Nanocomposite acrylic paint with self-cleaning action

A nanodispersion of surface-functionalized fumed silica was incorporated into an acrylic paint formulation. SEM imaging indicated good dispersion of silica within the polymer matrix. This hybrid coating showed significantly lower dirt pick-up than the equivalent paint formulation without nanosilica additive, towards both organic and inorganic ashes. Washing with running water further decreases dirt retention. This self-cleaning performance remained unchanged after several dirt/washing cycles, during a 1-month period. Surface hardness measurements indicated no significant differences between the original and composite paint films. The lower dirt pick-up was attributed to nanoroughness created by the nanosilica particles present in the film.     

Preparation and properties of poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)]/silica nanocomposite latex prepared using an acidic silica sol

BACKGROUND: Polyacrylate/silica nanocomposite latexes have been fabricated using blending methods with silica nanopowder, in situ polymerization with surface‐functionalized silica nanoparticles or sol–gel processes with silica precursors. But these approaches have the disadvantages of limited silica load, poor emulsion stability or poor film‐forming ability. RESULTS: In this work, poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)] [P(St‐BA‐AA)]/silica nanocomposite latexes and their dried films were prepared by adding an acidic silica sol to the emulsion polymerization stage. Morphological and rheological characterization shows that the silica nanoparticles are not encapsulated within polymer latex particles, but interact partially with polymer latex particles via hydrogen bonds between the silanol groups and the ? COOH groups at the surface of the polymer particles. The dried nanocomposite films have a better UV‐blocking ability than the pure polymer film, and retain their transparency even with a silica content up to 9.1 wt%. More interestingly, the hardness of the nanocomposite films increases markedly with increasing silica content, and the toughness of the films is not reduced at silica contents up to 33.3 wt%. An unexpected improvement of the solvent resistance of the nanocomposite films is also observed. CONCLUSION: Highly stable P(St‐BA‐AA)/silica nanocomposite latexes can be prepared with a wide range of silica content using an acidic silica sol. The dried nanocomposite films of these latexes exhibit simultaneous improvement of hardness and toughness even at high silica load, and enhanced solvent resistance, presumably resulting from hydrogen bond interactions between polymer chains and silica particles as well as silica aggregate/particle networks. Copyright © 2009 Society of Chemical Industry     

Optical and Mechanical Properties of Nanocomposite Films Based on Polymethyl Methacrylate (PMMA) and Fumed Silica Nanoparticles

Nanocomposite polymer films are prepared by using ultrasonic spray deposition (USD) technique through mixing polymethyl methacrylate as matrix and fumed silica nanoparticles as second phase in dimethyl carbonate solvent. Annealing procedure improves the film uniformity and optical transmission. The addition of fumed silica nanoparticles impedes the transmission of the electrolyte films due to agglomeration of fumed silica nanoparticles. Fortunately, adding surfactant, cetyltrimethylammonium bromide, disperses the fumed silica nanoparticles and retrieves the optical transmission of nanocomposite polymer films to around 90%. The hardness and elastic modulus of the nanocomposite polymer films are better than the commercial bulk. The USD deposited nanocomposite polymer film comprises of PMMA and fumed silica nanoparticles is a promising candidate of solid-state electrolyte for EC windows application. POLYM. ENG. SCI., 60:553–557, 2020. © 2019 Society of Plastics Engineers     

Poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride)/silica nanocomposites derived from in situ suspension polymerization

Poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride) (PVVM)/silica nanocomposites were prepared by the suspension radical copolymerization of the monomers in the presence of fumed silica premodified with γ‐methylacryloxypropl trimethoxy siliane. Morphological observation showed that the silica particles of nanometer scale were well dispersed in the copolymer matrix of the nanocomposites films, whereas silica particles tended to agglomerate in the composites films prepared by the solution blending of PVVM with silica. The experimental results show that the thermal stability, glass‐transition temperature, tensile strength, and Young's modulus were significantly enhanced by the incorporation of silica nanoparticles. The enhancement of properties was related to the better dispersion of silica particles in polymer matrix and the interaction between the polymer chains and the surfaces of the silica particles. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Film‐forming behavior and mechanical properties of colloidal silica/polymer latex blends with high silica load

In this article, silica sol (diameter: 8–100 nm) and polymer latex (T_g < 25°C) were mixed and dried at room temperature to prepare nanocomposite films with high silica load (≥50 wt %). Effects of silica size, silica load, and the T_g of the polymer on the film‐forming behavior of the silica/polymer latex blend were investigated. The transparency, morphology, and mechanical properties of the nanocomposite films were examined by UV–Vis spectroscopy, SEM, and nanoindentation tests, respectively. Transparent and crack‐free films were produced with silica loads as high as 70 wt %. Thirty nanometers was found to be the critical silica size for the evolution of film‐forming behavior, surface morphology, and mechanical properties. Colloidal silica particles smaller than this critical size act as binders to form strong silica skeleton. This gives the final silica/polymer nanocomposite film its porous surface and high mechanical strength. However, silica particles with sizes of 30 nm or larger tend to work as nanofillers rather than binders, causing poor mechanical strength. We also determined the critical silica load appeared for the mechanical strength of silica/polymer film at high silica load. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and characteristics of a waterborne preventive stain coating material with organic-inorganic composites

With the goal of developing a waterborne coating material that prevents staining, organic-inorganic composites prepared from colloidal silica and two types of acrylic resin emulsions were investigated as exterior coatings. conventional acrylic resin emulsion and organic silane hybridized acrylic resin emulsion prepared by emulsion polymerization were mixed with colloidal silica to form organic-inorganic comiposite films. The addition of colloidal silica to emulsions yielded films with higher hydrophilicities, as indicated by lower water contact angles for these films in comparison to films without colloidal silica. The water contact angles of organic silane hybridized acrylic resin emulsion/colloidal silica films were lower than those of acrylic resin emulsion/colloidal silica films. Composite films containing colloidal silica particles smaller than 100 nm in diameter showed high hydrophilicities. Observations of the dispersed state of colloidal silicaparticles in organic-inorganic composite films by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) demonstrated that colloidal silica particles were densely aggregated on the film surface. Outdoor exposure tests of the coating materials prepared from organic silane hybridized acrylic resin and colloidal silica particles with diameters of 7.5 nm showed excellent stain resistance.     

Waterborne acrylic–polyaniline nanocomposite as antistatic coating: preparation and characterization

An antistatic and electrically conductive acrylic–polyaniline nanocomposite coating was successfully synthesized by interfacial polymerization of aniline in the presence of acrylic latex. The acrylic latex was prepared through emulsion polymerization, and aniline was polymerized by in situ interfacial polymerization at the interface of acrylic latex/chloroform phase. Fourier transform infrared spectroscopy (FTIR), UV–Vis spectroscopy and CHNS elemental analysis revealed the existence of 6.24 wt% emeraldine salt of polyaniline (PAni) in the dried film of the nanocomposite. Scanning electron microscopy (SEM) confirmed the presence of colloidal polymer particles in the aqueous phase which was confirmed to have some advantages, including prevention of aggregation of particles, dispersibility improvement and enhancement of the PAni nanofibers aspect ratio in the acrylic polymer matrix. According to SEM results, PAni fibers with the length ranging from 12 to 67 µm and diameters between 0.078 and 1 µm, highly dispersed in the acrylic polymer matrix, were successfully synthesized. Thermal, electrical and mechanical properties of the acrylic copolymer were significantly affected by PAni incorporation. The onset degradation temperature in thermogravimetric analysis revealed that the thermal stability of the nanocomposite was improved compared to that of the pure acrylic copolymer. The nanocomposite film showed electrical conductivity of about 0.025 S/cm at room temperature, along with satisfactory mechanical properties, attractive as an antistatic material in coating applications.     

Hybrid Polyamide/Silica Nanocomposites: Synthesis and Mechanical Testing

A hybrid inorganic‐polymer composite was formed through nanosize silica filler particles (< 30 nm) that were incorporated inside a nylon‐6 matrix. The composite was microtomed and examined with TEM which revealed that the silica particles were well dispersed and non‐aggregated. Optimization of the synthesis conditions relied on appropriate choice of organic solvent and pH control. Crystallinity of the composite was examined with XRD and showed the silica phase remains amorphous while the polyamide phase was semi‐crystalline. Compared to pure nylon‐6, mechanical tests on the hybrid composite showed an increase in impact toughness, an increase in E‐modulus as a function of filler percentage, and a strain‐at‐break of > 0.5.     

In‐situ formation of metal nanoparticle/acrylic polymer hybrid and its application to miniemulsion polymerization

We present in‐situ formation of metal nanoparticle/acrylic polymer hybrid and its application to prepare hybrid latex particles by miniemulsion polymerization. On the surface of a silver nanoparticle/silica nanoparticle/acrylic polymer hybrid layer formed in‐situ on a polyethylene terephthalate (PET) substrate, a copper film is deposited using electroless copper deposition. Silver nanoparticles, which are formed in‐situ via the reduction of silver ion by radical species and subsequent annealing, work as a catalyst for the electroless deposition. Miniemulsion polymerization via the in‐situ formation of nanoparticles affords nanoparticle/acrylic polymer hybrid latex particles and polymer particles. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42675.     

Properties of organic–inorganic composite materials prepared from acrylic resin emulsions and colloidal silicas

To design an organic–inorganic composite material with colloidal silica as the inorganic component, an acrylic resin emulsion and an organic silane hybridized acrylic resin emulsion were prepared by emulsion polymerization. The organic–inorganic composite films were prepared by blending the emulsion and the colloidal silica. The contact angles for water, gloss at 60°, and the transparencies of those films were measured. The dispersion state of colloidal silica in films was observed with a scanning electron microscope (SEM) and a transmission electron microscope (TEM). From these results, the contact angle for water of the organic–inorganic composite film obtained from the silane hybridized acrylic resin emulsion was lower than that of the organic–inorganic composite film obtained from an acrylic resin emulsion. The contact angles for water in organic–inorganic composite films with colloidal silicas were lower than those of the films without the colloidal silicas. The films prepared from silane hybridized acrylic resin emulsion composites with colloidal silicas of less than 100 nm were more hydrophilic. SEM and TEM observations demonstrated that some aggregations of the small colloidal particle silica were densely dispersed on the film surface. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2051–2056, 2006     

Synthesis,structure and properties of polyimide–silica hybrid composites based on biphenyltetracarboxylic dianhydride

A simple and efficient way of synthesizing nanocomposite films using a dispersion technique is reported, with the resulting films having improved mechanical and thermal properties. Nano‐SiO₂ was used in a biphenyltetracarboxylic dianhydride‐based poly(amic acid) precursor and found to be dispersed up to 7 wt% without any additives. The composites were cast to make 10 µm solid films to establish structure and property relationships between liquid and solid film. The structures of the liquid composite materials were studied using NMR and Fourier transform infrared spectroscopy. Solid film properties such as tensile strength, contact angles and thermal behaviour were evaluated for comparison. The properties of the composite films were found to be enhanced compared to polyimide film itself. Atomic force microscopy and macroscale mechanical measurements showed that composite films with more dipolar bonding interactions have higher elastic moduli and are more deformable. They yield higher adhesion energies, and therefore composite coatings offer greater adhesion. There was a limitation in the film formation beyond 5 wt% of silica. Copyright © 2011 Society of Chemical Industry     

Grafting of water‐soluble sulfonated monomers onto functionalized fumed silica nanoparticles via surface‐initiated redox polymerization in aqueous medium

Sulfonated polymer/fumed silica hybrid nanoparticles were prepared via surface‐initiated free radical polymerization of 2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid (PAMPS‐g‐FSN), styrene sulfonic acid sodium salt (PSSA‐g‐FSN) and vinyl sulfonic acid sodium salt (PVSA‐g‐FSN) from the surface of aminopropyl‐functionalized fumed silica nanoparticles (AFSNs) dispersed in aqueous medium. Cerium(IV) ammonium nitrate/nitric acid and sodium dodecyl sulfate were used as redox initiator and stabilizer respectively. AFSNs were prepared by covalently attaching 3‐aminopropyltriethoxysilane onto the surface of fumed silica nanoparticles. Sulfonated monomers (AMPS, SSA or VSA) were then grafted onto the AFSNs ultrasonically dispersed in water via redox initiation at 40 °C. Structure, thermal properties, particle size and morphology of the AFSNs and PAMPS‐g‐FSN, PSSA‐g‐FSN and PVSA‐g‐FSN hybrid nanoparticles were characterized by Fourier transform infrared spectroscopy, TGA, SEM, transmission electron microscopy (TEM) and dynamic light scattering (DLS). The results indicated that the sulfonated monomers were successfully grafted onto the fumed silica nanoparticles. Grafting amounts of the sulfonated polymers onto the fumed silica nanoparticle surface were estimated from TGA thermograms to be 59%, 13% and 29% for the PAMPS, PSSA and PVSA, respectively. From SEM, TEM and DLS analysis, polymer‐grafted fumed silica nanoparticles with an average diameter smaller than 70 nm and a (semi‐) spherical shape were observed. A significant bimodal particle size distribution was observed only for the PAMPS‐g‐FSN with average diameters of 39.6 nm (84.1% per number) and 106 nm (15.9% per number). The hydrophilic sulfonated polymer/grafted fumed silica obtained from the redox graft polymerization gave a stable colloidal dispersion in acidic aqueous medium. Copyright © 2012 Society of Chemical Industry     

Preparation of an ultraviolet‐curable water‐borne poly(urethane acrylate)/silica dispersion and properties of its hybrid film

An organic–inorganic hybrid material was prepared through the addition of nanometer fumed silica partly modified by dimethyl dichlorosilane into a water‐borne poly(urethane acrylate) (PUA) anionomer. A PUA/silica hybrid film was made via ultraviolet curing. The mechanical properties of the hybrid film were studied. The tensile strength, elongation at break, pendulum hardness and the glass‐transition temperature of the hybrid material increased with increasing content of silica. Scanning electron microscopy showed an asymmetrical distribution of modified silica in PUA. Atomic force microscopy demonstrated that silica particles could make the surface of the film smooth. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1347–1352, 2004     

Synthesis and characterization of organic-inorganic hybrid thin films from poly(acrylic) and monodispersed colloidal silica

Hybrid thin films containing nano-sized inorganic domain were synthesized from poly(acrylic) and monodispersed colloidal silica with coupling agent. The 3-(trimethoxysilyl)propyl methacrylate (MSMA) was bonded with colloidal silica first, and then polymerized with acrylic monomer to form a precursor solution. Then, the precursor was spin coated and cured to form the hybrid films. The silica content in the hybrid thin films was varied from 0 to 50 wt%. The experimental results showed that the coverage area of silica particle by the MSMA decreased with increasing silica content and resulted in the aggregation of silica particle in the hybrid films. Thus, the silica domain in the hybrid films was varied from 20 to 35 nm by the different mole ratios of MSMA to silica. The results of scanning electron microscope, transmission electron microscope, and elemental analysis support the above results. The prepared hybrid films from the crosslinked acrylic polymer moiety showed much better film uniformity, thermal stability and mechanical properties than the poly(methyl methacrylate) (PMMA) based hybrid materials. Large pin-holes were found in the PMMA-silica hybrid films probably due to the significant difference on thermal properties between the two moieties or the evaporation of solvent. The refractive index decreased linearly with increasing the silica fraction in the hybrid films. Excellent optical transparence was obtained in the prepared hybrid films. These results show that the hybrid thin films have potential applications as passive films for optical devices.     

The effect of octamethylcyclotetrasiloxane (D4) addition on the structure and properties of film‐forming polyacrylate/silica core–shell composite particles

The film‐forming polyacrylate/silica core–shell nanocomposite particles with octamethylcyclotetrasiloxane (D₄) were successfully synthesized via aqueous emulsion polymerization in the presence of a glycerol‐functionalized nano silica sol. The ring‐opening polymerization of D₄ and the reaction with the glycerol‐functionalized nano silica particles before emulsion polymerization was the key procedure in this process. Transmission electron microscopy results showed that more nano silica particles tended to coat on the polyacrylate particles surface after the nano silica sols were modified with D₄. The silica aggregation efficiency was increased from 90.9 to 98.6% when the amount of D₄ used in the system was varied from 0 to 8.0 wt %. The transparency of the nanocomposite films was not compromised after D₄ was incorporated into the system. The films of the nanocomposite particles with or without D₄ both exhibited superior abrasive resistance. Furthermore, the water resistance and hydrophobicity of the films of these particles with D₄ were also improved significantly. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42003.     

Preparation and Characterization of Silica/Polyamide-imide Nanocomposite Thin Films

The functional silica/polyamide-imide composite films were prepared via simple ultrasonic blending, after the silica nanoparticles were modified by cationic surfactant—cetyltrimethyl ammonium bromide (CTAB). The composite films were characterized by scanning electron microscope (SEM), thermo gravimetric analysis (TGA) and thermomechanical analysis (TMA). CTAB-modified silica nanoparticles were well dispersed in the polyamide-imide matrix, and the amount of silica nanoparticles to PAI was investigated to be from 2 to 10 wt%. Especially, the coefficients of thermal expansion (CET) continuously decreased with the amount of silica particles increasing. The high thermal stability and low coefficient of thermal expansion showed that the nanocomposite films can be widely used in the enamel wire industry.     

高硅含量有机无机杂化乳液的制备和溶胶-凝胶驱使成膜

A novel polymer/SiO2 hybrid emulsion (PAES) was prepared by directly mixing colloidal silica with polyacrylate emulsion (PAE) modified by a saline coupling agent. The sol-gel-derived thin films were obtained by addition of co-solvents into the PAES. The effects of γ-methacryloxypropyltrimethoxysilane (KH-570) content and co-solvent on the properties of PAES films were investigated. Dynamic laser scattering (DLS) data indicate that the average diameter of PAES (96 nm) is slightly larger than that of PAE (89 nm). Transmission electron microscopy (TEM) photo discloses that colloidal silica particles are dispersed uniformly around polyacrylate particles and some of the colloidal silica particles are adsorbed on the surface of PAE particles. The crosslinking degree data and Fourier transform infrared (FT-IR) spectra confirm that the chemical structure of the PAES is changed to form Si-O-Si-polymer crosslinking networks during the film formation. Atomic force microscope (AFM) photos show the solvent induced sol-gel process of colloidal silica and the Si-based polymer distribution on the film surface of the dried PAES. Thermogravimetric analysis (TGA) curves demonstrate that the PAES films display much better thermal stability than PAE.     

Polymer nanocomposite powders and melt spun fibers filled with silica nanoparticles

Nanocomposite powders from polypropylene filled with surface modified and unmodified fumed silica have been prepared from polymer solution to achieve improved mixing and have been forwarded to fiber melt spinning. The surface of the fumed silica was modified with dodecyl alkoxy silanes. Crystallization velocity and viscosity of the PP nanocomposites thereof were determined to ensure good melt spinning processing conditions for all composite compositions. Upon addition of untreated filler particles, a shear thinning and an increased crystallization velocity of the polymer melt was found, while only minor changes were detected in the presence of surface modified fumed silica particles. The composites and the polymer fibers made from these powder composites by melt spinning were mainly characterized by optical microscopy (OM), scanning electron microscopy (SEM), mechanical measurements, differential scanning calorimetry (DSC), and solid‐state NMR. The unmodified fumed silica was found to have a strong influence on the mechanical fiber properties, while the surface modified silica only a small one. Fibers were additionally characterized with respect to the uniformity, the PP crystallinity, moisture absorption, and the water contact angle. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 218–227, 2007     

Preparation and characterization of polynorbornene/sepiolite hybrid nanocomposite films

Polynorbornene/sepiolite hybrid nanocomposite films were prepared using polynorbornene dicarboximide and modified sepiolite with 3‐ aminopropyltriethoxysilane (3‐APTES). Exo‐N‐(3,5‐dichlorophenylnorbornene)‐5,6‐dicarboxyimide (monomer) and their copolymers were synthesized via ring‐opening polymerization using ruthenium catalysts. Subsequently, the surface‐modified sepiolite by 3‐APTES was mixed with the polynorbornene copolymers to prepare hybrid nanocomposite films. The modified sepiolite particles were well dispersed in N,N‐dimethylacetamide and distributed randomly throughout the polynorbornene matrix in the hybrid films, which enhanced the dimensional stability and mechanical and oxygen barrier properties of the polynorbornene/sepiolite hybrid nanocomposite films. © 2014 Society of Chemical Industry     

Preparation and characterization of UV‐curable ZnO/polymer nanocomposite films

A series of novel nano‐ZnO/polymer composite films with different ZnO contents was prepared through incorporation of pre‐made colloidal ZnO particles into monomer mixtures of urethane‐methacrylate oligomer and 2‐hydroxyethyl methacrylate, followed by ultraviolet (UV) radiation‐initiated polymerization. The colloidal ZnO nanoparticles with a diameter of 3–5 nm were synthesized from zinc acetate and lithium hydroxide in ethanol via a wet chemical method. In order to stabilize and immobilize the ZnO particles into the polymer matrix, the ZnO nanoparticles were further capped using 3‐(trimethoxysilyl)propyl methacrylate. Thermogravimetric analyses show that the ZnO nanoparticles were successfully incorporated into the polymer matrix and these ZnO/polymer composites have a good thermal stability. Transmission electron microscopy studies indicate the ZnO nanoparticles were uniformly dispersed in the polymer and they remained at the original size (3–5 nm) before immobilization. All nanocomposite films with ZnO particle contents from 1 to 15 wt% show good transparency in the visible region and luminescent properties. In addition, composite films with high ZnO content (>7 wt%) are able to absorb UV irradiation below 350 nm, indicating that these composite films exhibit good UV screening effects. Copyright © 2006 Society of Chemical Industry