Synthesis of bio‐based polymeric nanocomposites from acrylated epoxidized soybean oil and montmorillonite clay in the presence of a bio‐based intercalant

Polymeric nanocomposites were synthesized from functionalized soybean‐oil‐based polymer matrix and montmorillonite (MMT) clay using an in situ free radical polymerization reaction. Acrylated epoxidized soybean oil combined with styrene was used as the monomer. Organophilic MMT (OrgMMT) was obtained using a quaternized derivative of methyl oleate, which was synthesized from olive oil triglyceride, as a renewable intercalant. The resultant nanocomposites were characterized using X‐ray diffraction and atomic force microscopy. The effect of increased nanofiller loading on the thermal and mechanical properties of the nanocomposites was investigated using thermogravimetric analysis and dynamic mechanical analysis. It was found that the desired exfoliated nanocomposite structure was achieved when the OrgMMT loading was 1 and 2 wt%, whereas a partially exfoliated or intercalated nanocomposite was obtained for 3 wt% loading. All the nanocomposites were found to have improved thermal and mechanical properties as compared with virgin acrylated epoxidized soybean‐oil‐based polymer matrix. The nanocomposite containing 2 wt% OrgMMT clay was found to have the highest thermal stability and best dynamic mechanical performance. Copyright © 2010 Society of Chemical Industry     

Property enhancement in unsaturated polyester nanocomposites by using a reactive intercalant for clay modification

Polymeric nanocomposites were synthesized from unsaturated polyester (UPE) matrix and montmorillonite (MMT) clay using an in situ free radical polymerization reaction. Organophilic MMT was obtained using a quaternary salt of coco amine as intercalant having a styryl group making it a reactive intercalant. The resultant nanocomposites were characterized via X‐ray diffraction and transmission electron microscopy. The effect of increased nanofiller loading on the thermal and mechanical properties of the nanocomposites was investigated. All the nanocomposites were found to have improved thermal and mechanical properties as compared with neat UPE matrix, resulting from the contribution of nanolayer connected intercalant‐to‐crosslinker which allows a crosslinking reaction. It was found that the partially exfoliated nanocomposite structure with an exfoliation dominant morphology was achieved when the MMT loading was 1 wt %. This nanocomposite exhibited the highest thermal stability, the best dynamic mechanical performance and the highest crosslinking density, most probably due to more homogeneous dispersion and optimum amount of styrene monomer molecules inside and outside the MMT layers at 1 wt % loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Structural effects of type of intercalant in poly (4‐vinylpyridine) nanocomposites: compatible homopolymer or block copolymer

4‐vinylpyridine monomer was mixed with organophilic montmorillonite (MMT) clay and polymerized in the presence of free‐radical initiator. MMT clay was rendered organophilic by means of ion‐exchanging sodium cations for low‐molecular‐weight quaternized poly(4‐vinylpyridine) (P4VP) homopolymer and diblock copolymers of styrene and quaternized 4‐vinylpyridine (SVP) with different sequence lengths. The swelling behaviour of the MMT clay was studied by X‐ray diffraction (XRD). After the cation exchange, the resulting organophilic clays showed an expansion of interlayer distance indicating the nanoscale ordering of intercalant polymer and MMT layers. The nanocomposite materials, when moulded, exhibited improved thermal stability and dynamic mechanical properties compared with neat P4VP. The composite, having longer ionic segments in its organophilic MMT, showed exfoliated nanocomposite structure as well as higher stiffness and damping properties at higher temperatures even for MMT loading as low as 2 wt%. Copyright © 2006 Society of Chemical Industry     

Effects of the nature and combinations of solvents in the intercalation of clay with block copolymers on the properties of polymer nanocomposites

Polystyrene (PS) nanocomposites were prepared by the free‐radical polymerization of styrene in the presence of organically modified montmorillonite (MMT) clays. MMT clay was modified with a low‐molecular‐weight and quarternized block copolymer of styrene and 4‐vinylpyridine [poly(styrene‐b‐4‐vinylpyridine) (SVP)] with 36.4 wt % PS and 63.6 wt % poly(4‐vinylpyridine) (P4VP). Special attention was paid to the modification, which was carried out in different compositions of a solvent mixture of tetrahydrofuran (THF) and water. The swelling behavior of the MMT clay was studied by an X‐ray diffraction technique. The diffraction peak shifted to lower 2θ angles for all of the modified clays, which indicated the intercalation of the quarternized SVP copolymer into the MMT layers in different degrees. Higher interlayer distances, which showed a high degree of block copolymer insertion, were obtained for solvent compositions with THF in water. The resultant nanocomposites were characterized by X‐ray diffraction, atomic force microscopy, scanning electron microscopy, thermogravimetric analysis, and dynamic mechanical analysis. The desired exfoliated nanocomposite structure was achieved when the MMT modification was conducted in 50 or 66 wt % THF, whereas the other modifications all resulted in intercalated structures. The resulting exfoliated nanocomposite was found to have better thermal stability and dynamic mechanical performance compared to the others, even with 2% clay loading. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of oligomeric‐modified montmorillonite on morphology and properties of polycarbonate/montmorillonite nanocomposites

Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Morphology,deformation behavior and thermomechanical properties of polypropylene/maleic anhydride grafted polypropylene/layered silicate nanocomposites

Nanocomposites polypropylene (PP) with 3 and 7 wt % of clay were prepared by melt mixing. Four types of maleic anhydride grafted PP (MAPP) in broad range of MA groups content (0.3–4 wt %) and molecular weights (MW) were used as polar compatibilizers. The effect of the MAPP kind on both the clay dispersion and miscibility with PP was studied. The mixed intercalated/exfoliated morphologies of nanocomposites in the presence of all studied compatibilizers were revealed by XRD and TEM. The oligomer compatibilizer with 4 wt % of MA groups increases the intercalation ability of polymer into clay galleries but this one has limited miscibility with PP and worsens crystalline structure of polymer matrix. The MAPPs with 0.3–1.3% of MA are characterized by the lower intercalation ability but well cocrystallize with PP. Maximum reinforcing effect is attained using high MW MAPP with 0.6% MA and for nanocomposite with 7 wt % (3.8 vol %) of clay it averages almost 1.7 times relative to neat PP and 1.3 times relative to noncompatibilized composite. Dynamic storage moduli of nanocomposites compatibilized by MAPPs with 0.3–1.3% of MA containing 7 wt % of clay increase up to 1.4–1.5 around 30–75°C and over the whole temperature range remain higher compared with both neat PP and uncompatibilized composite. On the contrary, the oligomer MAPP with 4 wt % of MA groups decreases the thermal–mechanical stability of nanocomposite at high temperature compared with both PP and uncompatibilized composites. The study of nanocomposites flammability showed that creating complex composites containing both layered silicate and relatively small amount of magnesium hydroxide can be a successful approach to reduce the combustibility of PP‐based nanocomposites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Biopolyester‐based nanocomposites: Structural,thermo‐mechanical and biocompatibility characteristics of poly(3‐hydroxybutyrate)/montmorillonite clay nanohybrids

In this work, the structural, thermal, mechanical, and biocompatibility characteristics of biopolyester‐based nanocomposites with phyllosilicate clays, namely those of poly(3‐hydroxybutyrate) (PHB) with octadecylamine‐modified montmorillonite (C₁₈MMT), are reported. PHB/clay nanocomposites with various loadings were prepared by melt mixing. X‐ray diffraction measurements and transmission electron microscopy images revealed the coexistence of intercalated and exfoliated states in the produced nanocomposites. Atomic force microscopy imaging also shed light to the morphological characteristics of the pure PHB and the prepared nanocomposites. The thermal stability of the nanohybrid materials was improved with the 5 wt % loading nanocomposite to show the best improvement. In addition, the nanohybrids have lower melting point compared to pure PHB and enhanced storage modulus (E′). Finally, the biocompatibility of pristine PHB and the 5 wt % nanocomposite was assessed by studying the morphology and proliferation of osteoblast cells attached on their surfaces. The results after 3 and 7 days of cell culturing indicate the incorporation of nanoclays does not change the cell adhesion and spreading as compared to those on pure PHB. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41628.     

Nanocomposite Formation in Hydrogenated Nitrile Rubber (HNBR)/Organo‐Montmorillonite as a Function of the Intercalant Type

Summary: Hydrogenated acrylonitrile butadiene rubber (HNBR) was melt compounded with montmorillonite (MMT) and organophilic modified MMTs prior to sulfur curing. In contrast to the micro‐composite formation resulting from the compounding of the HNBR and pristine MMT, the modified MMTs (i.e., octadecylamine: MMT‐ODA, octadecyltrimethylamine: MMT‐ODTMA, methyltallow‐bis(2‐hydroxyethyl) quaternary ammonium: MMT‐MTH intercalants) produced nanocomposites. It was found that the organoclay with primary amine intercalant (cf. MMT‐ODA) gave confined structures along with the exfoliated/intercalated structures. This was traced to its reactivity with the curatives. By contrast, the organoclays containing less reactive quaternary ammonium compounds (cf. MMT‐ODTMA, MMT‐MTH) were exfoliated and intercalated based on X‐ray diffraction (XRD) and transmission electron microscopy (TEM) results. The hydroxyl functional groups of the MMT‐MTH supported the clay dispersion. The better adhesion between MMT‐MTH and HNBR was explained by hydrogen bonding between the hydroxyl groups of the intercalant and the acrylonitrile group of the HNBR matrix. This HNBR/MMT‐MTH nanocomposite showed the best mechanical properties as verified by tensile mechanical tests and dynamic mechanical thermal analysis (DMTA). The high tensile strength along with the high elongation at break for the rubber nanocomposites were attributed to the ability of the ‘clay network’ to dissipate the input energy upon uniaxial loading.

Scheme of failure development in rubber/organoclay mixes with poor (a) and good (b) dispersion of the clay layers.     

Mechanical,thermal, and barrier properties of nanocomposites based on poly(butylene succinate)/thermoplastic starch blends containing different types of clay

Nanocomposites based on blends of poly(butylene succinate) (PBS) and thermoplastic cassava starch (TPS) were prepared using a two‐roll mill and compression molding, respectively. Two different types of clay, namely sodium montmorillonite (CloisiteNa) and the organo‐modified MMT (Cloisite30B) were used. The morphological and mechanical properties of the nanocomposite materials were determined by using XRD technique and a tensile test, respectively. Thermal properties of the composite were also examined by dynamic mechanical thermal analysis and thermal gravimetric techniques. Barrier properties of the nanocomposites were determined using oxygen transmission rate (OTR) and water vapor transmission rate (WVTR) tests. From the results, it was found that by adding 5 pph of the clay, the tensile modulus and the thermal properties of the blend containing high TPS (75 wt %) changed significantly. The effects were also dependent on the type of clay used. The use of Cloisite30B led to a nanocomposite with a higher tensile modulus value, whereas the use of CloisiteNa slightly enhanced the thermal stability of the material. OTR and WVTR values of the blend composites containing high PBS ratio (75 wt %) also decreased when compared to those of the neat PBS/TPS blend. XRD patterns of the nanocomposites suggested some intercalation and exfoliation of the clays in the polymer matrix. The above effects are discussed in the light of different interaction between clays and the polymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1114‐1123, 2013     

Synthesis and characterization of polyurethane/Mg‐Al layered double hydroxide nanocomposites

Layered double hydroxide (LDH) is a new type of nanofiller, which improves the physicochemical properties of the polymer matrix. In this study, 1, 3, 5, and 8 wt % of dodecyl sulfate‐intercalated LDH (DS‐LDH) has been used as nanofiller to prepare a series of thermoplastic polyurethane (PU) nanocomposites by solution intercalation method. PU/DS‐LDH composites so formed have been characterized by X‐ray diffraction and transmission electron microscopy analysis which show that the DS‐LDH layers are exfoliated at lower filler (1 and 3 wt %) loading followed by intercalation at higher filler (8 wt %) loading. Mechanical properties of the nanocomposite with 3 wt % of DS‐LDH content shows 67% improvement in tensile strength compared to pristine PU, which has been correlated in terms of fracture behavior of the nanocomposites using scanning electron microscope analysis. Thermogravimetric analysis shows that the thermal stability of the nanocomposite with 3 wt % DS‐LDH content is ≈ 29°C higher than neat PU. Limiting oxygen index of the nanocomposites is also improved from 19 to 23% in neat PU and PU/8 wt% DS‐LDH nanocomposites, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of organic modifiers and silicate type on filler dispersion,thermal, and mechanical properties of ABS‐clay nanocomposites

Acrylonitrile–butadiene–styrene (ABS)–clay composite and intercalated nanocomposites were prepared by melt processing, using Na‐montmorillonite (MMT), several chemically different organically modified MMT (OMMT) and Na‐laponite clays. The polymer–clay hybrids were characterized by WAXD, TEM, DSC, TGA, tensile, and impact tests. Intercalated nanocomposites are formed with organoclays, a composite is obtained with unmodified MMT, and the nanocomposite based on synthetic laponite is almost exfoliated. An unintercalated nanocomposite is formed by one of the organically modified clays, with similar overall stack dispersion as compared to the intercalated nanocomposites. T_g of ABS is unaffected by incorporation of the silicate filler in its matrix upto 4 wt % loading for different aspect ratios and organic modifications. A significant improvement in the onset of thermal decomposition (40–44°C at 4 wt % organoclay) is seen. The Young's modulus shows improvement, the elongation‐at‐break shows reduction, and the tensile strength shows improvement. Notched and unnotched impact strength of the intercalated MMT nanocomposites is lower as compared to that of ABS matrix. However, laponite and overexchanged organomontmorillonite clay lead to improvement in ductility. For the MMT clays, the Young's modulus (E) correlates with the intercalation change in organoclay interlayer separation (Δd₀₀₁) as influenced by the chemistry of the modifier. Although ABS‐laponite composites are exfoliated, the intercalated OMMT‐based nanocomposites show greater improvement in modulus. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis of effective poly(4‐vinylpyridine) nanocomposites: in situ polymerization from edges/surfaces and interlayer galleries of clay

Poly(4‐vinylpyridine) (P4VP) nanocomposites have been prepared by using an in situ polymerization method in the presence of organically modified montmorillonite (MMT) clays with a quarternary salt of cocoamine containing a vinyl group, as well as trimethoxy vinyl silane. The nanocomposites were characterized by X‐ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The desired exfoliated nanocomposite structure was achieved when the MMT modification was conducted in the presence of both modifiers, whereas individual modifications all resulted in intercalated structures. This resultant exfoliated nanocomposite was found to have better thermal stability and dynamic mechanical performance when compared to the other nanocomposites, even with 2 % clay loading. Copyright © 2005 Society of Chemical Industry     

Preparation and characterization of transparent poly(methyl methacrylate)/Na+‐MMT nanocomposite films by solution casting

Films of poly(methyl methacrylate) (PMMA)/sodium montmorillonite (Na⁺‐MMT) nanocomposites have been successfully prepared utilizing Na⁺‐MMT by N,N‐dimethylformamide solution casting. The nanocomposite films show high transparency, enhanced thermal resistance, and mechanical properties in comparison with the neat polymer film. The transparency of the films was investigated by UV‐vis spectra. The exfoliated dispersion of Na⁺‐MMT platelets in nanocomposites were investigated by X‐ray diffraction and transmission electron microscopy. The enhanced thermal resistance and mechanical properties of PMMA were studied by thermal gravimetric analysis and dynamic mechanical analysis, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermal and mechanical properties of acrylated expoxidized‐soybean oil‐based thermosets

A series of epoxidized‐soybean oil (ESO) with different epoxyl content were synthesized by in situ epoxidation of soybean oil (SBO). The acrylated epoxidized‐soybean oil (AESO) was obtained by the reaction of ring opening of ESO using acrylic acid as ring opener. The acrylated expoxidized‐soybean oil‐based thermosets have been synthesized by bulk radical polymerization of these AESOs and styrene. The thermal properties of the resins were characterized by differential scanning calorimetry (DSC) and thermo‐gravimetric analysis (TG). The results showed that these resins possess high thermal stability. There were two glass transition temperature of each resin due to the triglycerides structure of the resins. The tensile strength and impact strength of the resins were also recorded, and the tensile strength and impact strength increased as the iodine value of ESO decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Poly(vinyl alcohol) nanocomposites with different clays: Pristine clays and organoclays

Poly(vinyl alcohol) (PVA)/clay nanocomposites were synthesized using the solution intercalation method. Na ion‐exchanged clays [Na⁺–saponite (SPT) and Na⁺–montmorillonite (MMT)] and alkyl ammonium ion‐exchanged clays (C₁₂–MMT and C₁₂OOH–MMT) were used for the PVA nanocomposites. From the morphological studies, the Na ion‐exchanged clay is more easily dispersed in a PVA matrix than is the alkyl ammonium ion‐exchanged clay. Attempts were also made to improve both the thermal stabilities and the tensile properties of PVA/clay nanocomposite films, and it was found that the addition of only a small amount of clay was sufficient for that purpose. Both the ultimate tensile strength and the initial modulus for the nanocomposites increased gradually with clay loading up to 8 wt %. In C₁₂OOH–MMT, the maximum enhancement of the ultimate tensile strength and the initial modulus for the nanocomposites was observed for blends containing 6 wt % organoclay. Na ion‐exchanged clays have higher tensile strengths than those of organic alkyl‐exchanged clays in PVA nanocomposites films. On the other hand, organic alkyl‐exchanged clays have initial moduli that are better than those of Na ion‐exchanged clays. Overall, the content of clay particles in the polymer matrix affect both the thermal stability and the tensile properties of the polymer/clay nanocomposites. However, a change in thermal stability with clay was not significant. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3208–3214, 2003     

Synthesis of poly(butyl acrylate‐co‐methyl methacrylate)/montmorillonite waterborne nanocomposite via semibatch emulsion polymerization

Poly(butyl acrylate‐co‐methyl methacrylate)‐montmorillonite (MMT) waterborne nanocomposites were successfully synthesized by semibatch emulsion polymerization. The syntheses of the nanocomposites were performed in presence of sodium montmorillonite (Na‐MMT) and organically modified montmorillonite (O‐MMT). O‐MMT was used directly after the modification of Na‐MMT with dimethyl dioctadecyl ammonium chloride. Both Na‐MMT and O‐MMT were sonified to obtain nanocomposites with 47 wt % solids and 3 wt % Na‐MMT or O‐MMT content. Average particle sizes of Na‐MMT nanocomposites were measured as 110–150 nm while O‐MMT nanocomposites were measured as 200–350 nm. Both Na‐MMT and O‐MMT increased thermal, mechanical, and barrier properties (water vapor and oxygen permeability) of the pristine copolymer explicitly. X‐ray diffraction and transmission electron microscope studies show that exfoliated morphology was obtained. The gloss values of O‐MMT nanocomposites were found to be higher than that of the pristine copolymer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42373.     

Nanocomposites based on poly(butylene adipate‐co‐terephthalate) and montmorillonite

Nanocomposites based on biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and layered silicates were prepared by the melt intercalation method. Nonmodified montmorillonite (MMT) and organo‐modified MMTs (DA‐M, ODA‐M, and LEA‐M) by the protonated ammonium cations of dodecylamine, octadecylamine, and N‐lauryldiethanolamine, respectively, were used as the layered silicates. The comparison of interlayer spacing between clay and PBAT composites with inorganic content 3 wt % measured by X‐ray diffraction (XRD) revealed the formation of intercalated nanocomposites in DA‐M and LEA‐M. In case of PBAT/ODA‐M (3 wt %), no clear peak related to interlayer spacing was observed. From morphological studies using transmission electron microscopy, the ODA‐M was found to be finely and homogeneously dispersed in the matrix polymer, indicating the formation of exfoliated nanocomposite. When ODA‐M content was increased, the XRD peak related to intercalated clay increased. Although the exfoliated ODA‐M (3 wt %) nanocomposite showed a lower tensile modulus than the intercalated DA‐M and LEA‐M (3 wt %) composites, the PBAT/ODA‐M composite with inorganic content 5 wt % showed the highest tensile modulus, strength, and elongation at break among the PBAT composites with inorganic content 5 wt %. Their tensile properties are discussed in relation to the degree of crystallinity of the injection molded samples. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 386–392, 2005     

Effect of both silane‐grafted and ion‐exchanged organophilic clay in structural,thermal, and mechanical properties of unsaturated polyester nanocomposites

Unsaturated polyester (UPE) resin including styrene monomer was mixed with organophilic montmorillonite (MMT) clay and its crosslinking polymerization reaction was done in the presence of free‐radical initiator. MMT clay was modified with cetyl trimethly ammonium bromide and trimethoxy vinyl silane. The nanocomposites were characterized by X‐ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), thermogravimetric and dynamic mechanical analyses (TGA and DMA). The exfoliated nanocomposite structure was obtained when the MMT clay was modified in the presence of both modifiers, whereas individual modifications all resulted in intercalated structures. The exfoliated UPE nanocomposite exhibited better thermal and dynamic mechanical properties when compared with pure UPE and other composites, even with 3 wt% clay loading. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

ESOA modified unsaturated polyester hybrid networks: A new perspective

Hybrid polymer networks based on unsaturated polyester (UPE) and epoxidized soybean oil acrylate (ESOA) were synthesized by reactive blending through free radical addition polymerization reaction. ESOA was prepared by acrylation of epoxidized soybean oil (ESO). The physical, mechanical, thermal and electrical properties of the cured blends were compared with the neat resin. ESOA resin bearing reactive functional groups showed good miscibility and compatibility with the UPE resin. The co‐cured resin showed substantial upgrading in the toughness, impact resistance, thermal properties, and downgrading brittleness up to the addition of 20 wt % of ESOA content. The muddled phase structure was corroborated by Fourier transform infrared spectroscopy, scanning electron microscope, and transmission electron microscopy and proved the formation of excellent hybrid polymer network. An improvement in overall properties has been achieved without seriously affecting any other properties. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44345.     

Preparation of polystyrene–clay nanocomposites via dispersion polymerization using oligomeric styrene‐montmorillonite as stabilizer

This study describes the preparation of polystyrene–clay nanocomposite (PS‐nanocomposite) colloidal particles via free‐radical polymerization in dispersion. Montmorillonite clay (MMT) was pre‐modified using different concentrations of cationic styrene oligomeric (‘PS‐cationic’), and the subsequent modified PS‐MMT was used as stabilizer in the dispersion polymerization of styrene. The main objective of this study was to use the clay platelets as fillers to improve the thermal and mechanical properties of the final PS‐nanocomposites and as steric stabilizers in dispersion polymerization after modification with PS‐cationic. The correlation between the degree of clay modification and the morphology of the colloidal PS particles was investigated. The clay platelets were found to be encapsulated inside PS latex only when the clay surface was rendered highly hydrophobic, and stable polymer latex was obtained. The morphology of PS‐nanocomposite material (after film formation) was found to range from partially exfoliated to intercalated structure depending on the percentage of PS‐MMT loading. The impact of the modified clay loading on the monomer conversion, the polymer molecular weight, the thermal stability and the thermomechanical properties of the final PS‐nanocomposites was determined. Copyright © 2012 Society of Chemical Industry