Curing behavior of epoxy resins in two‐stage curing process by non‐isothermal differential scanning calorimetry kinetics method

In this research, a new thermal curing system, with two‐stage curing characteristics, has been designed. And the reaction behaviors of two different curing processes have been systematically studied. The non‐isothermal differential scanning calorimetry (DSC) test is used to discuss the curing reaction of two stages curing, and the data obtained from the curves are used to calculate the kinetic parameters. Kissinger‐Akahira‐Sunose (KAS) method is applied to determine activation energy (E_a) and investigate it as the change of conversion (α). Málek method is used to unravel the curing reaction mechanism. The results indicate that the curing behaviors of two different curing stages can be implemented successfully, and curing behavior is accorded with ?esták‐Berggren mode. The non‐isothermal DSC and Fourier transform infrared spectroscopy test results reveal that two different curing stages can be implemented successfully. Furthermore, the double x fitting method is used to determine the pre‐exponential factor (A), reaction order (m, n), and establish the kinetic equation. The fitting results between experiment curves and simulative curves prove that the kinetic equation can commendably describe the two different curing reaction processes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40711.     

Isothermal crystallization kinetics of high‐flow nylon 6 by differential scanning calorimetry

The isothermal crystallization kinetics have been investigated with differential scanning calorimetry for high‐flow nylon 6, which was prepared with the mother salt of polyamidoamine dendrimers and p‐phthalic acid, an end‐capping agent, and ε‐caprolactam by in situ polymerization. The Avrami equation has been adopted to study the crystallization kinetics. In comparison with pure nylon 6, the high‐flow nylon 6 has a lower crystallization rate, which varies with the generation and content of polyamidoamine units in the nylon 6 matrix. The traditional analysis indicates that the values of the Avrami parameters calculated from the half‐time of crystallization might be more in agreement with the actual crystallization mechanism than the parameters determined from the Avrami plots. The Avrami exponents of the high‐flow nylon 6 range from 2.1 to 2.4, and this means that the crystallization of the high‐flow nylon 6 is a two‐dimensional growth process. The activation energies of the high‐flow nylon 6, which were determined by the Arrhenius method, range from ?293 to ?382 kJ/mol. The activation energies decrease with the increase in the generation of polyamidoamine units but increase with the increase in the content of polyamidoamine units in the nylon 6 matrix. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Optimal designs for constant‐heating‐rate differential scanning calorimetry experiments for polymerization kinetics: nth‐order kinetics

Optimal designs have been constructed for differential scanning calorimetry (DSC) experiments conducted under constant‐heating‐rate conditions for materials that are a priori assumed to follow nth‐order kinetics. Two different operating scenarios are considered, including single‐scan and multiscan DSC experiments for eight different kinetic parameter combinations representing a range of typical polymeric curing reactions. The resulting designs are studied to determine which kinetic model parameters are influential in determining the optimal design. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Curing behavior of a novolac‐type phenolic resin analyzed by differential scanning calorimetry

Curing of a novolac‐type phenolic resin was studied by DSC. The kinetic analysis was performed by means of the dynamic Ozawa method at heating rates of 5, 10, 15, and 20°C/min. This analysis was used to determine the kinetic parameters of the curing process. The activation energy was found to be 144 kJ/mol. It was found that the Ozawa exponent values decreased with increasing reaction temperature from 3.5 to 1, suggesting a change in the reaction mechanism from microgel growth to diffusion‐controlled reaction. The reaction rate constant was found to range from 123.0 to 33.6 (°C/min)ⁿ. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1678–1682, 2003     

Polyglycolide‐based blends for drug delivery: A differential scanning calorimetry study of the melting behavior

The melting behavior of polyglycolide (PGA) with eight other biodegradable polymers was investigated to determine whether forming a blend could be used as a method of lowering the melting point of PGA. Blends were prepared by melt processing in differential scanning calorimetry (DSC) pans and were then analyzed by DSC. In every case, a comparison of the blend DSC plot with those of the two individual components showed that the melting behavior of PGA remained unchanged by blending. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2937–2939, 2003     

Curing kinetics of epoxy resin–imidazole–organic montmorillonite nanocomposites determined by differential scanning calorimetry

The curing kinetics of epoxy resin–imidazole–organic montmorillonite nanocomposites were investigated by differential scanning calorimetry (DSC) in the isothermal mode. X‐ray diffraction (XRD) analysis indicated the formation of a layered silicate–epoxy nanocomposite. The cure rates for the epoxy resin–imidazole–organic montmorillonite nanocomposite were lower than the values for the neat system at higher temperature (120 and 130°C), as indicated by the relation between the cure conversion and time. These results revealed that the autocatalytic model and the modified Avrami equation are both valid for describing the cure behaviors of epoxy resin–imidazole–organic montmorillonite systems. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2932–2941, 2003     

Curing behavior of epoxy resin/tung oil anhydride exfoliated nanocomposite by differential scanning calorimetry

The nanocomposite of epoxy resin/tung oil anhydride/organic montmorillonite was prepared by casting and curing. The distance of the clay gallery rose and the exfoliated nanocomposite was formed. The exfoliation behaviors of the nanocomposite had been investigated by X‐ray diffraction (XRD). The curing mechanism and kinetics of epoxy resin with the different amounts of organic montmorillonite were studied using isothermal and dynamic methods by differential scanning calorimetry (DSC). Some parameters, the activation energy and reaction orders, were calculated by the modified Avrami equation in analysis of the isothermal experiment. The total curing mechanism and kinetics of curing reaction were also analyzed by the Flynn–Wall–Ozawa method. It was noted that the instantaneous activity energy during the curing process could be obtained by the Flynn–Wall–Ozawa method and the trend of the results was in agreement with those obtained from the modified Avrami equation. These results show that the activity energy decreases with the addition of organic montmorillonite. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3822–3829, 2004     

Model‐free kinetics: Curing behavior of phenol formaldehyde resins by differential scanning calorimetry

Isoconversional analysis was used to treat nonisothermal DSC data and yield the dependence of activation energy on conversion during the curing process of PF resins. The shape of the dependence revealed that the curing process of PF resins displayed a change in the reaction mechanism from a kinetic to a diffusion regime. In the kinetic regime a comparative DSC experimental analysis between monomer mixtures and PF resins showed that the addition reactions between phenol and formaldehyde had been mostly completed during the synthesis of PF resins and that the main kinetic reactions contained parallel condensations in the curing process. For the diffusion regime a modified equation for the diffusion rate constant, k_D = D₀ exp(?E_D /RT + K₁α + K₂α²), is proposed. This equation is in good agreement with the experimental dependence of E_α on α in the diffusion regime, which shows the effect of both temperature and conversion on diffusion. A prediction of the conversion advancement with the reaction time under isothermal condition for PF resin has been made. This prediction can be useful in practical applications for evaluating isothermal behavior of thermosetting systems from nonisothermal experimental data. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 433–440, 2003     

Online near‐infrared measurements of an epoxy cure process compared to mathematical modeling based on differential scanning calorimetry measurements

An epoxy resin containing diglycidyl ether of bisphenol A, dicyandiamide, and an accelerator (diurone) was investigated under different cure cycles. The mathematical prediction of the degree of cure in a thermoset as a function of time and temperature was investigated and compared to measured data. Near‐infrared analysis was used to measure the conversion of epoxy and primary amine and the production of hydroxyl. Modulated differential scanning calorimetry was used to measure the changes in the heat capacity during cure. The measurements revealed differences in the primary amine conversion and hydroxyl production, and close relations to the measurements of heat capacity were found. The measurements of the degree of cure revealed that cure cycles initiated at 80°C produced a lower degree of cure than cure cycles initiated at 90°C, although all cure cycles were postcured at 110°C. These findings were to some degree supported by measurements of the primary amine conversion and hydroxyl production. The characteristics found were attributed to differences in the cure mechanisms. The mathematical model did not incorporate these differences, and this may have led to discrepancies between the predicted and actual values of the degree of cure. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Isothermal differential scanning calorimetry study of the cure kinetics of a novel aromatic maleimide with an acetylene terminal

An isothermal differential scanning calorimetry (DSC) study on the cure kinetics was performed on N-(3-acetylenephenyl)maleimide (3-APMI) monomer to determine a suitable cure model. The 3-APMI monomer reported in our prior article was a novel aromatic maleimide monomer with an acetylene terminal that would be an ideal candidate for heat-resistant composites. The isothermal DSC study was carried out in the temperature range 150–200°C. Although the cure temperatures were different, the shapes of the conversion curves were similar, and all of the cure reactions could be described by an nth-order kinetic model. In particular, the cure reaction at the initial stage was a first-order kinetic reaction. The cure kinetic parameters of the 3-APMI monomer, including the reaction model, activation energy, and frequency factor, were determined. This information was very useful for defining the process parameters, final properties, and quality control of the cured 3-APMI monomer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Isothermal crystallization kinetics of polypropylene by differential scanning calorimetry. I. Experimental conditions

Reliable isothermal crystallization kinetic studies can be achieved by differential scanning calorimetric techniques only under restricted conditions. In the case of isotactic polypropylene, our results indicate that those conditions are met in the range of 3°C below the isothermal crystallization temperature T_c. Experimentally, it is only in this range when the complete crystallization peak can be registered by the DSC and depicted in a thermogram. Just around this temperature interval, the Avrami exponent n = 3 for bulk crystallization, whereas for any other test the isothermal temperature T_it, nonisothermal conditions prevail and the Avrami exponent deviates from the expected value. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 970–978, 2004     

Thermal properties and morphology of isotactic polypropylene/acrylonitrile–butadiene rubber blends in the presence and absence of a nanoclay

A thermoplastic elastomer (TPE) nanocomposite based on polypropylene (PP), acrylonitrile–butadiene rubber (NBR), and a nanoclay (NC) was prepared in a laboratory mixer with a 54/40/6 weight ratio. The effects of NC on the thermal properties, crystalline structure, and phase morphology of the TPE nanocomposite were studied in this work. The results obtained from the nonisothermal crystallization of PP, PP/NBR, and PP/NBR/NC, which was carried out with differential scanning calorimetry, revealed that the overall rate of crystallization of PP decreased with the addition of NBR to PP and increased when NC was incorporated into the nanocomposite. In addition, the crystallite size distribution was more uniform for the PP phase crystallized in the nanocomposite versus the PP itself. Also, although the PP in the reference blend (PP/NBR) crystallized only in the α form, the crystalline structure of the PP incorporated into the nanocomposite was a mixture of α‐ and γ‐crystalline forms. The effects of NC on the phase morphology of PP/NBR blends prepared with three different cooling methods (quenching in liquid nitrogen, cooling between two metal plates at room temperature, and molding at a high temperature in a hot press) were studied. For the samples quenched in liquid nitrogen or cooled between metal plates, a particulate–cocontinuous morphology formed. However, for the samples prepared under a hot press, a laminar‐like morphology was observed. In all three cases, a similar particulate–cocontinuous morphology formed for the reference blend, but the rubber inclusions were always smaller than those of the TPE nanocomposite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Using modulated‐temperature differential scanning calorimetry to study interphases in blends of styrene–butadiene and polybutadiene rubbers filled with a silanized silica nanofiller

Polybutadiene and styrene–butadiene rubber compounds containing a high loading of a precipitated silica nanofiller were prepared. The silica surfaces were pretreated with bis(3‐triethoxysilylpropyl) tetrasulfide to prevent the silica from interfering with the reaction mechanism of sulfur cure in the rubber. The rubber compounds were mixed together for different times and at different temperatures to produce styrene–butadiene rubber/polybutadiene rubber blends. The mass fraction and composition of the interphase in the blends were subsequently determined with modulated‐temperature differential scanning calorimetry. At 60–65°C, the mass fraction of the interphase in the blend increased after the rubbers were mixed together for 10 min, and then it decreased significantly when the mixing time was increased to 20 min. When the two rubbers were mixed together for 7 min at 60–105°C, the mass fraction of the interphase in the blend increased slightly because of a higher mixing temperature. The composition of the interphase in the blend also changed with the mixing time and mixing temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Degradation behaviors of linear low‐density polyethylene and poly(L‐lactic acid) blends

In this study, the degradability of linear low‐density polyethylene (LLDPE) and poly(L ‐lactic acid) (PLLA) blend films under controlled composting conditions was investigated according to modified ASTM D 5338 (2003). Differential scanning calorimetry, X‐ray diffraction, and Fourier transform infrared spectroscopy were used to determine the thermal and morphological properties of the plastic films. LLDPE 80 (80 wt % LLDPE and 20 wt % PLLA) degraded faster than grafted low‐density polyethylene–maleic anhydride (M‐g‐L) 80/4 (80 wt % LLDPE, 20 wt % PLLA, and 4 phr compatibilizer) and pure LLDPE (LLDPE 100). The mechanical properties and weight changes were determined after composting. The tensile strength of LLDPE 100, LLDPE 80, and M‐g‐L 80/4 decreased by 20, 54, and 35%, respectively. The films, as a result of degradation, exhibited a decrease in their mass. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Viscoelasticity and morphology of poly(ethylene‐co‐vinyl acetate)/polyisobutylene blends

Blends of an ethylene/vinyl acetate copolymer (EVA) and polyisobutylene of various compositions were prepared by mechanical mixing at a temperature above the melting point of EVA (T_m^EVA) but below the upper critical solution temperature of 170°C for given blends. The rheological properties of the components and blends were studied in the region of small‐amplitude oscillating deformation at temperatures above and below T_m^EVA in the frequency range of 0.01–100 rad/s. At temperatures lower than T_m^EVA, the rheological properties were determined by the existence of the yield stress. With diminishing frequency, the viscosity increased, and the plateau in the relaxation spectrum at low frequencies broadened. The morphology of the blends depended on the conditions of sample heating. The introduction of a finely dispersed filler into the blends led to an anomalous drop in the viscosity. The morphology of the systems that arose by mechanical blending of the molten components was the important factor in the rheological behavior. The observed effects were examined in the framework of the concept of structural networks formed in melts by nonmelted crystallites of EVA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2700–2707, 2006     

Cure kinetics of epoxy resins by differential scanning calorimetry technique

The curing reactions of epoxy resins with aliphatic amine are investigated using the differential scanning calorimetry technique with a single dynamic scan. The rate of the reaction was followed over the temperature range 30–250°C, and the activation energy and the order of the reaction are determined using four different computational methods. The activation energy for the various epoxy systems is observed in the range 40–76 kJ mol^?1 and the order of the reaction is observed to be ? 1·0.     

Curing kinetics of a “green” thiol‐containing resin: Oligo(ethylene‐2‐mercaptosuccinate)

This work focuses on examining the curing process of neat oligo(ethylene‐2‐mercaptosuccinate) using differential scanning calorimetry (DSC), rheology, and Fourier transform infrared (FTIR) spectroscopy. The thiol‐containing resin offers much promise as a bioabsorbable polymer in medical field and as a reusable thermoset in sustainable applications. Although curing between thiol groups has been investigated in solutions, studies of neat materials without solvent are rare. Here, the evolution of glass transition temperature (T_g), complex shear modulus (G*), gelation, and chemical structure are monitored as a function of isothermal curing time and temperature. Both T_g and G* increase with curing, indicating the formation of polymer networks. The conversion of the cure is determined from the DiBenedetto equation and is found to follow a second‐order plus second‐order autocatalytic reaction model. Importantly, the intensity of the S–H bond absorption decreases with the extent of curing, which confirms the curing mechanism, i.e., disulfide formation between the thiol groups. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43205.