Preparation of a chitosan‐based flame‐retardant synergist and its application in flame‐retardant polypropylene

A novel flame‐retardant synergist, chitosan/urea compound based phosphonic acid melamine salt (HUMCS), was synthesized and characterized by Fourier transform infrared spectroscopy and ³¹P‐NMR. Subsequently, HUMCS was added to a fire‐retardant polypropylene (PP) compound containing an intumescent flame‐retardant (IFR) system to improve its flame‐retardant properties. The PP/IFR/HUMCS composites were characterized by limiting oxygen index (LOI) tests, vertical burning tests (UL‐94 tests), microscale combustion calorimetry tests, and thermogravimetric analysis to study the combustion behavior and thermal stability. The addition of 3 wt % HUMCS increased the LOI from 31.4 to 33.0. The addition of HUMCS at a low additive amount reduced the peak heat‐release rate, total heat release, and heat‐release capacity obviously. Furthermore, scanning electron micrographs of char residues revealed that HUMCS could prevent the IFR–PP composites from forming a dense and compact multicell char, which could effectively protect the substrate material from combusting. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40845.     

Flame retardant performance of a carbon source containing DOPO derivative in PET and epoxy

The combination of gas‐phase and condensed‐phase action will contribute to high quality flame retardant. A novel 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO)‐based flame retardant (DOPO‐DOPC), which contains carbon source was synthesized in favor of conducting the effect of gas‐phase as well as promoting the char formation in condensed‐phase. The chemical structure of DOPO‐DOPC was characterized by nuclear magnetic resonance (NMR) and Fourier transform infrared spectroscopy (FTIR). DOPO–DOPC was used as an additive in poly(ethylene terephthalate) (PET) and epoxy resin (EP). The flame retardancy of PET/DOPO‐DOPC and EP/DOPO‐DOPC composites were studied by limiting oxygen index (LOI) and UL‐94 test. The results showed that the incorporation of DOPO–DOPC into PET or EP could obviously improve their flame retardancy. The LOI values of modified PET or EP, which contained 10 wt % DOPO‐DOPC reached 42.8 and 31.7%, respectively. The thermogravimetric analysis (TGA) results revealed that DOPO–DOPC enhanced the formation of char residues. The Laser Raman spectroscopy (LRS) was used to investigate the carbon structure of thermal oxidation residues. Because of the combination of the gas phase flame retardant effect of DOPO moiety and the promoting formation of char residues in condensed phase, the PET and EP composites exhibited significant improvement toward flame retardancy. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44639.     

An easy‐to‐obtain silicone‐containing flame retardant and its effects on the combustion of polycarbonate

A novel silicone‐containing flame retardant (HSOBA) synthesized from hydrogen‐containing silicone oil and Bisphenol A via a simple approach has been incorporated into polycarbonate (PC) matrix to study its effects on the flame retardancy. The flame retardancy of PC/HSOBA composites is investigated by limiting oxygen index (LOI), vertical burning tests (UL‐94), and cone calorimeter measurement. The LOI value of the composites is 31.7 and the UL‐94 rating reaches V‐0, when the content of HSOBA is 3 wt %. Cone calorimeter data confirm that the HSOBA acts as an effective additive functioning both as flame retardants and as smoke suppressant. Evolution of the thermal behaviors of the composites tested by TGA, the morphological structures, and the constituent of char residue after LOI tests characterized by scanning electronic microscopy‐energy‐dispersive X‐ray analysis were used to explain the possible flame‐retardant mode. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of a novel phosphorus‐containing compound on the flame retardancy and thermal degradation of intumescent flame retardant polypropylene

A novel flame retardant, tetra(5,5‐dimethyl‐1,3‐ dioxaphosphorinanyl‐2‐oxy) neopentane (DOPNP), was synthesized successfully, and its structure was characterized by FT‐IR, ¹H NMR, and ³¹P NMR. The thermogravimetric analysis (TGA) results demonstrate that DOPNP showed a good char‐forming ability. Its initial decomposition temperature was 236.4°C based on 1% mass loss, and its char residue was 41.2 wt % at 600°C, and 22.9 wt % at 800°C, respectively. The flame retardancy and thermal degradation behavior of novel intumescent flame‐retardant polypropylene (IFR‐PP) composites containing DOPNP were investigated using limiting oxygen index (LOI), UL‐94 test, TGA, cone calorimeter (CONE) test, and scanning electron microscopy (SEM). The results demonstrate that DOPNP effectively raised LOI value of IFR‐PP. When the loading of IFR was 30 wt %, LOI of IFR‐PP reached 31.3%, and it passed UL‐94 V‐0. TGA results show that DOPNP made the thermal decomposition of IFR‐PP take place in advance; reduced the thermal decomposition rate and raised the residual char amount. CONE results show that DOPNP could effectively decrease the heat release rate peak of IFR‐PP. A continuous and compact char layer observed from the SEM further proved the flame retardance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Synthesis of a phenylene phenyl phosphine oligomer and its flame retardancy for polycarbonate

A novel flame retardant, phenylene phenyl phosphine oligomer (PPPO) was synthesized and its chemical structure was characterized using Fourier transform infrared spectroscopy, ¹H, ¹³C, ³¹P nuclear magnetic resonance spectroscopy and mass spectrometer. PPPO was used to impart flame retardancy to polycarbonate (PC). Combustion behaviors and thermal degradation properties of PC/PPPO system were assayed by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter test, and thermogravimetric analysis. PC/6 wt % PPPO passed UL‐94 V‐0 rating with 3.0 mm samples and the LOI value was 34.1%, and PC/8 wt % PPPO also passed UL‐94 V‐0 rating with 1.6 mm samples and the LOI value was 36.3%. Scanning electron microscopy reveals that the char properties had crucial effects on the flame retardancy of PC. Mechanical properties and water resistance of PC/PPPO system were also measured. After water resistance test, PC/6 wt % PPPO with 3.0 mm samples and PC/8 wt % PPPO with 1.6 mm samples kept V‐0 rating and mass loss was only 0.2%. The results revealed that PPPO was an efficient flame retardant for PC. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of the pentaerythritol phosphate melamine salt content on the combustion and thermal decomposition process of intumescent flame‐retardant ethylene–vinyl acetate copolymer composites

Pentaerythritol phosphate melamine salt (PPMS) as a single‐molecule intumescent fire retardant was synthesized and characterized. The influence of the PPMS content on the combustion and thermal decomposition processes of intumescent‐flame‐retardant (IFR) ethylene–vinyl acetate copolymer (EVA) composites was studied by limiting oxygen index (LOI) measurement, UL 94 rating testing, cone calorimetry, thermogravimetric analysis, and scanning electron microscopy. The LOI and UL 94 rating results illustrate that PPMS used in EVA improved the flame retardancy of the EVA composites. The cone calorimetry test results show that the addition of PPMS significantly decreased the heat‐release rate, total heat release, and smoke‐production rate and enhanced the residual char fire performance of the EVA composites. The IFR–EVA3 composite showed the lowest heat‐release and smoke‐production rates and the highest char residue; this means that the IFR–EVA3 composite had the best flame retardancy. The thermogravimetry results show that the IFR–EVA composites had more residual char than pure EVA; the char residue yield increased with increasing PPMS content. The analysis results for the char residue structures also illustrated that the addition of PPMS into the EVA resin helped to enhance the fire properties of the char layer and improve the flame retardancy of the EVA composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42148.     

A formaldehyde‐free flame retardant wood particleboard system based on two‐component polyurethane adhesive

To address the problem of formaldehyde‐free flame retardation of wood particleboard, a novel phosphorus‐containing compound, di(2,2‐dimethyl‐1,3‐propanediol phosphate) urea (DDPPU) was synthesized. DDPPU was used as flame retardant for wood particleboard. The flammability of treated wood particleboard systems consisted of wood particles, polyurethane (PU) adhesive, and different flame retardant formulations were investigated by limiting oxygen index (LOI). The results of LOI indicate that DDPPU could improve the flame retardancy of wood particleboard. However, when H₃BO₃ was used as the second flame retardant component and combined with DDPPU, the flame retardant wood particleboard could obtain the highest LOI value (46.0) in these experiments. Thermogravimetric analysis shows that treated wood particleboard can decrease the initial decomposition temperature, and that at higher temperatures the degradation rate are lower than the untreated wood particleboard. Furthermore, wood particleboard treated with DDPPU/H₃BO₃ has a higher yield of residue char at 600°C than that treated with other flame retardant systems. The ability of char formation of these samples agrees with the order of LOI values. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Flame retardancy,mechanical, and thermal properties of waterborne polyurethane conjugated with a novel phosphorous‐nitrogen intumescent flame retardant

A novel phosphorous‐nitrogen intumescent flame retardant with reactive diamino groups, benzoguanamine spirocyclic pentaerythritol bisphosphonate (BSPB), was synthesized and used as a chain extender, and then a series of flame retardant waterborne polyurethanes (FRWPU) were prepared by covalently conjugating the BSPB into waterborne polyurethane (WPU) backbone. Their structures were characterized by Fourier transformed infrared spectrometry (FTIR), ¹H and ³¹P nuclear magnetic resonances (NMR), respectively. Simultaneously, the flame retardancy and the thermal stability of FRWPU were systematically investigated by limiting oxygen index (LOI) test, UL‐94 vertical burning test and thermogravimetric analysis (TGA). The results indicated that with the increase of BSPB content from 0 to 8 wt%, the LOI value of FRWPU increased from 18.6 to 27.3%, showing significant improvement by 8.7%. Compared with WPU, FRWPU showed decreased thermal stability but promoted char residue ratio. Conjugation of BSPB could obviously enhance the mechanical properties of FRWPU, the Young's modulus and tensile strength dramatically increased with the increase of BSPB. Investigation of char forming mechanism of BSPB through real time Fourier transform infrared spectra (RTFTIR) and scanning electronic microscopy (SEM) revealed that the polyphosphoric acid and phosphorus oxynitrides rich outer intumescent char layer could form protective shields to inhibit effectively internal polyurethane to heat and flame diffusion during contacting fire. POLYM. COMPOS., 38:452–462, 2017. © 2015 Society of Plastics Engineers     

Synthesis of a phosphorus‐ and nitrogen‐containing flame retardant and evaluation of its application in waterborne polyurethane

A phosphorus‐ and nitrogen‐containing intumescent flame retardant, pentaerythritol di‐N‐hydroxyethyl phosphamide (PDNP), was synthesized with phosphorus oxychloride, pentaerythritol, and ethanolamine as raw materials. Using the prepared PDNP as a chain extender, a series of flame‐retardant waterborne polyurethanes (WPU) were prepared, and their structures were characterized using NMR and Fourier transform infrared spectroscopy (FTIR). Additionally, the thermal properties and flame retardancy of WPU films were investigated by thermogravimetric analysis, limiting oxygen index (LOI) tests, cone calorimeter tests, and thermogravimetry‐FTIR. These results indicated that PDNP materials exhibit good char‐forming ability at high temperature and that PDNP‐modified waterborne polyurethane obtained an LOI value of 26.0% for a PDNP content of 9 wt %. Finally, the morphology and the element distributions of char residues of WPU were analyzed by scanning electron microscopy and energy dispersive spectrometry after combustion. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46093.     

Highly effective flame-retarded polyester diol with synergistic effects for waterborne polyurethane application

In this article, a novel bi-reactive flame retardant (FRD) was successfully synthesized for waterborne polyurethane (WPU). The chemical structures of FRD were characterized by Fourier-transform infrared spectra and ¹H and ³¹P nuclear magnetic resonance. Then, the FRD was incorporated into polyurethane backbone to prepare a series of flame-retarded WPU (FRWPU). The flammability characteristics of FRWPU were measured by limited oxygen index (LOI), UL-94, and cone calorimeter (CCT) tests. The FRPWU-7 had a high LOI value of 30.5% with UL94 V-0 rating. Moreover, the CCT values indicated that FRD induced the gaseous phase quenching effect of phosphorus-containing free radicals derived from the decomposed phosphaphenanthrene group on the gas-phase flame retardancy. Scanning electron micrographs and Raman spectra exhibited that FRD promoted the charring formation of phosphorus-rich char layer with graphitized surface and honeycomb-like intumescent structure in WPU matrix during burning. This study provides a new way to design a novel reactive P–P flame retardant consisted of the phosphaphenanthrene group and intumescent flame retardant for WPU application. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48444.     

Influence of polyamide 6 as a charring agent on the flame retardancy,thermal, and mechanical properties of polypropylene composites

In this work, polyamide 6 (PA6) as a charring agent has been used in combination with thermoplastic polyurethane (TPU)‐microencapsulated ammonium polyphosphate (MTAPP) forming intumescent flame retardants (IFRs) which applies in polypropylene (PP). The effects of the IFRs on the flame retardancy, morphology of char layers, water resistance, thermal properties and mechanical properties of flame‐retardant PP composites are investigated by limiting oxygen index (LOI), UL‐94 test, scanning electron microscopy (SEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and mechanical properties test. The results show that the PP/MTAPP/PA6 composites exhibit much better flame‐retardant performances than the PP/MTAPP composites. The higher LOI values and UL‐94 V‐2 of the PP/MTAPP composites with suitable amount of PA6 are obtained, which is attributed to the thick and compact char layer structure evidenced by SEM. The results from TGA and DSC demonstrate that the introduction of PA6 into PP/MTAPP composites has a great effect on the thermal stability and crystallization behaviors of the composites. Furthermore, the mechanical properties of PP/MTAPP/PA6 composites are also improved greatly due to the presence of PA6 as a charring agent. POLYM. ENG. SCI., 55:1355–1360, 2015. © 2015 Society of Plastics Engineers     

Improving thermal and flame‐retardant properties of epoxy resins by a new imine linkage phosphorous‐containing curing agent

A new reactive phosphorus‐containing curing agent with imine linkage called 4, 4′‐[1, 3‐phenyl‐bis(9, 10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐yl)dimethyneimino)]diphenol (2) was synthesized both via two‐pot and one‐pot procedure. The chemical structure of this curing agent was confirmed by FTIR, ¹H, ¹³C, and ³¹P NMR spectra. A series of thermosetting systems were prepared by using conventional epoxy resins (E51), 4, 4′‐diaminodiphenyl methane (DDM) and (2). Resins with different phosphorus contents were obtained by changing the DDM/(2) molar ratios. Their dynamic mechanical thermal, thermal and flame‐retardant properties were evaluated by dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and limiting oxygen index (LOI), respectively. All samples had a single T_g, which showed that these epoxy resins were homogeneous phase. Both the two char yields under nitrogen and air atmospheres increased with increasing content of (2) and the LOI values increased from 24.5 for standard resin to 37.5 for phosphorus‐containing resin, which indicated that incorporation of (2) could impart good thermal stability and excellent flame retardancy to the conventional epoxy thermosets. POLYM. ENG. SCI., 56:441–447, 2016. © 2016 Society of Plastics Engineers     

A novel halogen‐free intumescent flame retardant containing phosphorus and nitrogen and its application in polypropylene systems

A novel halogen‐free intumescent flame retardant, pentaerythritol spirobisphosphoryl‐dicyandiamide (SPDC), was synthesized and characterized by FTIR, ¹H NMR, and ³¹P NMR spectra. The new flame retardant was used in polypropylene (PP) to prepare flame‐retardant materials whose flammability and thermal behavior were studied by the limiting oxygen index (LOI) method, thermogravimetric analysis (TGA), and cone calorimetry (CONE). The mechanical properties were also investigated. The results indicated that when the addition of SPDC reached 30 wt%, the material showed both excellent flame retardancy and anti‐dripping abilities for PP. Moreover, the LOI value of the PP‐IFR(30%) was 32.5, and it passed the UL‐94 V‐0 rating test. The CONE results revealed that in PP, SPDC(30%) significantly decreased the peak heat release, total heat release, and smoke relative to their values for pure PP. The morphological structures observed by SEM demonstrated that SPDC could promote the formation of a homogeneous and compact intumescent char layer. The TGA data showed that SPDC could enhance the thermal stability of PP and effectively increase the char residue formation. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

In situ polymerization of flame retardant modification polyamide 6,6 with 2-carboxy ethyl (phenyl) phosphinic acid

A novel halogen-free flame retardant copolyamide 6,6 (FR-PA66) was prepared successfully by in situ polymerizing with adipic acid hexamethylene salt and 2-carboxy ethyl (phenyl) phosphinic acid (CEPPA). The elemental composition and chemical structure of FR-PA66 were characterized by energy dispersive X-ray spectroscopy, Fourier transform infrared spectrometer and ¹³C Nuclear magnetic resonance spectrometer. The flame retardancy, thermal stability, and morphology of char residues were also investigated by the limiting oxygen index (LOI), UL 94 test, thermogravimetric analysis, and scanning electron microscopy. The results showed that FR-PA66 samples had much better flame retardancy and char formation ability than pure PA66 after the flame retardant modification. The LOI values were increased from 24.0 to 28.0% by adding 6 wt % of CEPPA and all FR-PA66 samples were rated as V-0 rating in UL-94 test. Furthermore, the thermal stability analysis indicated that in situ polymerization with CEPPA effectively decreased the initial decomposition temperature and increased the amount of char residue. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48687.     

An effective flame retardant for poly(ethylene terephthalate) synthesized by phosphaphenanthrene and cyclotriphosphazene

A novel flame retardant [9,10‐Dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxideÔtriphosphazene (DOPO–TPN)] based on phosphaphenanthrene and cyclotriphosphazene was synthesized and used to improve the flame retardancy of poly(ethylene terephthalate) (PET). The structure of DOPO–TPN was characterized by nuclear magnetic resonance, Fourier transform infrared spectroscope (FTIR), and elemental analysis. PET/DOPO–TPN composites with different amount of DOPO–TPN were prepared and the flame retardancy was determined by limiting oxygen index (LOI) and vertical burning test (UL‐94). With the incorporation of 5 wt % DOPO–TPN, the composite achieved a LOI value of 34% and UL‐94 V‐0 rating. The thermal properties of the PET/DOPO–TPN composites were investigated by thermogravimetric analysis. The flame retardant mechanism was investigated by pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), FTIR, and scanning electron microscopy (SEM). The Py‐GC/MS results showed that DOPO based fragments would exist in the gas phase during the pyrolysis of PET/DOPO–TPN composites which demonstrated that DOPO–TPN could act through gas‐phase action to exert flame retardant effect. The results of FTIR and SEM demonstrated that DOPO–TPN could promote the formation of compact and intact char residues to inhibit the heat and combustible gas transmission in condensed phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45246.     

Evaluation of adhesion strength,flammability, and degradation of HBCD‐containing polyurethane adhesives

In this work, moisture curable flame retardant HTPB‐based polyurethane adhesives were synthesized. The influence of HBCD (Hexabromocyclododecane) as flame retardant on adhesion, degradation and change in flammability of synthesized HTPB‐based polyurethane has been studied. Relationship between phase separation in hard and soft domains and adhesion has also been investigated. FTIR analysis was used to determine phase separation in synthesized adhesives. Lap shear test was used to determine adhesion properties of adhesives applied on aluminum and glass substrates. Thermal Gravimetry analysis and Limited Oxygen Index (LOI) tests were carried out on flame retardant adhesives to evaluate effect of HBCD on degradation and flammability. Addition of HBCD to adhesives leads to reduction of thermal stability and lap shear strength for all substrates, in spite of flame retardant adhesives show higher LOI value. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and properties of a phosphate ester as curing agent in an epoxy resin system

Phosphate ester compounds display good flame retardancy effect in epoxy resin systems. In this paper, several novel phosphate esters, used as curing agents for epoxy resins, were synthesized based on P₂O₅, phosphoric acid, and different types of alcohol. The structures of phosphate esters were characterized by ³¹P nuclear magnetic resonance (³¹P NMR). Then, a series of flame retardant epoxy composites were prepared by curing the epoxy resins (E-44) with the phosphate esters. The flame retardancy and thermal degradation behaviors of flame retardant epoxy composites were investigated by cone calorimeter test (CCT) and thermogravimetric analysis (TGA), respectively. The results of CCT indicated that phosphate esters can significantly decrease heat release rate, total heat release (THR), and smoke production rate. The sample cured by butyl phosphate ester from phosphorus pentoxide, phosphoric acid and butanol showed the best flame retardant performance among all samples. The TGA results showed that phosphate esters could enhance char residues of flame retardant epoxy composites when compared with those of a composite using T31 as a curing agent at high temperature. It may be concluded that good flame retardant properties of flame retardant epoxy composites are related to the formation of a protective phosphorus-rich char layer. These phosphate esters have a good future on flame retardant epoxy composites.     

Synthesis of a novel phosphonate flame retardant and its application in epoxy resins

A novel phosphonate flame retardant additive bis(2,6‐dimethyphenyl) phenylphosphonate (BDMPP) was synthesized from phenylphosphonic dichloride and 2,6‐dimethyl phenol, and its chemical structure was characterized by Fourier transform infrared (FTIR) spectroscopy, ¹H and ³¹P nuclear magnetic resonance. The prepared BDMPP and curing agent m‐phenylenediamine were blended into epoxy resins (EP) to prepare flame retardant EP thermosets. The effect of BDMPP on fire retardancy and thermal degradation behavior of EP/BDMPP thermosets was investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter and thermalgravimetric analysis (TGA). The morphologies of char residues of the EP thermosets were investigated by scanning electron microscopy (SEM) and the water resistant properties of thermosets were evaluated by putting the samples into distilled water at 70°C for 168 h. The results demonstrated that the cured EP/14 wt % BDMPP composites with the phosphorus content of 1.11 wt % successfully passed UL‐94 V‐0 flammability rating and the LOI value was as high as 33.8%. The TGA results indicated that the introduction of BDMPP promoted EP matrix decomposed ahead of time compared with that of pure EP and led to a higher char yield at high temperature. The incorporation of BDMPP enhanced the mechanical properties and reduced the moisture absorption of EP thermosets. The morphological structures of char residue revealed that BDMPP benefited to the formation of a more compact and homogeneous char layer on the materials surface during burning, which prevented the heat transmission and diffusion, limit the production of combustible gases and then lead to the reduction of the heat release rate. After water resistance tests, EP/BDMPP thermosets still remained excellent flame retardancy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42765.     

Synthesis and characterization of waterborne and phosphorus-containing flame retardant polyurethane coatings

Phosphorus-containing flame retardant water-dispersed polyurethane coatings were produced by incorporating different amounts of a phosphorus compound onto the polyurethane main chain. The novel phosphorus containing compound (phosphorus phenyl dihydroxy) was synthesized in three steps using benzaldehyde, pentaerythritol, phenyl phosphonic dichloride, and acetic acid. The addition of phosphorus phenyl dihydroxy to the main chain of polyurethane, in which NCO/OH ratio was kept constant at 1.5 and the amount of dimethylolpropionic acid (DMPA) at 3.5 wt%, increased the hardness and abrasion resistance, but only slightly decreased the gloss values of the polyurethane paints. All the samples showed superior impact resistance and flexibility. Moreover, increasing the phosphorus content increased the char yield, and the maximum fire retardancy was reached at 1.5% P content with a limiting oxygen index (LOI) value of 29. Kimya B?lümü, 06531 Ankara, Turkey.     

Synthesis of a novel cross‐linked organophosphorus‐nitrogen containing polymer and its application in flame retardant epoxy resins

A novel cross‐linked organophosphorus–nitrogen polymetric flame retardant additive poly(urea tetramethylene phosphonium sulfate) defined as PUTMPS was synthesized by the condensation polymerization between urea and tetrahydroxymethyl phosphonium sulfate. Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy, ¹³C and ³¹P solid‐state nuclear magnetic resonance. The synthesized PUTMPS and curing agent m‐phenylenediamine were blended into epoxy resins to prepare flame retardant epoxy resin thermosets. The effects of PUTMPS on fire retardancy and thermal degradation behavior of EP/PUTMPS thermosets were investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter measurement, and thermalgravimetric analysis (TGA) tests. The surface morphologies and chemical compositions of char residues for cured epoxy resins were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy (XPS), respectively. Water resistant properties of epoxy resin thermosets were evaluated by putting the samples into distilled water at 70°C for 168 h. The results demonstrated that the EP/12 wt% PUTMPS thermosets successfully passed UL‐94 V‐0 flammability rating and the LOI value reached 31.3%. The TGA results indicated that the incorporation of PUTMPS promoted epoxy resin matrix decomposed and char forming ahead of time, which led to a higher char yield and thermal stability for epoxy resin thermosets at high temperature. The morphological structures and analysis of XPS for the char residues of the epoxy resin thermosets shown that PUTMPS benefited to the formation of a sufficient, more compact, and homogeneous char layer with rich flame retardant elements on the materials surface during burning, which prevented the heat transmission and diffusion, limited the production of combustible gases, inhibited the emission of smoke, and then led to the reduction of the heat release rate and smoke produce rate. After water resistance tests, EP/12 wt% PUTMPS thermosets still remained excellent flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.