Studies on polyamide‐6/polyolefin blend system compatibilized with epoxidized natural rubber

Infrared spectra of polyamide‐6 (PA6) with and without epoxidized natural rubber (ENR) are presented. The influence of ENR used as a compatibilizer on the morphologies, crystallizability, mechanical properties, and thermal behavior of the polyamide‐6/polyolefins (PO) blends are studied. The infrared spectra suggest that under normal processing conditions, the carboxyl end groups of PA6 could chemically react in situ with the epoxy groups of ENR, and ester groups are created. This means that the PA6‐ENR grafting copolymer could be obtained during processing. All the morphological characterizations and thermal analyses show that the compatibility of PA6/PO blends is obviously improved by ENR because the copolymer increases the interaction between PA6 and PO. It is also found that the toughness of PA6/PO blends increase significantly after using ENR, while the tensile strength and the softening temperature of PA6/PO blends have almost no change. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 398–403, 2003     

Prediction of properties of rubber by using artificial neural networks

Different rubber formulations were designed using nitrile rubber and a mixed crosslinking system consisting of sulfur/accelerator and electron beam radiation. Based on the experimental results, an artificial neural network (ANN) was constructed to simulate the mechanical properties and volume fraction of rubber. The ANN could predict accurately the above properties for a series of nitrile rubber compounds. However, the number of training data played a key role in the ANN predictive quality. In addition, the more complex the nonlinear relation between input and output was, the larger was the number of training dataset required. The predicted results were further validated using another mathematical model. The constructed ANN was verified with a completely different styrene butadiene rubber system. The prediction was found to be extremely good. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2227–2237, 2006     

Stress‐relaxation behavior of natural rubber/polystyrene and natural rubber/polystyrene/natural rubber‐graft‐polystyrene blends

We studied the stress‐relaxation behavior of natural rubber (NR)/polystyrene (PS) blends in tension. The effects of strain level, composition, compatibilizer loading, and aging on the stress‐relaxation behavior were investigated in detail. The dispersed/matrix phase morphology always showed a two‐stage mechanism. On the other hand, the cocontinuos morphology showed a single‐stage mechanism. The addition of a compatibilizer (NR‐g‐PS) into 50/50 blends changed the blend morphology to a matrix/dispersed phase structure. As a result, a two‐step relaxation mechanism was found in the compatibilized blends. A three‐stage mechanism was observed at very high loadings of the compatibilizer (above the critical micelle concentration), where the compatibilizer formed micelles in the continuous phase. The aged samples showed a two‐stage relaxation mechanism. The rate of relaxation increased with strain levels. The aging produced interesting effects on the relaxation pattern. The rate of relaxation increased with temperature due to the degradation of the samples. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Dynamic mechanical properties and morphological structure of PS/EPDM blends prepared by in situ‐polymerization of styrene

PS/EPDM blends prepared by in situ‐polymerization of styrene in the presence of EPDM are immiscible and show two phases. Furthermore, the dynamic mechanical behavior of injected specimens is quite different from that of noninjected blends. This is attributed to the differences in morphology before and after injection molding. The morphology of the noninjected blends consists of PS spherical domains covered by a thin layer of EPDM, whereas the injected blends show elastomeric dispersed phase morphology in a rigid matrix. SEM analysis was important to elucidate the changes in the dynamic mechanical behavior of PS/EPDM blends, but TEM analysis is more precise for morphological characterization and yielded the real average diameter of EPDM particles. Comparing the average diameters for the PS/EPDM blends obtained from SEM and TEM analyses, the diameters obtained from the SEM analysis are wider than those of TEM which is due to the solvent extraction effect on the blend morphology. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Oxidation‐grafting surface modification of waste silicone rubber composite insulator powder: Characterizations and properties of EPDM/modified waste powder composites

In order to broaden the applications of waste silicone rubber composite insulator powder (WSP), modified waste powder (WSP‐KH570) was prepared by a two‐step treatment process involving improved surface oxidation approach by using acidic H₂O₂ solution and subsequently grafting of KH570. Fourier transform infrared spectroscopy in the attenuated total reflection mode (FTIR‐ATR) analysis revealed the presence of KH570 on the powder surface. The result was confirmed by thermogravimetric analysis (TGA). Blends of ethylene propylene diene monomer (EPDM) with WSP‐KH570 were prepared. The effects of WSP‐KH570 on mechanical properties and thermal properties of the blends were investigated. The WSP‐KH570 showed an observed improvement in tensile strength and elongation at break of EPDM/WSP‐KH570 blends compared with corresponding compositions of EPDM/WSP blends. The TGA cure showed that EPDM filled with WSP‐KH570 had higher thermal stability at 210–380 °C than EPDM/WSP. Dynamic mechanical analysis indicated EPDM and WSP‐KH570 were better miscible with the blend ratio (90/10). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45438.     

Styrene–butadiene rubber/natural rubber blends: Morphology,transport behavior,and dynamic mechanical and mechanical properties

Blends of styrene–butadiene rubber (SBR) and natural rubber (NR) were prepared and their morphology, transport behavior, and dynamic mechanical and mechanical properties were studied. The transport behavior of SBR/NR blends was examined in an atmosphere of n‐alkanes in the temperature range of 25–60°C. Transport parameters such as diffusivity, sorptivity, and permeability were estimated. Network characterization was done using phantom and affine models. The effect of the blend ratio on the dynamic mechanical properties of SBR/NR blends was investigated at different temperatures. The storage modulus of the blend decreased with increase of the temperature. Attempts were made to correlate the properties with the morphology of the blend. To understand the stability of the membranes, mechanical testing was carried out for unswollen, swollen, and deswollen samples. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1280–1303, 2000     

Graft copolymerization of acrylic acid on to styrene butadiene rubber (SBR) to improve morphology and mechanical properties of SBR/polyurethane blend

Graft copolymerization of acrylic acid (AA) on to styrene butadiene rubber (SBR) is carried out via free radical polymerization using benzoyl peroxide (BPO) as initiator. Graft yield (GY) and graft efficiency (GE) measurements reveal that the optimum grafting is achieved when 100 wt % of AA and 3 wt % of BPO are used for a reaction time of 6 h at 60 °C. The execution of the grafting process is confirmed through ATR‐IR spectroscopy and DMTA analysis. Tan δ thermograms indicate that the graft copolymerization occurs in the styrene segments of the SBR backbone. An in situ polymerized, semicrystalline polyurethane (PU) is then used to prepare a series of SBR‐g‐PAA/PU blends. It is found that the SBR‐g‐PAA with the highest GY exhibits the best compatibility with PU matrix. One‐phase morphology (SEM), as well as the appearance of only one glass transition (DMTA) verify the homogeneous miscibility of the modified blend compositions. Moreover, the integration of PUs crystalline structure into blends gives rise to elongation‐induced crystallinity as the prominent phenomenon in tensile testing, which proves to synchronously enhance tensile strength, modulus, elongation at break, and toughness. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43699.     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on high impact polystyrene and styrene‐butadiene rubber

Thermoplastic vulcanizates (TPVs) based on high impact polystyrene (HIPS)/styrene‐butadiene rubber (SBR) blends were prepared by dynamic vulcanization technique. The rheological, mechanical and morphological properties of the dynamically vulcanized blends were investigated systematically. As determined by capillary rheometer, the apparent viscosity of the blends decreases as the shear rate increases, indicating obvious pseudoplastic behavior. At low shear rate, the apparent viscosity of these blends is considerably higher than that of neat HIPS and decreases with the increase of HIPS concentration. The increase of HIPS content in the dynamically vulcanized blends contributes to the increase of tensile strength and hardness properties, while elongation at break and tensile set at break reach a maximum at 30 and 50 wt % of the HIPS content, respectively. The etched surfaces of the HIPS/SBR TPVs were investigated using field‐emission scanning electron microscopy, the morphological study reveals continuous HIPS phase and finely dispersed SBR elastomeric phase in the TPVs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of the processing conditions and the addition of trans-polyoctenylene rubber on the properties of natural rubber/styrene–butadiene rubber blends

In this study, the influence of the processing conditions and the addition of trans-polyoctenylene rubber (TOR) on Mooney viscosity, tensile properties, hardness, tearing resistance, and resilience of natural rubber/styrene–butadiene rubber blends was investigated. The results obtained are explained in light of dynamic mechanical and morphological analyses. Increasing processing time produced a finer blend morphology, which resulted in an improvement in the mechanical properties. The addition of TOR involved an increase in hardness, a decrease in tear resistance, and no effect on the resilience. It resulted in a large decrease in the Mooney viscosity and a slight decrease in the tensile properties if the components of the compounds were not properly mixed. The results indicate that TOR acted more as a plasticizer than a compatibilizer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterizations of direct methanol fuel cell membrane from sulfonated polystyrene/poly(vinylidene fluoride) blend compatibilized with poly(styrene)‐b‐poly(methyl methacrytlate) block copolymer

This work concerned a development of sulfonated polystyrene (SPS)/poly(vinylidene fluoride) (PVDF) blend membrane for use as an electrolyte in a direct methanol fuel cell. The aim of this work was to investigate effects of the blend ratio on properties of the blend membranes. The partially SPS with various degrees of substitution were prepared by using propionyl sulfate as a sulfonating agent. After that, the optimum SPS was selected for further blending with PVDF, at various blend ratios. Poly(styrene)–poly(methyl methacrytlate) block copolymer (PS‐b‐PMMA), used as a compatibilizer, was synthesized via a controlled radical polymerization through the use of an iniferter. Thermal behaviors, water uptake, proton conductivity, and methanol permeability of various blend membranes were determine by using TGA, gravimetry, impedance analyzer, and gas chromatography, respectively. From the results, it was found that, water uptake and methanol permeability of the blend membranes tended to increase with the weight ratio of SPS. It was also found that the blend membranes were incompatible, especially those containing more than 40 wt % of the SPS. However, by adding 5 wt % of the block copolymer, the blend became more compatible. Mechanical strength, proton conductivity, and resistance to methanol crossover of the blend membrane remarkably increased after the compatibilization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermoplastic elastomeric blend of nitrile rubber and poly(styrene‐co‐acrylonitrile). I. Effect of mixing sequence and dynamic vulcanization on mechanical properties

The effects of dynamic vulcanization and blend ratios on mechanical properties and morphology of thermoplastic elastomeric (TPE) compositions, based on blends of nitrile rubber (NBR) and poly(styrene‐co‐acrylonitrile) (SAN), were studied. The TPE composition prepared by adding a rubber‐curatives masterbatch to softened SAN yields higher mechanical properties than that prepared by adding curatives to the softened plastic–rubber preblend. The blends having a higher rubber–plastic ratio (60 : 40 to 80 : 20) display thermoplastic elastomeric behavior, whereas those having a higher plastic–rubber ratio (50 : 50 to 90 : 10) display the behavior of impact‐resistant plastics. DSC studies revealed that NBR and SAN are thermodynamically immiscible. SEM studies of the thermoplastic elastomeric compositions show that SAN forms the matrix in which fine particles of NBR form the dispersed phase. It was further confirmed by dynamic mechanical thermal analysis. Dynamic vulcanization causes a decrease in the size of dispersed particles and improvement in mechanical properties. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1976–1987, 2003     

Thermoplastic elastomers based on epoxidized natural rubber and high‐density polyethylene blends: Effect of blend compatibilizers on the mechanical and morphological properties

Epoxidized natural rubber (ENR) with a level of epoxide groups of 20 mol % was prepared via the performic epoxidation method. It was then used to blend with high‐density polyethylene (HDPE) at various blend ratios. Three types of blend compatibilizers were prepared. These included a graft copolymer of HDPE and maleic anhydride (MA; i.e., HDPE‐g‐MA) and two types of phenolic modified HDPEs using phenolic resins SP‐1045 and HRJ‐10518 (i.e., PhSP‐PE and PhHRJ‐PE), respectively. We found that the blend with compatibilizer exhibited superior tensile strength, hardness, and set properties to that of the blend without compatibilizer. The ENR and HDPE interaction via the link of compatibilizer molecules was the polar functional groups of the compatibilizer with the oxirane groups in the ENR molecules. Also, another end of the compatibilizer molecules (i.e., HDPE segments) was compatibilizing with the HDPE molecules in the blend components. The blend with compatibilizer also showed smaller phase morphology than the blend without compatibilizer. Among the three types of the blend compatibilizer, HDPE‐g‐MA provided the blend with the greatest strength and hardness properties but the lowest set properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influences of dicumyl peroxide on morphology and mechanical properties of polypropylene/poly(styrene‐b‐butadiene‐b‐styrene) blends via vane‐extruder

Polypropylene (PP) and poly(styrene‐b‐butadiene‐b‐styrene) block copolymer (SBS) were melt‐blended in the presence of initiator system. Dicumyl peroxide (DCP)/Triallyl isocyanurate (TAIC) via self‐deigned VE, aiming at in situ reactive compatibilization of toughed PP/SBS blend. The reactivity, morphology and mechanical properties of PP/SBS/DCP/TAIC blends were studied. Online torque detection was conducted to monitor changes in viscosities of reactive compatibilized blends, which could give proof of the interfacial grafted reaction induced by DCP/TAIC system. The effect of reactive compatibilization on the dispersed particles sizes and interfacial adhesion was studied by scanning electron microscopy. Analysis on mechanical performance revealed the impact strength improved after treated by initiator system, moreover, the impact‐fractured surface observation showed, the failure mode changed from debonding mechanism of neat 50PP/50SBS blend to plastic deformation mechanism of blend containing 3.0 phr initiator system. With improved interfacial adhesion, compatibilized blends not only were toughened but also exhibited enhanced tensile strength and thermal stability. Dynamic mechanical analysis showed a reduction of between PP phase and the PB segments in SBS phase, indicating reactive compatibilization of the blend was achieved. In the final part, a brief discussion was given about the dominant effects from chain scission of PP matrix to intergrafting reactions of PP and SBS, under different content of DCP/TAIC initiator system. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41543.     

Blends of polypropylene with poly(cis‐butadiene) rubber. II. Small‐angle X‐ray scattering studies of the phase structure of immiscible blends of polypropylene with poly(cis‐butadiene) rubber

Pressed films of the blends of polypropylene (PP) with poly(cis‐butadiene) rubber (PcBR) were studied by IR spectra, small‐angle X‐ray scattering, and scanning electron microscopy. The problem of the interaction between different macromolecules in the blends of PP/PcBR is discussed by melt‐mixing at a temperature of 210°C using IR. X‐ray scattering from the relation of the phase was analyzed using Porod's law, and the interface layer thickness was calculated. The immiscibility of the blends of PP/PcBR was proved. The structure parameters, the correlation distance a_c, average chord lengths l?, and radius of gyration R?_g were obtained by the Debye–Buech statistical theory of scattering. Porod's index was calculated and the shape of the dispersed phase is discussed in relation to Porod's index in the blends. The morphology and structure of the blends were investigated by scanning electron microscopy. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2088–2094, 2002     

Morphology and dynamic mechanical properties of natural rubber/nitrile rubber blends containing trans‐polyoctylene rubber as a compatibilizer

The use of trans‐polyoctylene rubber (TOR) as a compatibilizer for blends of natural rubber (NR) and acrylonitrile‐butadiene rubber (NBR) was investigated using atomic force microscopy (AFM) and dynamic mechanical analysis (DMA). The NR/NBR blends containing varying proportions of TOR were prepared in an internal mixer. AFM micrographs of NR/NBR blend at 50/50 (w/w) composition showed heterogeneous phase morphology with NR as a matrix and NBR as a dispersed phase. Inclusion of TOR in the NR/NBR blend altered the phase morphology by reducing the size of the NBR phase. DMA of NR/NBR/TOR showed reduction in tan δ peak height of NBR and an increase in storage modulus E′ in the rubbery region for the NR/NBR blends. A comparison of the E′ obtained from experimental data with that from theoretical models was made to deduce the location of TOR in the blend. Based on the fittings of calculated and experimental values of E′, it was inferred that TOR was incorporated into the NR phase at lower proportion as well as at the interfacial region at higher proportion. The Cole–Cole plot illustrated the compatibilizing effect of TOR. Copyright © 2004 Society of Chemical Industry     

溶聚丁苯橡胶/炭黑/短纤维多相复合材料的动态力学性能

研究了短纤维用量和黏合水平、测试温度及频率对溶聚丁苯橡胶（SSBR）／炭黑／短纤维复合材料（SFRC）动态力学性能的影响。结果表明,SFRC的储能模量（E’）随短纤维用量的增加而增大;填充预处理短纤维的SFRC的E’大于填充同种未处理短纤维的SFRC,损耗因子（tanδ）则是后者大于前者（填充20份尼龙短纤维的SFRC除外）。与相同填充量的纯炭黑硫化胶相比,短纤维部分取代炭黑后,硫化胶在大于15℃时的E’增大（填充未处理聚酯短纤维的SFRC除外）,tanδ减小;SFRC的E’和tanδ随频率的增加而增大,但频率为50～100Hz时,随着温度的升高,短纤维用量越高,SFRC的E’减小,且E。和tanδ受频率的影响越小。     

Regulation of trans‐1,4‐polyisoprene crystallinity and mechanical properties of styrene‐butadiene rubber/trans‐1,4‐polyisoprene vulcanizate

The effects of processing temperature and bis‐[γ‐(triethoxysilyl)‐propyl]‐tetrasulfide (Si69) on crystallization, morphology, and mechanical properties of styrene‐butadiene rubber (SBR)/trans‐1,4‐polyisoprene (TPI) vulcanizate are investigated. The crystallinity and crystalline melting temperature (T_m) of TPI in the vulcanizates with TPI/silica/(Si69) pre‐mixed at 150 °C are much lower than that pre‐mixed at 80 °C. At the same pre‐mixing temperature, the presence of 1 phr Si69 leads to a decreased crystallinity and T_m. The TPI domains with phase size of about 1 μm and silica are well dispersed in the vulcanizate, and TPI crystals get smaller in size and less in amount by pre‐mixing TPI, silica and Si69 at 150 °C. The vulcanizates with TPI/silica/(Si69) pre‐mixed at 150 °C have decreased tensile strength and modulus at a given extension than that pre‐mixed at 80 °C. At the same pre‐mixing temperature, the tensile strength and modulus of the vulcanizate increase with the addition of 1 phr Si69. The crystallinity of TPI component in SBR/TPI vulcanizate is effectively controlled by changing processing temperature and adding Si69, which is important for theoretical research and practical application of TPI. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44395.     

Morphology,mechanical properties,and failure topography of semi‐interpenetrating polymer networks based on natural rubber and polystyrene

Semi‐interpenetrating networks (semi‐IPNs) were prepared from natural rubber (NR) and polystyrene (PS) by the sequential method. In these semi‐IPNs the NR phase was crosslinked while the PS phase was uncrosslinked. Different initiating systems such as dicumyl peroxide (DCP), benzoyl peroxide (BPO), and the azobisisobutyronitrile (AIBN) system were used for polymerizing the PS phase. The blend ratio was varied by controlling the swelling of NR in the styrene monomer. The mechanical properties of the semi‐IPNs, namely, density, tensile strength, tear strength, elongation at break, tension set, tensile set, impact strength, and hardness, were determined. The morphology of different IPNs was studied using scanning electron microscopy. A compact morphology with a homogeneous phase distribution was observed in the semi‐IPNs. The properties of the semi‐IPN do not change much with the initiating system. However, in most cases, the DCP initiating system showed slightly superior performance. The tensile and tear‐strength values of the IPNs were found to increase with increasing plastomer content. The crosslink density of the semi‐IPNs also increased with increase in the polystyrene content. The experimental values were compared with theoretical models such as series, parallel, Halpin Tsai, Coran, Takayanaki, Kerner, and Kunori. The tensile and tear‐fracture surfaces were examined using a scanning electron microscope. The fracture patterns were correlated with the strength and nature of the failure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2327–2344, 2000     

Use of natural rubber‐g‐polystyrene as a compatibilizer in casting natural rubber/polystyrene blend films

Natural rubber/polystyrene (NR/PS) blend films with weight ratios of 70/30, 60/40, and 50/50 were prepared using polystyrene grafted natural rubber copolymers (NR‐g‐PS) as the compatibilizer. Copolymers with molar ratios of 90/10, 80/20, and 70/30 were synthesized via emulsion copolymerization using tert‐butyl hydroperoxide/tetraethylene pentamine as an initiator. The copolymers were subsequently added into the blends at 0, 5, 10, 15, 20, 25, and 30 phr. The mixtures were cast into films by the solution‐casting method using toluene as the casting solvent. Mechanical and morphological properties of the prepared films were investigated. The film prepared from 80/20 NR‐g‐PS showed higher tensile and tear strength, as well as finer domain size of the dispersed phase, than those prepared from 90/10 and 70/30 NR‐g‐PS. However, the mechanical properties of the films were decreased at high loading of the copolymers. In addition, themogravimetric analysis revealed that weight loss was decreased upon introduction of the compatibilizer. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 826–831, 2005     

The effect of UV‐irradiation and molten medium on the mechanical and thermal properties of polystyrene–polycarbonate blends

Polymer materials with improved properties can be obtained through polymer blends. As a polymer mixture is generally immiscible and incompatible, it is necessary to develop new methods to improve the interfacial adhesion. The aim of this work is to find formulations and associated processes to upgrade engineering polystyrene (PS) and polycarbonate (PC) polymer blends with the objective of using the best “process‐formulation” couple. In this study, blends of PS/PC were prepared in molten medium using reactive extrusion after UV‐irradiation. The effects of UV‐irradiation on some properties of blends under molten medium were investigated by differential scanning calorimetry (DSC), fourier transform infrared (FTIR), and thermogravimetric analysis (TGA). The data showed that the presence of polycarbonate in the blend increased the tensile strength and elongation at break with respect to pure PS. The mechanical properties of the blends were improved after irradiation. All irradiated blends are thermally more stable than those nonirradiated. Chemical changes can be clearly seen in FTIR spectra through two bands assigned to C?O and OH groups. The mutual influence between the PS/PC polymer blends compositions during UV‐irradiation was studied. PS and PC have different photo‐mechanisms due to the larger UV absorption of polystyrene and formation of more stable tertiary carbon radicals. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012