Effect of water‐assisted extrusion and solid‐state polymerization on the microstructure of PET/Clay nanocomposites

An melt‐mixing process has been used to prepare Poly(ethylene terephthalate) (PET)/clay nanocomposites with high degree of clay delamination. In this method, steam was fed into a twin‐screw extruder (TSE) to reduce the PET molecular weight and to facilitate their diffusion into the gallery spacing of organoclays. Subsequently, the molecular weight (M_W) reduction of the PET matrix due to hydrolysis by water was compensated by solid‐state polymerization (SSP). The effect of the thermodynamic compatibility of PET and organoclays on the exfoliated microstructure of the nanocomposites was also examined by using three different nanoclays. The dispersion of Cloisite 30B (C30B) in PET was found to be better than that of Nanomer I.28E (I28E) and Cloisite Na⁺. The effect of feeding rate and consequently residence time on the properties of PET nanocomposites was also investigated. The results reveal more delamination of organoclay platelets in PET‐C30B nanocomposites processed at low feeding rate compared to those processed at high feeding rate. Enhanced mechanical and barrier properties were observed in PET nanocomposites after SSP compared to the nanocomposites prepared by conventional melt‐mixing. POLYM. ENG. SCI., 54:1723–1736, 2014. © 2013 Society of Plastics Engineers     

Microstructure and properties of poly(ethylene terephthalate)/organoclay nanocomposites prepared by water‐assisted extrusion: Effect of organoclay concentration

Poly(ethylene terephthalate) (PET)/Cloisite 30B (C30B) nanocomposites containing different concentrations of the organoclay were prepared using two different twin‐screw extrusion processes: conventional melt mixing and water‐assisted melt mixing. The reduction of the molecular weight of the PET matrix, caused by hydrolysis during the water‐assisted extrusion, was compensated by subsequent solid‐state polymerization (SSP). X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy analyses showed intercalated/exfoliated morphology in all PET/C30B nanocomposites, with a higher degree of intercalation and delamination for the water‐assisted process. Rheological, thermal, mechanical, and gas barrier properties of the PET nanocomposites were also studied. Enhanced mechanical and barrier properties were obtained in PET‐C30B nanocomposites compared to the neat PET. The nanocomposites exhibited higher tensile modulus and lower oxygen permeability after SSP. The elongation at break was significantly higher for SSP nanocomposites than for nanocomposites processed by conventional melt mixing. POLYM. ENG. SCI., 54:1879–1892, 2014. © 2013 Society of Plastics Engineers     

Solid‐state polymerization of poly(ethylene terephthalate): Effect of organoclay concentration

Poly(ethylene terephthalate) (PET)/Cloisite 30B (C30B) nanocomposites of different organoclay concentrations were prepared using a water‐assisted extrusion process. The reduction of the molecular weight (M_w) of the PET matrix, caused by hydrolysis during water‐assisted extrusion, was compensated by subsequent solid‐state polymerization (SSP). Viscometry, titration, rheological, and dynamic scanning calorimetry measurements were used to analyze the samples from SSP. The weight‐average molecular weight (M_w) of PET increased significantly through SSP. PET nanocomposites exhibited solid‐like rheological behavior, and the complex viscosity at high frequencies was scaled with the M_w of PET. The Maron–Pierce model was used to evaluate the M_w of PET in the nanocomposites before and after SSP. It was found that the extent and the rate of the SSP reaction in nanocomposites were lower than those for the neat PETs, due to the barrier effect of clay platelets. Consequently, the SSP rate of PET increased with decreasing particle size for the neat PET and PET nanocomposites. The effect of the M_w of PET on the crystallization temperature, crystallinity, and the half‐time, t_½, of nonisothermal crystallization was also investigated. With increasing M_w of PET, t_½ increased, whereas T_c and X_c decreased. POLYM. ENG. SCI., 54:2925–2937, 2014. © 2014 Society of Plastics Engineers     

Properties of Waterborne Polyurethane/Clay Nanocomposite Adhesives

A series of waterborne polyurethane (WBPU)/clay nanocomposite dispersions using two different organically modified clays, namely Cloisite 15A and Cloisite 30B, were prepared. It was found that the properties of WBPU/clay nanocomposites were highly dependent on both the clay content and the clay surface characteristic (hydrophilic/hydrophobic). A WBPU/clay nanocomposite dispersion with a higher clay content showed a less negative zeta potential. A lower zeta potential for dispersion with Cloisite 30B compared to Cloisite 15A was observed indicating a higher stability of the dispersion. The tensile strength, Young's modulus and adhesive strength of WBPU/clay nanocomposite containing Cloisite 30B were also higher than those of nanocomposite containing Cloisite 15A. The optimum clay contents, with respect to these properties, for nanocomposites with Cloisite 15A and Cloisite 30B were found to be 2 wt% and 3 wt%, respectively.     

Clay‐containing block copolymer nanocomposites with aligned morphology prepared by extrusion

Clay‐containing nanocomposites of polystyrene‐b‐poly(ethylene‐co‐butylene)‐b‐polystyrene (SEBS) copolymers having cylindrical domains were obtained by melt extrusion using a tape die. One type of sample (SEBS‐MA) had maleic anhydride attached to the middle block. Two types of organoclays were added, namely Cloisite 20A and Cloisite 30B. Small angle X‐ray scattering and transmission electron microscopy (TEM) analyses showed that the addition of 20A clay to SEBS and SEBS‐MA resulted in nanocomposites with intercalated and partially exfoliated structures, respectively. The addition of 30B clay to SEBS and SEBS‐MA promoted the formation of composites containing relatively large micron‐sized and partially exfoliated clay particles, respectively. Our TEM analysis revealed that clay particles embedded in SEBS are preferably in contact with the polystyrene cylindrical domains, while in SEBS‐MA they are in contact with the maleated matrix. The extrusion processing promoted alignment of the axes of the polystyrene cylinders along the extrusion direction in all samples, and the basal planes of the clay particles were mostly parallel to the main external surfaces of the extruded tapes. © 2013 Society of Chemical Industry     

Preparation and characterization of PET/clay nanocomposites by melt compounding

Poly(ethylene terephthalate) (PET) nanocomposites were prepared via melt compounding using a twin‐screw extruder at 265°C. Three different types of organomodified clay were melt compounded with PET: a commercial ammonium‐modified silicate clay (Cloisite 30B) and specially prepared thermally stable phosphonium‐ and imidazolium‐modified montmorillonites. X‐ray diffraction, scanning electron microscopy, transmission electron microscopy (TEM), and thermogravimetric analysis were used to characterize and evaluate the quality of the nanocomposites. To obtain quantitative evaluation of the dispersion level in nanocomposites, statistical analysis of TEM micrographs was performed using a dispersion parameter, D_0.1, based on free‐path spacing measurements. The results showed that the ammonium surfactant yielded the best intercalation results in nanocomposites. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Effect of hydrogen bonding on the rheology of polycarbonate/organoclay nanocomposites

The linear dynamic viscoelastic properties and non-linear transient rheology of polycarbonate (PC)/clay nanocomposites were investigated at temperatures ranging from 240 to 280 °C. For the study, nanocomposites of PC and natural montmorillonite (Cloisite Na⁺) or chemically modified clay (Cloisite 30B) were prepared by melt blending in a twin-screw extruder. Cloisite 30B is a natural montmorillonite modified with methyl, tallow, bis-2-hydroxyethyl, quaternary ammonium chloride (MT2EtOH). In both PC/Cloisite Na⁺ and PC/Cloisite 30B nanocomposites the concentration of clay was varied from 2.3 to 4.3 wt%. In situ Fourier transform infrared (FTIR) spectroscopy results show that at temperatures ranging from 30 to 280 °C the carbonyl groups in PC and the hydroxyl groups in MT2EtOH of Cloisite 30B in PC/Cloisite 30B nanocomposites formed hydrogen bonds, while no evidence of hydrogen bonding was observed in the PC/Cloisite Na⁺ nanocomposites. There are no discernible sharp reflections in the X-ray diffraction (XRD) patterns of PC/Cloisite 30B nanocomposites, after Cloisite 30B having the d₀₀₁ spacing of 1.85 nm was mixed with PC, whereas the d₀₀₁ spacing changes little (1.17 nm) before and after the mixing of Cloisite Na⁺ to PC. Transmission electron microcopy (TEM) images show that organoclay platelets are well dispersed in PC/Cloisite 30B nanocomposites, while the untreated clay platelets are poorly dispersed in PC/Cloisite Na⁺ nanocomposites. The observed differences in XRD patterns and TEM images between the two nanocomposite systems are explained by in situ FTIR spectroscopy. The results of rheological measurements (linear dynamic viscoelasticity, non-linear transient shear flow, and steady-state shear flow) support the conclusions drawn from the results of XRD, TEM, and FTIR spectroscopy.     

Morphology and properties of polymer/organoclay nanocomposites based on poly(ethylene terephthalate) and sulfopolyester blends

Poly(ethylene terephthalate) (PET) nanocomposite films containing two different organoclays, Cloisite 30B^® (C30B) and Nanomer I.28E^® (N28E), were prepared by melt blending. In order to increase the gallery spacing of the clay particles, a sulfopolyester (PET ionomer or PETi) was added to the nanocomposites via a master‐batch approach. The morphological, thermal and gas barrier characteristics of the nanocomposite films were studied using several characterization techniques such as scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, differential scanning calorimetry, dynamic mechanical analysis, rheometry and oxygen permeability. PET and PETi were found to form immiscible polymer blends and the nanoparticles were preferentially located in the PETi dispersed phase. A better dispersion of clay was obtained for nanocomposites containing N28E with PETi. On the contrary, for nanocomposites containing C30B and PETi, the number of tactoids increased and the clay distribution and dispersion became worse than for C30B alone. Overall, the best properties were obtained for the PET/C30B nanocomposite without PETi. Higher crystallinity was found for all nanocomposite films in comparison to that of neat PET. © 2012 Society of Chemical Industry     

Nitrile rubber/organomontmorillonite nanocomposites produced by solution and melt compounding: Effect of the polarity of the quaternary ammonium intercalants

A comparative study of the development of nitrile rubber (NBR) based nanocomposites was performed; two organomontmorillonites (Cloisite 15A and Cloisite 30B) and two procedures for clay dispersion (melt blending and solution intercalation) were used. The nanocomposites were cured with a system based on dicumyl peroxide in the presence of m‐phenylenebismaleimide as a coagent for curing. The dispersion of the organoclay inside the NBR matrix was investigated with transmission electron microscopy and X‐ray diffraction. All the cured systems displayed a combination of intercalated, partially exfoliated clay platelets and confined, deintercalated clay; the degree of dispersion depended on the amount of clay, the type of intercalant, and the intercalation procedure. The highest amount of intercalated/exfoliated clay was obtained with a previous dispersion of the clay (Cloisite 30B) in an NBR solution. All the nanocomposites presented outstanding tensile strength and creep response, and this indicated a reinforcing effect of the layered silicates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of Clay Types on the Mechanical,Dynamic Mechanical and Morphological Properties of Polypropylene Nanocomposites

In the present investigation Polypropylene–Maleic anhydride grafted polypropylene–organically modified MMT (PP-MAPP-OMMT) nanocomposites were prepared by melt mixing in a twin screw extruder followed by injection molding. The effect of clay chemistry and compatibilizer on the properties of the nanocomposites has been studied. Sodium montmorillonite has been organically modified using quaternary and alkyl amine intercalants. A comparative account with commercial quaternary ammonium modified clays i.e Cloisite 20A, Cloisite 15A and Cloisite 30B has been presented. Storage modulus of PP matrix also increased in the nanocomposites, indicating an increase in the stiffness of the matrix polymer with the addition of organically modified nanoclays. The morphology of the nanocomposites has been examined using wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). Morphological findings revealed efficient dispersion of organically modified nanoclays within the PP matrix. MAPP compatibilized PP/Cloisite 15A nanocomposites displayed finely dispersed exfoliated nanomorphology as compared with other systems.     

Preparation and characterization of high performance exfoliated montmorillonite/silicone rubber nanocomposites with enhanced mechanical properties

Highly exfoliated and intercalated silicone rubber (SR) nanocomposites based on natural montmorillonite (Cloisite Na⁺) and organically modified montmorillonite (Cloisite 30B and Cloisite 20A) were successfully prepared by melt‐mixing technique. Dispersion of the nanoclays in the rubber nanocomposites was subsequently investigated. As indicated by the X‐ray diffraction (XRD) analysis, intercalation, and exfoliation of the clay particles in the nanocomposites was achieved at less than 8 parts per hundred (phr) rubber by weight, irrespective of the initial interlayer spacing of the nanoclay particles. Both Cloisite Na⁺ and Cloisite 30B were spontaneously transformed into exfoliated microstructures during the vulcanisation stage. Overall, the use of the nanoclays in silicone rubber improved the Young's modulus, tensile strength, and elongation at break by more than 50% as compared with the control rubber. In addition, this work provided a fresh insight into the way intercalated and exfoliated morphologies affect mechanical properties of silicone rubber nanocomposites. It was shown that the exfoliated Cloisite Na⁺ yielded outstanding mechanical properties with low hysteresis at the same loading of the exfoliated Cloisite 30B and intercalated Cloisite 20A organoclays. As expected, the formation of crosslinks affected the mechanical properties of the rubber vulcanizate significantly. POLYM. ENG. SCI., 53:2603–2614, 2013. © 2013 Society of Plastics Engineers     

Melt-compounded salt-containing poly(ethylene oxide)/clay nanocomposites for polymer electrolyte membranes

The present study demonstrates the use of a simple and versatile melt-compounding route to prepare NaClO₄-containing poly(ethylene oxide) PEO/clay nanocomposites combining excellent mechanical properties with a competitive level of the ionic conductivity. The nanostructure and the resulting thermal, mechanical and conductive properties of the salt-containing PEO/clay nanocomposites were found to be highly sensitive to the clay type, i.e. aspect ratio of the clay, to the presence of an organic modifier in the intergallery spacing, and to the salt concentration. The highest increase of the shear storage modulus is obtained in the presence of single silicate layers, thus an exfoliated nanostructure, having a high aspect ratio. These structures are only obtained with an (polar) organically modified clay (Cloisite 30B), regardless of the presence of salt. The use of non-organically modified clays (Cloisite Na⁺ and Laponite) resulted in intercalated nanocomposites, with only a minor improvement in stiffness. A strong interaction between the Na⁺ from NaClO₄ and the Cloisite 30B silicate layers might be responsible for an increased PEO crystallinity and resultant additional increase in stiffness. A mechanism is proposed whereby the Na⁺ ions are drawn away from the PEO phase, to be complexed by the silicate layers, or even ion-exchanged with modifier cations. The addition of clay did not greatly affect the ion conductivity below the melt temperature of PEO. At higher temperatures, the nanocomposites displayed only slightly lower conductivities compared to the PEO/NaClO₄ complex, due to the presence of the clay platelets.     

Preparation and mechanical properties of PP/PP-g-MA/Org-MMT nanocomposites with different MA content

Summary Polypropylene-clay nanocomposites were prepared by melt intercalation in a twin screw extruder using two mixing methods: two-step mixing and one-step mixing. The effect of using two different kinds of PP-g-MA (polypropylene-grafted maleic anhydride), with graft efficiencies of 0.1 and 1.0 wt% of MA and with different molecular weight, on clay dispersion and mechanical properties of nanocomposites was investigated. Three different clays, natural montmorillonite (Cloisite Na+) and chemically modified clays Cloisite 20A and Cloisite 30B were used. The relative influence of each factor was observed from structural analysis by WAXD, TEM, and mechanical properties. X-ray diffractometry (XRD) was used to investigate the intercalation effect in the nanocomposites. The results indicted that the intercalation effect and mechanical properties, specially modulus, tensile strength and impact strength, were enhanced by increasing the content of MA, using maleated PP with higher graft efficiency, and using the two step mixing conditions. Better dispersion and exfoliation were obtained when using clay 20A than 30B and natural Na+ montmorillonite. The results showed that clay dispersion and interfacial adhesion are greatly affected by the kind of maleated PP. The increase in content of polar groups gives as a result better interfacial adhesion and subsequent mechanical performance.     

Synthesis and characterization of epoxy based nanocomposites

Epoxy‐clay nanocomposites were synthesized to examine the effects of the content and type of different clays on the structure and mechanical properties of the nanocomposites. Diglycidyl ether of bisphenol‐A (epoxy) was reinforced by 0.5–11 wt % natural (Cloisite Na⁺) and organically modified (Cloisite 30B) types of montmorillonite. SEM results showed that as the clay content increased, larger agglomerates of clay were present. Nanocomposites with Cloisite 30B exhibited better dispersion and a lower degree of agglomeration than nanocomposites with Cloisite Na⁺. X‐ray results indicated that in nanocomposites with 3 wt % Cloisite 30B, d‐spacing expanded from 18.4 Å (the initial value of the pure clay) to 38.2 Å. The glass transition temperature increased from 73°C, in the unfilled epoxy resin, to 83.5°C in the nanocomposite with 9 wt % Cloisite 30B. The tensile strength exhibited a maximum at 1 wt % modified clay loading. Addition of 0.5 wt % organically modified clay improved the impact strength of the epoxy resin by 137%; in contrast, addition of 0.5 wt % unmodified clay improved the impact strength by 72%. Tensile modulus increased with increasing clay loading in both types of nanocomposites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1081–1086, 2005     

Impact modified polyamide‐6/organoclay nanocomposites: Processing and characterization

The effects of melt state compounding of ethylene‐butyl acrylate‐maleic anhydride (E‐BA‐MAH) terpolymer and/or three types of organoclays (Cloisite® 15A, 25A, and 30B) on thermal and mechanical properties and morphology of polyamide‐6 are investigated. E‐BA‐MAH formed spherical domains in the materials to which it is added, and increased the impact strength, whereas the organoclays decreased the impact strength. In general, the organoclays increased the tensile strength (except for Cloisite 15A), Young's modulus and elongation at break, but the addition of E‐BA‐MAH had the opposite effect. XRD patterns showed that the interlayer spacing for the organoclays Cloisite 25A and Cloisite 30B increased in both polyamide‐6/organoclay binary nanocomposites and in polyamide‐6/organoclay/impact modifier ternary systems. TEM analysis showed that exfoliated‐intercalated nanocomposites were formed. The crystallinities of polyamide‐6/organoclay nanocomposites were in general lower than that of polyamide‐6 (except for Cloisite 15A). In ternary nanocomposites, crystallinities generally were lower than those of polyamide‐6/organoclay nanocomposites. Cloisite 15A containing ternary nanocomposites had higher tensile and impact strengths and Young's modulus than the ternary nanocomposites prepared with Cloisite 25A and Cloisite 30B, owing to its surface hydrophobicity and compatibility with the impact modifier. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

Vulcanization behavior and mechanical properties of organoclay fluoroelastomer nanocomposites

The vulcanization behavior and mechanical properties of clay/fluoroelastomer nanocomposites produced by melt‐mixing of Dyneon FPO 3741 (a terpolymer of vinylidene fluoride, hexafluoropropylene, and tetrafluoroethylene) with 10 phr of unmodified montmorillonite (CloisiteNA) or di(hydrogenated tallow‐alkyl) dimethyl ammonium‐modified montmorillonites (Cloisite15A and Cloisite20A) were studied. The properties of clay/FKM nanocomposites were compared with composites prepared using 10 and 30 phr of carbon black. The effects of clay surfactant and surfactant concentration on the vulcanization behavior, mechanical, and dynamical properties of peroxide cured composites were studied. XRD results of cured composites showed a decrease in d‐spacing and indicated deintercalation of the clays after the vulcanization process. It was also found that organoclays retard the FKM peroxide vulcanization process. Significantly, higher maximum torque on vulcanization was obtained with organoclays versus unmodified clay and carbon black. Although the morphologies of organoclay/FKM nanocomposites studied by XRD and TEM suggest similar intercalated/exfoliated structures, the organoclay with the lowest concentration of surfactant (95 meq/100 g clay) resulted in the highest increase in torque, modulus, hardness, and tear strength in the clay/FKM nanocomposites. It was also found that organoclays can increase both the hydrodynamic reinforcement and hysteresis loss of FKM nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of clay modifier and matrix molar mass on the structure and properties of poly(ethylene oxide)/Cloisite nanocomposites via melt-compounding

The present study is concerned with the preparation and characterisation of PEO/clay nanocomposites via melt-extrusion. Two different matrix molar masses of PEO were investigated as well as various types of the Cloisite clay range. PEO/Cloisite Na⁺ nanocomposites give rise to intercalated structures displaying only a moderate improvement of the mechanical properties at higher clay concentrations, regardless of the matrix molar mass. The chemical nature of the organic modifier was proven to be detrimental for the final nanocomposite structure and resulting mechanical properties. PEO nanocomposites based on the Cloisite 30B clay, incorporating a polar modifier, give rise to exfoliated structures. They display a strongly increased storage modulus, regardless of the matrix molar mass. The structural organisation of the nanocomposites based on Cloisite 20A, containing an apolar modifier, is very dependent on the matrix molar mass. An exfoliated structure can only be achieved upon melt mixing with a high molar mass PEO. In general, the mechanical properties of the nanocomposites based on the high molar mass PEO matrix are slightly superior. The thermal properties are also distinctly influenced by the addition of clay, although the actual structural organisation of the nanocomposite is proven to be less important. The melt temperature, as well as the crystallinity, decreases upon the addition of clay, especially for the low molar mass PEO matrix. The decomposition temperature shows a slight increase upon the addition of clay, especially for the Cloisite 30B nanocomposites.     

Comparison of melt extrusion and thermokinetic mixing methods in poly(ethylene terephthalate)/montmorillonite nanocomposites

The scope of this study consists in studying the effects of processing type on thermal stability of poly(ethylene terephthalate) (PET) and its nanocomposites prepared with organically modified clays. To achieve this goal, an intercalating agent was synthesized and montmorillonite type of clay modified with this intercalating agent was mixed with the PET by using melt extrusion and high‐shear thermokinetic mixing method. According to the results, manganese in the raw clay—though chemically bound—was found to be responsible for the decreased intrinsic viscosity (IV) values, i.e. decreased molecular weight in PET/organoclay nanocomposites. Besides, it was revealed that working on the thermokinetic mixer provided substantial contributions such as shorter processing times in comparison to the melt extrusion method, elimination of drying step before melt processing, which has been accepted as an inevitable process for PET so far, less thermal degradation because of short processing times, and more homogeneous and better dispersion of the clay particles in PET matrix phase. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Impact of organoclays on the phase morphology and the compatibilization efficiency of immiscible poly(ethylene terephthalate)/poly(ε-caprolactone) blends

Adding nanofillers Cloisite 30B (C30B) and Cloisite 15A (C15A) to poly(ethylene terephthalate) (PET)/poly(ε-caprolactone) (PCL) (70/30, wt/wt) blends via melt blending can improve their phase morphology and change their interface properties. The effects of the different selective localization of clay on the structure and the morphologies are studied and evaluated by theoretical and experimental methods. It is found that C30B is selectively localized in PET and at the PET-PCL interface, whereas C15A is mainly localized at the interface. Moreover, the changes in the rheological behavior of the blends are attributed to the formation of clay network-like structures. X-ray diffraction, scanning electron microscope, and transmission electron micrograph observations also evidenced an exfoliated and/or intercalated structure of C30B, and intercalated structure of C15A in the blend, together with significant morphology changes of the initially immiscible blend. The relative permeability to PET/PCL of the nanocomposites decreased with the increasing of nanoclays content. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48812.     

Mechanical properties of layered silicate/starch polycaprolactone blend nanocomposites

The mechanical behavior of layered silicate/starch polycaprolactone blend nanocomposites was evaluated. Three different clays (Cloisite Na⁺, Cloisite 30B and Cloisite 10A) were used as reinforcement. Nanocomposites were prepared by melt intercalation followed by compression molding. These nanocomposites were characterized using X‐ray diffraction, scanning electron microscopy, dynamic mechanical analysis and tensile testing. X‐ray diffraction results showed that most of the clays were intercalated within the polymeric chains. In all cases, mechanical properties were improved with clay incorporation and the improvement was better as the clay content was increased. The best properties were achieved with Cloisite 10A due to their greatest compatibility with the matrix. A mechanical model, which takes into account the effective parameters of the clay, was used in order to estimate the dispersion of clay within the polymer. The highest dispersion was obtained for Cloisite 10A, which is in accordance with the experimental mechanical properties. Although dynamical‐mechanical properties improved with clay incorporation, the glass transition temperature was not affected. Copyright © 2006 Society of Chemical Industry