of MgCl₂. With both donors introduced, the (110) and (104) surfaces were generated simultaneously, although the (110) surface was dominant due to the higher affinity via the 1,3‐diether. In addition, it seemed probable that the active sites formed on the (110) plane showed isospecific characteristics in the presence of a donor while those formed on the (104) plane could be isospecific regardless of a donor. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40536.     

Copolymerization of ethylene and propylene catalyzed by novel magnesium chloride supported,vanadium‐based catalysts

Two novel magnesium chloride supported, vanadium‐based Ziegler–Natta catalysts with 9,9‐bis(methoxymethyl)fluorene and di‐i‐butyl phthalate as internal donors were prepared and used in the copolymerization of ethylene and propylene. The catalytic behaviors of these catalysts were investigated and compared with those of traditional magnesium chloride supported, vanadium‐based catalysts without internal donors. Differential scanning calorimetry, gel permeation chromatography, and ¹³C‐NMR spectroscopy analysis were performed to characterize the melting temperatures, molecular weights, and molecular weight distributions as well as structures and compositions of the products. The copolymerization kinetic results indicated that the novel catalyst with 9,9‐bis(methoxymethyl)fluorene as an internal donor had the highest catalytic activity and optimal kinetic behavior in ethylene–propylene copolymerization with an ethylene/propylene molar ratio of 44/56. Low‐crystallinity and high‐molecular‐weight copolymers were obtained with these novel magnesium chloride supported, vanadium‐based catalysts. The reactivity ratio data indicated that the catalytic systems had a tendency to produce random ethylene–propylene copolymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Blending ultrahigh‐molecular‐weight polyethylene and poly(ethylene/10‐undecen‐1‐ol) in one nascent particle

Ultrahigh‐molecular‐weight polyethylene (UHMWPE)/polar polyethylene (PE) composites were blended in one nascent particle by in situ polymerization with a hybrid catalyst. Polystyrene‐coated SiO₂ particles were used to support the hybrid catalyst. Fe(acac)₃/2,6‐bis[1‐(2‐isopropylanilinoethyl)] was supported on SiO₂ for the synthesis of UHMWPE, whereas [PhN?C(CH₃)CH?C(Ph)O]VCl₂ was immobilized on a polystyrene layer to prepare a copolymer of ethylene and 10‐undecen‐1‐ol (polar PE). Importantly, the core part of the supports (the polystyrene layer) exhibited pronounced transfer resistance to 10‐undecen‐1‐ol; this provided an opportunity to keep the inside iron active sites away from the poisoning of 10‐undecen‐1‐ol. Therefore, UHMWPE was simultaneously synthesized with polar PE by in situ polymerization. Interestingly, the morphological results show that UHMWPE and the polar PE were successfully blended in one nascent polymer. This improved the miscibility of the composites, where most of the chains were difficult to crystallize because of the strong interactions between the PE chains and polar chains. The blends showed an extremely low crystallinity, that is, 9.9%. Finally, the hydrophilic properties of the polymer composites were examined. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46652.     

Self‐welding 1‐butene/ethylene copolymers from metallocene catalysts: Structure,morphology, and mechanical properties

Samples of random copolymers consisting of 1‐butene modified with a low ethylene content (4, 5, 8% by weight) produced with metallocene catalysts were studied to elucidate the polymorphic behavior of this new class of materials and to characterize them from a structural, morphological, and mechanical point of view. The samples cooled down from the melt are in amorphous phase and crystallize in a mixture of form I and I′ or in pure form I′ with aging time, according to the C2 content. Infrared and nuclear magnetic resonance spectroscopy, X‐ray diffraction and microscopic techniques were used to follow the changes of the material with aging time and to correlate the structural and morphological behavior with the peculiar mechanical properties that differentiate the samples with increasing C2 content. The presence, in the aged samples with higher C2 content, of the pure form I′ induces the peculiar ability to self‐welding and these copolymers combine high flexibility with good elasticity and ductility and can be processed directly or used as modifying agents in polymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40119.     

Observation on different reducing power of cocatalysts on the Ziegler–Natta catalyst containing alkoxide species for ethylene polymerization

In this work, the effects of three types of cocatalyst having different alkyl groups, such as triethylaluminium (TEA), triisobutylaluminum (TiBA), and trioctylaluminium (TnOA), and their concentrations on the catalytic activity and polymer properties were investigated for the Ziegler–Natta catalyst containing alkoxide species. The drastic escalation of catalytic activity was observed when the ratio of Al/Ti was increased only for TEA because of its good diffusivity as proven by the electron spin resonance technique. Moreover, it was found that the characteristic of the alkyl group in cocatalyst affected on the chain transfer ability. The chain transfer ability of TnOA was found to be equal to the TiBA in spite of its concentration was higher. By the way, the cocatalyst types and their concentrations did not affect on the variety of active sites as seen in molecular weight distribution of polymer. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40884.