Modification of UV‐cured epoxy resins with fluorescent sensors through photopolymerization and click chemistry reactions and preparation of polarity‐sensitive films

In this work, functionalization of epoxy films with dansyl and naphthalimide fluorophores is described. The procedure involves UV‐photopolymerization of an epoxy formulation that includes bromomethyl reactive groups, and their post‐functionalization modification through a click strategy. Quantitative click reaction within the bulk of the film allows one to obtain films in which the fluorophore is uniformly and covalently linked throughout the epoxy network. Depending on the chromophore bounded, the films are sensitive to different stimuli. Evaluation of the fluorescence emission of the films shows a linear response towards changes in polarity but less sensitivity than that of the low‐molecular‐weight chromophore. © 2013 Society of Chemical Industry     

Investigation on the effect of the presence of hyperbranched polymers on thermal and mechanical properties of an epoxy UV‐cured system

The use of hydroxyl‐functionalized hyperbranched polymers (HBPs) (Boltorn^® H20, H30 and H40) was investigated with respect to a UV‐cured epoxy system. Their presence induced an increase of the final epoxy conversion, which was interpreted on the basis of a chain‐transfer reaction. A decrease of the T_g values in the photocured films was observed when the amount of HBP additive in the photocurable formulation was increased. When the amount of HBP in the photocurable resin was increased, the density of photocured films increased, indicating a decrease on the free volume. Moreover, a clear increase in toughness was observed and attributed to the plasticization effect induced by the presence of HBP. This effect is particularly interesting for epoxy thermosets, which are characterized by good mechanical properties, although they are brittle and fragile. By increasing the toughness properties of these photocured resins it may be possible to broad their applications. Copyright © 2005 Society of Chemical Industry     

New thermosets obtained from bisphenol A diglycidyl ether and hydroxyl‐ended hyperbranched polymers partially blocked with benzoyl and trimethylsilyl groups

New epoxy thermosets with improved flexibility were prepared by chemical modification of bisphenol A diglycidyl ether (DGEBA) with hyperbranched polymers (HBPs). Hydroxyl‐ended hyperbranched polyesters were modified by blocking part of the hydroxyl groups with trimethylsilyl or benzoyl groups. The curing of mixtures of DGEBA with various proportions of two modified HBPs using ytterbium triflate as cationic initiator was investigated using differential scanning calorimetry and thermomechanical analysis. The characterization of these materials was performed using several thermal analysis techniques and their morphology was investigated using electron microscopy. High proportions of HBPs reduced the glass transition temperature and the relaxed storage modulus but barely affected gelation. The overall curing shrinkage was controlled by the content of hydroxyl groups and by the changes of HBP molecular interactions during curing. The results indicated that the relative proportion and type of terminal groups play a role in the evolution of the curing and the properties of the thermosets. Hydroxyl groups promoted the covalent incorporation of the HBP to the network via hydroxyl‐induced chain‐transfer reactions, whereas benzoyl groups promoted phase separation. Formulations containing HBP blocked with benzoyl groups showed two phases connected through covalent linkages between the HBP‐rich phase and the epoxy matrix. Copyright © 2010 Society of Chemical Industry     

Processing and chemorheology of epoxy resins and their blends with dendritic hyperbranched polymers

Toughened epoxy systems have found increasing applications in automotive, aerospace, and electronic packaging industries. The present article reported work done for elucidation of gelation and vitrification for various epoxy systems and their blends with dendritic hyperbranched polymers (HBPs) having epoxy and hydroxyl functionality. Gel time was found to increase with increasing functionality from diglycidyl ether of bisphenol A (DGEBA) to tetraglycidyl diaminodiphenyl methane (TGDDM). The vitrification point was clearly identified from rheological experiments for triglycidyl p‐amino phenol (TGAP) and TGDDM. In the case of DGEBA a clear display of vitrification was not observed. TGDDM underwent vitrification sooner than did TGAP. Hydroxyl‐functionalized HBP reduced the gel time of the blends because of the accelerating effect of –OH groups to the epoxy curing reaction. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1604–1610, 2004     

Influence of a long‐side‐chain‐containing reactive diluent on the structure and mechanical properties of UV‐cured films

The dimethacrylate reactive diluent (HEMA‐DDSA), a long‐side‐chain‐containing reactive diluent, was prepared by reacting 2‐dodecen‐1‐ylsuccinic anhydride with two equivalents of hydroxyethyl methacrylate. Its structure was characterized by IR and ¹H NMR spectroscopy. This new diluent was added into the formulation of UV‐curable epoxy acrylate networks. Results show that the formulation with the addition of HEMA‐DDSA has massively reduced viscosity and shows several attractive properties of epoxy acrylate oligomers. The mechanical resistance of the films is dramatically enhanced with the incorporation of long alkyl groups derived from HEMA‐DDSA, the plastic deformation zone expands, thus decreasing the inner stress of the polymer structure. Moreover, the cured coatings have a higher glass transition temperature as the percentage of HEMA‐DDSA is increased up to 5 wt%. Due to the excellent integrated performance of the polymeric films, HEMA‐DDSA proved to be an effective reactive diluent, which is of potential interest for applications in high performance materials. © 2016 Society of Chemical Industry     

High‐contrast,high‐sensitivity aqueous base‐developable polynorbornene dielectric

The impact of multifunctional epoxy‐based additives on the crosslinking, photolithographic properties, and adhesion properties of a tetramethyl ammonium hydroxide developable, polynorbornene (PNB)‐based dielectric was investigated. Three different multifunctional epoxy additives were investigated: di‐functional, tri‐functional, and tetra‐functional epoxy compounds. The tetra‐functional epoxy crosslinker enhanced the UV absorbing properties of the polymer at 365 nm wavelength. It was found that the epoxy photo‐catalyst could be efficiently activated without a photosensitizer when the tetra‐functional epoxy was used. The polymer mixture with additional (3 wt %) tetra‐functional epoxy crosslinker and without a UV sensitizer showed improved sensitivity by a factor of 4.7 as compared to a polymer mixture containing the same number of equivalents of non‐UV sensitive epoxy with a UV sensitizer. The contrast improved from 7.4 for the polymer mixture with non‐UV absorbing epoxy and a UV sensitizer to 33.4 for the new formulation with 3 wt % tetra‐functional epoxy and no UV sensitizer. The addition of the tetra‐functional epoxy crosslinker also improved the polymer‐to‐substrate adhesion, which permitted longer development times, and allowed the fabrication of high‐aspect‐ratio structures. Hollow‐core pillars were fabricated in 96‐µm thick polymer films with a depth‐to‐width aspect‐ratio of 14 : 1. The degree of crosslinking in the cured films was studied by nanoindentation and swelling measurements. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Rheological behavior in the molten state and solution of hyperbranched polyester of fourth and fifth generation

The rheological behavior in the molten state and solution of hyperbranched polyol polyesters (HBPs) obtained by one step (HBP4, HBP5), step by step (HBP4P, HBP5P), and combination of both (HBP1‐4, HBP1‐5) was studied. Under conditions of dynamic oscillatory shear, all HBPs presented a shear‐thinning behavior and under steady shear they showed a Newtonian behavior. Also, the steady shear viscosities decreased with increasing temperature. The behavior of HBPs was mainly viscous, except for the HBP4P that showed higher storage modulus and reduction of complex viscosity when increasing the angular frequency. The HBPs presented higher complex viscosity than steady shear and they did not follow the Cox‐Merz rule. The HBPs in solution presented a plateau region at shear rate lower than 40 s⁻¹ but a shear‐thickening behavior at shear rate higher than 40 s⁻¹. The viscosities of HBPs in solution (in the plateau region) and molten state increase in the following order: HBP5P > HBP1‐5 > HBP4P > HBP1‐4 > HBP4 > HBP5. These results are not in agreement with the values of the number average molar mass obtained by vapor pressure osmometry due to different interaction between HBPs molecules. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Novel thermosets based on DGEBA and hyperbranched polymers modified with vinyl and epoxy end groups

The cationic polymerization of DGEBA with two hyperbranched polymers (HBPs) with epoxy or vinyl end groups, using ytterbium triflate as initiator, has been studied. These HBPs have been obtained from commercial Boltorn H30 of which terminal hydroxyl groups have been replaced with long aliphatic ester chains having vinyl or epoxy end groups. Differences between the HBPs added as modifiers are observed with respect to the curing kinetics, network development, properties and morphology of the cured materials. While terminal epoxy groups ease the solubility of the HBP in DGEBA and allows its covalent incorporation into the network structure, the HBP with vinyl terminal groups is only miscible at high temperature and phase-separates during curing. As a consequence, morphology and thermal–mechanical properties are strongly dependent on the HBP employed.     

Self‐segregating hyperbranched polymer/silver nanoparticle hybrids in thermoplastic polyurethane films

Self‐segregating hyperbranched polymer (HBP) additives have been utilized to concentrate silver nanoparticles (AgNPs) at the air interface of polyurethane films. The limited spontaneous surface migration of the AgNPs was enhanced through the addition of appropriately functionalized HBPs. Both amine and thiol terminated additives were employed to allow interaction of the HBP with the nanoparticles. Both types of additives increased surface concentration of silver modestly, though the thiol‐terminated HBPs demonstrated nearly a seven‐fold enhancement of surface migration. It was also found that wholly‐aliphatic HBPs demonstrated only slightly reduced ability to bias AgNP concentration as compared to HBPs functionalized with perfluorinated chains. In addition, films containing 1% total silver concentration were tested for antimicrobial activity using the ASTM‐E 2180 protocol. Significant reduction of the microorganisms was observed for all samples, 6‐log reduction was achieved for the gram‐negative bacteria P. aeruginosa, the gram‐positive bacteria S. aureus, and the fungi C. albicans. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Hyperbranched polymer/montmorillonite clay nanocomposites

Two to four pseudo-generation aliphatic hyperbranched polymers (HBPs) with -OH end-groups have been solution processed with various types of montmorillonite (MMT) layered alumino-silicate clays, and carefully dried to produce solid HBP/MMT nanocomposites. Exfoliated nanocomposites were obtained by processing the polyester HBPs with up to 20 wt% Na⁺ MMT in water, and intercalation only became dominant at higher loadings, for which the MMT layer spacing was directly dependent on the HBP pseudo-generation number. Intercalation was observed at much lower MMT contents in HBPs processed with different organically modified MMTs in THF. In this case, the absolute MMT layer spacings in the nanocomposites showed little apparent dependence on the nature of the organic modifier and the pseudo-generation number of the HBP, although the difference between the final layer spacing and its value prior to mixing increased significantly with the polarity of the organic modifier. The various HBP/MMT nanocomposites were incorporated into polyurethane formulations by melt processing in the presence of a low molar mass polyol or solution processing in THF. Na⁺MMT contents as low as 1.2 wt% led to an increase in the rubbery plateau modulus by about 60% with respect to that of the corresponding unfilled matrix, whereas much smaller relative increases were observed with unexfoliated or partly exfoliated MMT.     

Biolignin™ based epoxy resins

Wheat straw Biolignin? was used as a substitute of bisphenol‐A in epoxy resin. Synthesis was carried out in alkaline aqueous media using polyethyleneglycol diglycidyl ether (PEGDGE) as epoxide agent. Structural study of Biolignin? and PEGDGE was performed by solid‐state ¹³C NMR and gel permeation chromatography, respectively, before epoxy resin synthesis. Biolignin? based epoxy resins were obtained with different ratios of Biolignin? : PEGDGE and their structures were analyzed by solid‐state ¹³C NMR. The crosslinking of PEGDGE with Biolignin? was highlighted in this study. Properties of Biolignin? based epoxy resins were analyzed by differential scanning calorimetry and dynamic load thermomechanical analysis as well as compared with those of a bisphenol‐A epoxy‐amine resin. Depending on the epoxy resin formulation, results confirmed the high potential of Biolignin? as a biosourced polyphenol used in epoxy resin applications. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Ethoxysilyl-modified hyperbranched polyesters as mulitfunctional coupling agents for epoxy-silica hybrid coatings

Partially ethoxysilyl-modified hyperbranched aliphatic-aromatic polyesters (HBPs) were effectively used as toughening as well as multi-site coupling agents in the preparation of organic-inorganic UV-thermal dual-cured epoxy/TEOS coatings. Through chain transfer reaction of the phenolic terminal units of the HBPs effective incorporation in the epoxy resin is achieved in the photo-initiated cationic polymerization whereas the ethoxysilane groups allow effective formation of a strongly interconnected inorganic-organics network during the in-situ sol-gel process with TEOS by binding the organic to the inorganic phase. Under those conditions, the addition of the inorganic precursor to the epoxy/HPB (20 wt%) system induced an increase of the storage modulus and more important, an improvement of the viscoelastic properties by extending the performance of the elastic modulus to higher temperatures. Thus, highly transparent hybrid coatings with enhanced thermal-mechanical and surface hardness properties resulted by the use of the partially ethoxysilyl-modified HBPs as multifunctional coupling agents.     

High‐performance epoxy hybrid nanocomposites containing organophilic layered silicates and compatibilized liquid rubber

A mixture of two epoxy resins, tetraglycidyl 4,4′‐diaminodiphenyl methane and bisphenol‐A diglycidylether, cured with 4,4′‐diaminodiphenyl sulfone, was used as matrix material for high‐performance epoxy hybrid nanocomposites containing organophilicly modified synthetic fluorohectorite and compatibilized liquid six‐arm star poly(propylene oxide‐block‐ethylene oxide) (abbreviated as PPO). The hydroxy end groups of the poly(propylene oxide‐block‐ethylene oxide) were modified, yielding a six‐arm star PPO with an average of two pendant stearate chains, two phenol groups, and two hydroxy end groups. The alkyl chains of the stearate end groups played an important role in tailoring the polarity of the polymer. Its phenol end groups ensured covalent bonding between liquid polymer and epoxy resin. Two different organophilic fluorohectorites were used in combination with the functionalized PPO. The morphology of the materials was examined by transmission electron microscopy. The hybrid nanocomposites were composed of intercalated clay particles as well as separated PPO spheres in the epoxy matrix. As determined by dynamic mechanical analysis, the prepared composites possessed glass‐transition temperatures around 220°C. Although the tensile moduli remain unaltered, the tensile strengths of the hybrid materials were significantly improved. The relatively high fracture toughness of the neat resin, though, was not preserved for the hybrid resins. Scanning electron microscopy of the fracture surfaces revealed extensive matrix shear yielding for the neat resin, whereas the predominant fracture mode of the hybrid nanocomposites was crack bifurcation and branching. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3088–3096, 2004     

Effect of molecular weight and content of PDMS on morphology and properties of silicone‐modified epoxy resin

To achieve a stable blend of a bisphenol A type epoxy resin and poly(dimethylsiloxane) (PDMS), reaction between hydroxyl (OH) groups of the epoxy and silanol groups of hydroxyl‐terminated(HT) PDMS has been investigated. The chemical structures of the HTPDMS‐modified epoxies were characterized by Fourier transform infrared (FTIR) and ¹H‐ and ¹³C‐NMR spectroscopy. To allow further understanding of the influence of viscosity and content of HTPDMS on the blend morphology, four different viscosities of HTPDMS were used in three content levels. The morphologies of modified epoxy resins were observed with optical microscopy. The modified epoxies were cured with a cycloaliphatic polyamine. The morphologies of modified epoxies were investigated by using scanning electron microscopy (SEM)/energy dispersive X‐ray (EDX) technique. The cured films showed droplet in matrix morphology with different mean droplets size which was influenced by the viscosity and the content of the incorporated HTPDMS. To illustrate the effect of the morphologies of the cured samples on mechanical properties, tensile strength tests were performed. The introduction of HTPDMS into the epoxy altered the tensile behavior according to its viscosity and content. Surface properties of the cured films were evaluated by sessile drop method. The results clearly indicate that the hydrophilic surface of the epoxy turns to a hydrophobic one due to the modification with HTPDMS. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Characterization of hyperbranched polyol polyesters based on 2,2‐bis (methylol propionic acid) and pentaerythritol

Hyperbranched polyesters (HBPs) of fourth and fifth generation were synthesized by procedures involving one step (HBP4, HBP5), step by step (HBP4P, HBP5P), and combination of both of them (HBP1‐4, HBP1‐5) using 2,2‐bis(methylol)propionic acid (DMPA), pentaerythritol (PE), and acid catalysis. The characterization of the polyesters was done by nuclear magnetic resonance (NMR), rheology on solution, Fourier transform infrared spectroscopy (FTIR), and acid and hydroxyl values. The degree of branching of polyesters (DB) and the average molecular mass and polymerization degree _NMR were calculated by Frey and Fréchet methods and (DP)_NMR, respectively, being higher for HBP4P sample. The molecular structure of polyesters depends mainly on of the synthesis method. The hydroxyl values were larger than 430 mg/g KOH for all HBPs, and the conversion was controlled between 90 and 93% to avoid excessive cyclization reactions. The steady shear viscosities at different temperatures and at 41.77 s^?1 shear rate were measured for all HBPs solutions in dimethyl formamide (DMF) showing a shear thickening behavior. The flow activation energies (E_a) were calculated by Arrhenius equation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Fluorinated epoxides as surface modifying agents of UV‐curable systems

Two commercially available epoxy‐fluorinated monomers, 3‐(perfluorooctyl)‐1,2‐propenoxide and 3‐(1H, 1H, 9H‐hexadecafluorononyloxyl)‐1,2 propenoxide, were used as modifying additives for UV curable systems. These two fluorinated monomers were mixed, in small amounts (less than 1% w/w) with a hydrogenated epoxy monomer 1,4‐cyclohexanedimethanol‐diglycidyl ether. The mixtures were coated on glass substrate and UV‐cured, giving rise to transparent films. Notwithstanding their very low concentrations, the fluorinated monomers caused a change in the surface properties of the films, without changing their curing conditions and their bulk properties. The air side of the coatings became highly hydrophobic, while the substrate side was unmodified. As shown by XPS measurements, the fluorinated monomers were able to concentrate selectively on the air side of the films, forming a fluorinated layer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1524–1529, 2003     

Thermomechanical and barrier properties of UV‐cured epoxy/O‐montmorillonite nanocomposites

Mixtures of an epoxy resin and organophilic montmorillonites were subjected to ultraviolet (UV)‐induced photopolymerization. Two types of commercially available nanoclays, namely Cloisite 30B and Cloisite Na⁺, were modified through interaction with organic compatibilizers (dodecylsuccinic anhydride, octadecylamine, octadecyl alcohol, and octadecanoic acid). The modified nanoclays, dispersed in the liquid epoxy resin at 5 wt%, were photopolymerized to get nanocomposite films. The kinetics of the photopolymerization was evaluated by means of real‐time Fourier transform infrared spectroscopy. The modified nanoclays and their nanocomposites were characterized through X‐ray diffractometry; transmission electron microscopy showed the presence of intercalated and partially exfoliated morphologies in the nanocomposites. Thermogravimetric and dynamic‐mechanical analyses showed an increase of the thermal properties and an increase of the glass transition temperatures of the nanocomposites compared with that of the neat UV‐cured resin. Finally, the oxygen barrier properties of nanocomposite films, coated on a polyethyleneterephtalate substrate, were evaluated; the decrease of permeability was correlated with the degree of exfoliation of the nanocomposites. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Extrusion blown films of poly(lactic acid) chain‐extended with food grade multifunctional epoxies

The effectiveness and efficiency of two food grade multifunctional epoxies with low and high epoxy equivalent weights in chain extending/branching poly(lactic acid) (PLA) were studied in a torque rheometer. Processing PLA and chain extender (CE) at 200°C for 300 s not only chain‐extended PLA effectively as indicated by a significant increase in the mixing torque as well as PLA's melt viscosity and molecular weight, but also branched it leading to its reduced crystallinity. Chain extension occurred through the ring opening reaction of epoxy groups in the CE with PLA's hydroxyl and/or carboxyl groups. CE with lower epoxy equivalent weight was more efficient due to its higher reactivity. Secondly, the processabilities of PLA films chain‐extended and branched with various amounts of the most efficient CE were assessed. Like in torque rheometer, chain extension and branching also occurred during film production as indicated by PLA's increased molecular weight and decreased crystallinity when blended with CE. However, film manufacture was feasible only for blends with up to 0.5% CE, becoming unprocessable above this content due to chain entanglement leading to increased viscosity. Chain extension/branching of PLA was beneficial in overcoming film's brittleness since its impact strength increased almost linearly with the CE content. POLYM. ENG. SCI., 59:2211–2219, 2019. © 2019 Society of Plastics Engineers     

Structure–property correlation study of hyperbranched polyurethane–urea (HBPU) coatings

This paper deals with the structure–property relation of different HBPU coatings based on the variation of parameters like, NCO/OH ratio, generation number and type of diisocyanates used. For this, the NCO terminated HBPU prepolymers were synthesized first by reacting the different generation hyperbranched polyesters (HBPs) with excess diisocyanates. In the next step, these HBPU prepolymer coated films were completely moisture cured to get the desired HBPU coatings. The synthesized polymers were confirmed by ¹H, ¹³C NMR and FT-IR spectroscopy methods whereas structure–property relation was drawn from the FT-IR peak deconvolution technique. The degree of branching (DB) and percent composition of different structural units present in the HBPs were calculated from the ¹H and ¹³C NMR data by using Fretch equation. The melt viscosity study of different HBP samples suggests that most polyester sample showed Newtonian behavior. The coating film properties were studied by DMTA, TGA, UTM, and contact angle measurement instruments. DMTA and TGA data shows that the increase of NCO/OH ratio and generation number had a favorable impact on storage modulus (E′), glass transition temperature (T_g), onset degradation temperature (T_1ON) and char residue values of the coatings. The contact angle and UTM data suggest that the hydrophobicity and tensile strength increases but flexibility decreases with increasing the NCO/OH ratio.     

Rheological properties of hyperbranched polymer/poly(ethylene terephthalate) reactive blends

The rheological properties in solution, in shear and in uniaxial elongation of poly(ethylene terephthalate) (PET) reacted together with hyperbranched polymers (HBPs) were investigated. Two different PET grades, of low and high molecular weights, were compounded with sub‐ to over‐stoichiometric concentrations of HBPs of second and fourth pseudo‐generation, and subsequently subjected to a solid‐state polycondensation (SSP). The formation of microgels, which occurs at high HBP concentration, gave rise to a large increase in melt elasticity and a related decrease in melt strength. At low HBP concentrations, the complex viscosity of the unreacted HBP/PET was considerably reduced, thus demonstrating a lubrication effect of the HBP molecules. During SSP, the intrinsic and shear viscosities exhibited a gradual increase, which was similar for both PET and HBP/PET blends, and was correlated to an increase in molecular weight, through linear‐chain extension and branching reactions. The elongational viscosity of the reactive blends was also increased as a function of reaction time, and this increase was much larger in the case of the HBP/PET blends. A 400% increase in melt strength of the PET was obtained by combining SSP and trace amounts of an HBP of second generation, without any decrease in drawability.