Novel zero-current-switching PWM converters

This paper presents a new family of pulsewidth-modulated (PWM) converters, featuring soft commutation of the semiconductors at zero current (ZC) in the transistors and zero voltage (ZV) in the rectifiers. Besides operating at constant frequency and with reduced commutation losses, these new converters have output characteristics similar to the hard-switching-PWM counterpart, which means that there is no circulating reactive energy that would cause large conduction losses. The new family of zero-current-switching (ZCS)-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The advantages of the new ZCS-PWM boost converter employing IGBTs, rated at 1.6 kW and operating at 20 kHz, are presented. This new ZCS operation can reduce the average total power dissipation in the semiconductors practically by half, when compared with the hard-switching method. This new ZCS-PWM boost converter is suitable for high-power applications using IGBTs in power-factor correction. The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter are provided in this paper to verify the performance of this new family of converters     

New family of zero-current-switching PWM converters using a new zero-current-switching PWM auxiliary circuit

A new family of zero-current-switching (ZCS) pulsewidth-modulation (PWM) converters using a new ZCS-PWM auxiliary circuit is presented in this paper. The main switch and auxiliary switch operate at ZCS turn-on and turn-off, and the all-passive semiconductor devices in the ZCS-PWM converters operate at zero-voltage-switching (ZVS) turn-on and turn-off. Besides operating at constant frequency and reducing commutation losses, these new converters have no additional current stress and conduction loss in the main switch in comparison to the hard-switching converter counterpart. The PWM switch model and state-space averaging approach is used to estimate and examine the steady-state and dynamic character of the system. The new family of ZCS-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter, rated 1.6 kW and operating at 30 kHz, are provided in this paper to verify the performance of this new family of converters.     

A novel ZCS-PWM power-factor preregulator with reduced conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Nine transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 50 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.3% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.     

A new single-phase ZCS-PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching (ZVS) in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved because of the following reasons: 1) the circulating current for the soft switching flows only through the auxiliary circuit; 2) a minimum number of switching devices are involved in the circulating current path; and 3) the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM-switch model is used to predict the system performance. A prototype rated at 1 kW, operating at 60 kHz, with an input alternating current voltage of 220 V/sub rms/ and an output voltage of 400 V/sub dc/, has been implemented in laboratory. An efficiency of 98.3% and a power factor over 0.99 have been measured. Analysis, design, and the control circuitry are also presented in this paper.     

A New Family of Zero-Current-Switching (ZCS) PWM Converters

A new family of zero-current-switching (ZCS) pulsewidth-modulated (PWM) converters which uses a new ZCS-PWM switch cell is presented in this paper. The main switch and auxiliary switch operate at ZCS turn-on and turn-off, and all the passive semiconductor devices in the ZCS-PWM converter operate at zero-voltage-switching (ZVS) turn-on and turn-off. Besides operating at constant frequency and with reduced commutation losses, these new converters have no additional current stress in comparison to the hard-switching converter counterpart. The new family of ZCS-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The PWM switch model and state-space averaging approach is used to estimate and examine the steady-state and dynamic character of the system. The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter, rated 1 kW and operating at 30 kHz, are provided in this paper to verify the performance of this new family of converters.     

A true ZCZVT commutation cell for PWM converters

This paper introduces a true zero-current and zero-voltage transition (ZCZVT) commutation cell for DC-DC pulsewidth modulation (PWM) converters operating with an input voltage less than half the output voltage. It provides zero-current switching (ZCS) and zero-voltage switching (ZVS) simultaneously, at both turn on and turn off of the main switch and ZVS for the main diode. The proposed soft-switching technique is suitable for both minority and majority carrier semiconductor devices and can be implemented in several DC-DC PWM converters. The ZCZVT commutation cell is placed out of the power path, and, therefore, there are no voltage stresses on power semiconductor devices. The commutation cell consists of a few auxiliary devices, rated at low power, and it is only activated during the main switch commutations. The ZCZVT commutation cell, applied to a boost converter, has been analyzed theoretically and verified experimentally. A 1 kW boost converter operating at 40 kHz with an efficiency of 97.9% demonstrates the feasibility of the proposed commutation cell     

Novel high-power-factor ZCS-PWM preregulators

This paper introduces novel zero-current-switching (ZCS) pulsewidth-modulated (PWM) preregulators based on a new soft-commutation cell, suitable for insulated gate bipolar transistor applications. The active switches in these proposed rectifiers turn on in zero current and turn off in zero current-zero voltage. In addition, the diodes turn on in zero voltage and their reverse-recovery effects over the active switches are negligible. Moreover, based on the proposed cell, an entire family of DC-to-DC ZCS-PWM converters can be generated, providing conditions to obtain naturally isolated converters, for example, derived buck-boost, Sepic and Zeta converters. The novel AC-to-DC ZCS-PWM boost and Zeta preregulators are presented in order to verify the operation of this soft-commutation cell. In order to minimize the harmonic contents of the input current, increasing the AC power factor the average-current-mode control is used, obtaining preregulators with AC power factor near unity and high efficiency at wide load range. The principle of operation, theoretical analysis, design example, and experimental results from test units for the novel preregulators are presented. The new boost preregulator was designed to nominal values of 1.6 kW output power, 220 V_rms input voltage, 400 V_dc output voltage, and operating at 20 kHz. The measured efficiency and power factor of the new ZCS-PWM boost preregulator were 96.7% and 0.99, respectively, with an input current total harmonic distortion (THD) equal to 3.42% for an input voltage with THD equal to 1.61%, at rated load     

A new family of ZVS-PWM active-clamping DC-to-DC boost converters:analysis, design, and experimentation

The purpose of this paper is to introduce a new family of zero-voltage switching (ZVS) pulse-width modulation (PWM) active-clamping DC-to-DC boost power converters. This technique presents ZVS commutation without additional voltage stress and a significant increase in the circulating reactive energy throughout the power converters. So, the efficiency and the power density become advantages when compared to the hard-switching boost power converter. Thus, these power converters may become very attractive in power factor correction applications. In this paper, the complete family of boost power converters is shown, and one particular circuit, taken as an example, is analyzed, simulated and experimented. Experimental results are presented, taken from a laboratory prototype rated at 1600 W, input voltage of 300 V, output voltage of 400 V, and operating at 100 kHz. The measured efficiency at full load was 98%, and the power converter kept an efficiency up to 95% from 17% to 100% of full load, without additional voltage and current stresses     

Novel zero-Voltage-transition PWM DC-DC converters

A new family of zero-voltage-switching (ZVS) pulsewidth-modulated (PWM) converters that uses a new ZVS-PWM switch cell is presented in this paper. Except for the auxiliary switch, all active and passive semiconductor devices in the ZVS-PWM converters operate at ZVS turn ON and turn OFF. The auxiliary switch operates at zero-current-switching (ZCS) turns ON and OFF. Besides operating at constant frequency, these new converters have no overvoltage across the switches and no additional current stress on the main switch in comparison to the hard-switching converter counterpart. Auxiliary components rated at very small current are used. The principle of operation, theoretical analysis, and experimental results of the new ZVS-PWM boost converter, rated 1 kW, and operating at 80 kHz, are provided in this paper to verify the performance of this new family of converters.     

Novel zero-voltage and zero-current-switching (ZVZCS) full-bridge PWM converter using coupled output inductor

A novel zero-voltage and zero-current-switching (ZVZCS) full-bridge pulse-width-modulated (PWM) converter is proposed to improve the previously proposed ZVZCS full-bridge PWM converters. By employing a simple auxiliary circuit with neither lossy components nor active switches, soft-switching of the primary switches is achieved. The proposed converter has many advantages such as simple auxiliary circuit, high efficiency, low voltage stress of the rectifier diode and self-adjustment of the circulating current, which make the proposed converter attractive for the high voltage and high power applications. The principles of operation and design considerations are presented and verified on the 4 kW experimental converter operating at 80 kHz.     

A novel zero-Voltage-switching PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-voltage-switching PWM (ZVS-PWM) auxiliary circuit is configured in the presented ZVS-PWM rectifier to perform ZVS in the main switches and the passive switches, and zero-current switching in the auxiliary switch. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZVS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path, and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Nine transition states for describing the behavior of the ZVS-PWM rectifier in one switching period are described. A prototype rated at 1 kW, operating 80 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage of 400 V/sub dc/ has been implemented in the laboratory. An efficiency of 96.7% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.     

Novel zero-current-switching (ZCS) PWM switch cell minimizingadditional conduction loss

This paper proposes a new zero-current-switching (ZCS) pulsewidth modulation (PWM) switch cell that has no additional conduction loss of the main switch. In this cell, the main switch and the auxiliary switch turn on and turn off under zero-current condition. The diodes commutate softly and the reverse-recovery problems are alleviated. The conduction loss and the current stress of the main switch are minimized, since the resonating current for the soft switching does not flow through the main switch. Based on the proposed ZCS PWM switch cell, a new family of DC-to-DC PWM converters is derived. The new family of ZCS PWM converters is suitable for the high-power applications employing insulated gate bipolar transistors. Among the new family of DC-to-DC PWM converters, a boost converter was taken as an example and has been analyzed. Design guidelines with a design example are described and verified by experimental results from the 2.5 kW prototype boost converter operating at 40 kHz     

The ZVS-PWM commutation cell applied to the DC-AC converter

This paper presents the analysis of a DC-AC power converter using a zero-voltage-switching (ZVS) commutation cell. First, the authors show the cell applied to the buck power converter. The stages of operation are presented along with the main current and voltage equations. Next, they adapt the power converter to the regenerative-operation mode. Hence, the full-bridge power converter at low-frequency operation is connected in the DC-DC output stage (at high frequency). The main switches commute at zero voltage. The power converter operated at constant frequency with pulse-width modulation (PWM), and neither overvoltage nor additional current stress was observed by digital simulation. A design example and experimental results obtained by prototype, rated at 275 V and 1 kW, are also presented     

Novel zero-current-transition PWM converters

A new family of zero-current-transition (ZCT) pulsewidth-modulated (PWM) converters is proposed. The new family of converters implements zero-current turn-off for power transistor(s) without increasing voltage/current stresses and operates at a fixed frequency. The proposed converters are deemed most suitable for high-power applications where the minority-carrier semiconductor devices (such as IGBTs, BJTs, and MCTs) are predominantly used as the power switches. Theoretical analysis is verified on a 100 kHz, 1 kW ZCT-PWM boost converter using an IGBT     

Single-phase Z-source PWM AC-AC converters

The letter proposes a new family of simple topologies of single-phase PWM ac-ac converters with a minimal number of switches: voltage-fed Z-source converter and current-fed Z-source converter. By PWM duty-ratio control, they become "solid-state transformers" with a continuously variable turns ratio. All the proposed ac-ac converters in this paper employ only two switches. Compared to the existing PWM ac-ac converter circuits, they have unique features: providing a larger range of output ac voltage with buck-boost, reversing or maintaining phase angle, reducing in-rush and harmonic current, and improving reliability. The operating principle and control method of the proposed topologies are presented. Analysis, simulation, and experimental results are given using the voltage-fed Z-source ac-ac converter as an example. The analysis can be easily extended to other converters of the proposed family. The proposed converters could be used in voltage regulation, power regulation, and so on.     

A novel single-phase ZCS-PWM high-power-factor boost rectifier

This paper presents a novel single-phase high-power-factor (HPF) pulsewidth-modulated (PWM) boost rectifier featuring soft commutation of the active switches at zero current (ZC). It incorporates the most desirable properties of conventional PWM and soft-switching resonant techniques. The input current shaping is achieved with average current mode control and continuous inductor current mode. This new PWM power converter provides ZC turn on and turn off of the active switches, and it is suitable for high-power applications employing insulated gate bipolar transistors (IGBTs). The principle of operation, the theoretical analysis, a design example and experimental results from a laboratory prototype rated at 1600 W with 400 VDC output voltage are presented. The measured efficiency and the power factor were 96.2% and 0.99%, respectively, with an input current total harmonic distortion (THD) equal to 3.94%, for an input voltage with THD equal to 3.8%, at rated load     

A ZCT auxiliary commutation circuit for interleaved boost converters operating in critical conduction mode

This paper investigates a power-factor-corrector (PFC) circuit based on interleaved boost converters in critical conduction mode (C-DCM) with a zero current transition (ZCT) circuit. By using the interleaved converters technique, the input current ripple is minimized, and due to the operation in C-DCM, the main switches turn-on occurs naturally under zero current and the reverse recovery losses of the diodes are minimized. The use of auxiliary commutation circuits provides ZCT at main switches turn-off, minimizing the related turn-off losses. The command circuit of the converters has been implemented by using a single erasable programmable logic device (EPLD) EPM7128SLC84-15. Operating principles, theoretical analysis, design guidelines and a design example are described and verified experimentally by a 1.2 kW prototype. Finally, the measured losses in the PFC interleaved boost converters with and without the proposed ZCT commutation cell, as well as a previously published ZCT cell are presented and discussed.     

A new ZVT-PWM DC-DC converter

In this paper, a new active snubber cell that overcomes most of the drawbacks of the normal "zero voltage transition-pulse width modulation" (ZVT-PWM) converter is proposed to contrive a new family of ZVT-PWM converters. A converter with the proposed snubber cell can also operate at light load conditions. All of the semiconductor devices in this converter are turned on and off under exact or near zero voltage switching (ZVS) and/or zero current switching (ZCS). No additional voltage and current stresses on the main switch and main diode occur. Also, the auxiliary switch and auxiliary diodes are subjected to voltage and current values at allowable levels. Moreover, the converter has a simple structure, low cost, and ease of control. A ZVT-PWM boost converter equipped with the proposed snubber cell is analyzed in detail. The predicted operation principles and theoretical analysis of the presented converter are verified with a prototype of a 2 kW and 50 kHz PWM boost converter with insulated gate bipolar transistor (IGBT). In this study, a design procedure of the proposed active snubber cell is also presented. Additionally, at full output power in the proposed soft switching converter, the main switch loss is about 27% and the total circuit loss is about 36% of that in its counterpart hard switching converter, and so the overall efficiency, which is about 91% in the hard switching case, increases to about 97%     

Zero-voltage and zero-current-switching PWM hybrid full-bridge three-level converter

This paper proposes a zero-voltage and zero-current-switching pulsewidth modulation hybrid full-bridge three-level (ZVZCS PWM H-FB TL) converter, which has a TL leg and a two-level leg. The voltage stress of the switches of the TL leg is half of the input voltage, and the switches can realize ZVS, so MOSFETs can be adopted; the voltage stress of the switches of the two-level leg is the input voltage, and the switches can realize ZCS, so IGBT can be adopted. The secondary rectified voltage is a TL waveform having lower high-frequency content compared with that of the traditional FB converters, which leads to the reduction of the output filter inductance. The input current of the converter has quite little ripple, so the input filter can also be significantly reduced. The operation principle of the proposed converter is analyzed and verified by the experimental results. Several ZVZCS PWM H-FB TL converters are also proposed in this paper.     

A Novel Soft-Commutating Isolated Boost Full-Bridge ZVS-PWM DC–DC Converter for Bidirectional High Power Applications

A soft-commutating method and control scheme for an isolated boost full bridge converter is proposed in this paper to implement dual operation of the well-known soft-switching full bridge dc/dc buck converter for bidirectional high power applications. It provides a unique commutation logic to minimize a mismatch between current in the current-fed inductor and current in the leakage inductance of the transformer when commutation takes place, significantly reducing the power rating for a voltage clamping snubber and enabling use of a simple passive clamped snubber. To minimize the mismatch, the method and control scheme utilizes the resonant tank and freewheeling path in the existing full bridge inverter at the voltage-fed side to preset the current in the leakage inductance of the transformer in a resonant manner. Zero-voltage-switching is also achieved for all the switches at the voltage-fed side inverter in boost mode operation. The proposed soft-commutating method is verified through boost mode operation of a 3-kW bidirectional isolated full bridge dc/dc converter developed for fuel cell electric vehicle applications. The tested result verified the isolated boost converter can operate at an input voltage of 8.5–15V and an output voltage of 250–420V with a peak efficiency of 93% and an average efficiency of 88% at 55-kHz switching frequency with 72$^circ$C automotive coolant.