Effect of the amount of steam during baking on bread crust features and water diffusion

Surface mechanical properties in fresh bread and during storage are greatly affected by the water plasticizing effect. However, the incidence of steaming during baking on the crust mechanical properties remains still unclear. The impact of the amount of steam (100, 200 and 400 ml) during baking on the crust features and water diffusivity was investigated. The amount of steam significantly (p < 0.05) affected the crust colour, glossiness and mechanical properties. An increase in the amount of steam led to reduced colour, failure force and failure firmness, whereas increased glossiness. Water vapour transfer rate and water vapour permeability of the bread crust significantly decreased when increasing the amount of steam applied during baking. Crust microstructure studies carried out by scanning electron microscopy and X-ray microtomography confirmed that the amount of steam greatly affected the surface starch gelatinization and also the protein-starch network.     

Baking kinetics of muffins in convection and steam assisted hybrid ovens (baking kinetics of muffin…)

Effects of oven type and baking temperature on acrylamide concentration, surface browning, temperature profiles and drying rates of muffins were investigated. Muffins were baked in convection and steam assisted hybrid ovens at 145, 160 and 175 °C for different baking times. For all oven types, the acrylamide concentration of muffins increased with increasing baking time and temperature (p < 0.05). The formation was considered as the first order reaction kinetics except for the lowest baking temperature at natural convection and steam assisted hybrid ovens. The reaction rate constant, k was found to be in the range of 0.027–0.078 (min⁻¹). For the forced convection oven, the effect of baking temperature on acrylamide concentration followed the Arrhenius type of equation; with activation energy of 36.35 kJ/mol. The minimum drying rate was observed by the steam assisted hybrid oven, at all conditions. Steam assisted baking resulted in lower acrylamide concentration at all baking temperatures, while providing the average moisture content not significantly different.     

Modelling the browning of bread during baking

In this work, we study the development of browning at bread surface during baking. Computer vision is applied to follow the progress of browning at surface, while the variations of temperature and water activity are obtained by numerical simulation of a mathematical model previously validated. The formation of the bread crust is a complex process where temperature and water content change continuously during baking, making browning a non-isothermal process occurring in a non-ideal system. Minimum requirements for initiation of colour formation are temperature greater than 120 °C and water activity less than 0.6. We apply a non-isothermal kinetics approach to model the browning development at bread surface during baking, where the variation of local temperature and water activity is taken into account. The methodology presented here is suitable for modelling and predicting browning during baking; model parameters can be estimated by using a non-ideal system closer to real processing conditions.     

Effect of temperature and time on the formation of acrylamide in starch-based and cereal model systems,flat breads and bread

Dry starch systems, containing varying amounts of asparagine and glucose, freeze-dried rye-based flat bread doughs, flat bread and bread, were baked at varying temperatures and times according to central composite designs. In the starch-based model system the amount of acrylamide went through a maximum when the level of asparagine increased. No such maximum was found for glucose. In the starch system, freeze-dried flat bread doughs and flat breads, the amount of acrylamide formation went through a maximum at approximately 200 °C, depending on the system and the baking time. The amount of acrylamide was reduced at long baking times. However, in bread crust, the amount of acrylamide increased with both baking time and temperature in the interval tested.     

EFFECT OF SODIUM METABISULFITE ADDITION AND BAKING TEMPERATURE ON MAILLARD REACTION IN BREAD

ABSTRACT

In this study, the effect of sodium metabisulfite (SMBS) doses (0, 25, 50, 100 mg/kg dough) and baking temperatures (200, 230 and 250C) on the physical, chemical and sensory properties of bread were researched to reduce 5‐hydroxymethyl‐2‐furfural (HMF) and acrylamide contents. HMF and acrylamide contents of bread crust were decreased significantly by increasing SMBS dose and decreasing baking temperature. The HMF (137.29 mg/kg) and acrylamide (671.44 µg/kg) contents of bread crust were decreased by 33 and 67%, respectively by addition of 100 mg/kg SMBS. The maltol content of bread crusts were significantly affected by baking temperature, and were 7.19, 10.23 and 22.69 mg/kg in breads baked at 200, 230 and 250C, respectively. No HMF, acrylamide and maltol were detected in the bread crumb. The sulfur dioxide content of the crust and crumb of control bread was 6.99 and 10.69 mg/kg, and increased by 49 and 59%, respectively at 100 mg/kg SMBS dose. All breads were evaluated as acceptable by a sensory panel.

PRACTICAL APPLICATIONS

Since Maillard reaction products such as acrylamide and 5‐hydroxymethyl‐2‐furfural (HMF) are known as toxic compounds, mitigation of these compounds is important subject for health and nutrition. There is not an efficient method to prevent the formation of acrylamide and HMF in bread crusts comparison with potato crisps. The purpose of this research is to slow down Maillard reaction by addition of sodium metabisulfite in bread‐making process. As a result of this research, acrylamide and HMF content of bread crusts decreased by 33 and 67%, respectively with acceptable sensory evaluation.     

The impact of baking time and bread storage temperature on bread crumb properties

Two baking times (9 and 24 min) and storage temperatures (4 and 25 °C) were used to explore the impact of heat exposure during bread baking and subsequent storage on amylopectin retrogradation, water mobility, and bread crumb firming. Shorter baking resulted in less retrogradation, a less extended starch network and smaller changes in crumb firmness and elasticity. A lower storage temperature resulted in faster retrogradation, a more rigid starch network with more water inclusion and larger changes in crumb firmness and elasticity. Crumb to crust moisture migration was lower for breads baked shorter and stored at lower temperature, resulting in better plasticized biopolymer networks in crumb. Network stiffening, therefore, contributed less to crumb firmness. A negative relation was found between proton mobilities of water and biopolymers in the crumb gel network and crumb firmness. The slope of this linear function was indicative for the strength of the starch network.     

Effects of dough formula and baking conditions on acrylamide and hydroxymethylfurfural formation in cookies

The effects of dough formula and baking conditions on the formations of acrylamide and hydroxymethylfurfural (HMF) were studied in a cookie model system. Increasing the sugar concentration in the dough formula increased acrylamide formation during baking at 205 °C for 11 min. The effect of sugar on acrylamide formation was more pronounced for glucose than for sucrose, expectedly. Addition of citric acid into dough formula comprising sucrose increased the susceptibility of acrylamide formation, while it decreased acrylamide formation in the dough formula comprising glucose. Decreasing the pH of dough formula increased the tendency to surface browning and the formation of hydroxymethylfurfural in cookies during baking. The results suggest that a cookie with acceptable texture and colour, but having less than 150 ng/g of acrylamide, can be manufactured by lowering the baking temperature and avoiding reducing sugars in the recipe.     

间歇性添加蒸汽对餐包品质的影响

通过测定餐包升温曲线、质构、丙烯酰胺含量及风味物质等参数,研究了焙烤时蒸汽添加频率(低、中、高频率,对应添加蒸汽的时间间隔分别为4、2、1 min)对餐包品质的影响。结果发现,相比无蒸汽组,蒸汽的加入使餐包中心升温速率总体更加平缓。较之无蒸汽组,中高频率引入蒸汽餐包的烘焙损失率降低(P<0.05)。随着蒸汽频率增高,餐包表皮中心的L*值和b*值上升,而a*值下降,通过质构测定,加入蒸汽使餐包表皮硬度和餐包硬度均显著降低(P<0.05),其耐咀嚼度和回复性随蒸汽频率增高呈先下降后上升的趋势。蒸汽的引入使醇类、壬醛和3-羟基-2-丁酮等物质的相对含量升高,而糠醛的相对含量降低,使面包在具有更加浓厚的香气的同时,减少焦糊味。同时,蒸汽的引入改变了餐包表皮的微观结构,降低了餐包整体及其表皮的丙烯酰胺生成量,其中表皮由350 μg/kg降低为218、141、83 μg/kg(依次为低、中、高频率组),整体由74 μg/kg降低为59、55、41 μg/kg(依次为低、中、高频率组)。餐包表皮赖氨酸的残留量显著增加(P<0.05),由无蒸汽组的0.97 g/kg增加至高频率组的1.58 g/kg。最后结合感官评价得出,当蒸汽加入时间间隔为2 min时,餐包色香适中且营养安全品质较优。     

Effect of Steam Baking on Acrylamide Formation and Browning Kinetics of Cookies

Abstract: Effects of baking method and temperature on surface browning and acrylamide concentration of cookies were investigated. Cookies were baked in natural and forced convection and steam‐assisted hybrid ovens at 165, 180, and 195 °C and at different times. For all oven types, the acrlyamide concentration and surface color of cookies increased with increasing baking temperature. Significant correlation was observed between acrylamide formation and browning index, BI, which was calculated from Hunter L, a, and b color values, and it showed that the BI may be considered as a reliable indicator of acrylamide concentration in cookies. Acrylamide formation and browning index in cookies were considered as the first‐order reaction kinetics and the reaction rate constants, k, were in the range of 0.023 to 0.077 (min^?1) and 0.019 to 0.063 (min^?1), respectively. The effect of baking temperature on surface color and acrylamide concentration followed the Arrhenius type of equation, with activation energies for acrylamide concentration as 6.87 to 27.84 kJ/mol; for BI value as 19.54 to 35.36 kJ/mol, for all oven types. Steam‐assisted baking resulted in lower acrylamide concentration at 165 °C baking temperature and lower surface color for all temperatures. Steam‐assisted baking is recommended as a healthy way of cooking providing the reduction of harmful compounds such as acrylamide for bakery goods, at a minimal level, while keeping the physical quality. Practical Application: The kinetics of acrylamide formation and browning of cookies will possibly allow definition of optimum baking temperatures and times at convectional and steam‐assisted baking ovens. The kinetic model can be used by developing baking programs that can automatically control especially a new home‐scale steam‐assisted hybrid oven producing healthy products, for the use of domestic consumers.     

Effect of baking temperature/time conditions and dough thickness on arabic bread quality

A new scoring system for the evaluation of Arabic bread is presented which allows discrimination between flour samples. This system is suitable for the evaluation of bread in commercial bakeries. Dough thickness and baking temperature/time conditions were varied: doughs sheeted to <3.0 mm thick require baking temperatures higher than 500°C whereas doughs that are thicker than this will benefit from temperatures lower than 500°C. Thinner doughs baked at higher temperatures for shorter times produced better quality bread. The processing variables identified as being optimal in this study were incorporated into a test baking method. This method gave reproducible results and greater discrimination between flour samples than a previous method.     

Arabinoxylan content and characterisation throughout the bread‐baking process

End‐use quality of wheat (Triticum aestivum L.) is influenced in a variety of ways by nonstarch polysaccharides, especially arabinoxylan (AX). The objective of this study was to track total and water‐extractable AX (TAX and WEAX, respectively) throughout the bread‐baking process, using wholemeal and refined flour. The TAX and WEAX content and the ratio of arabinose: xylose were assessed in flour, mixed dough, proofed dough and the bread loaf, which was separated into crumb, upper crust and bottom crust. Changes in TAX during the baking process differed between the refined flour and wholemeal samples, suggesting a change in the TAX availability which we ascribe to molecular interactions and heat treatment. WEAX content dramatically decreased during baking, suggesting that oxidative cross‐linkages rendered it unextractable. Higher levels of WEAX and lower levels of arabinose substitution were correlated with higher loaf volumes for refined flour among the hard wheat varieties. Having a better understanding of the importance of both WEAX content and arabinose substitution allows for directed breeding efforts towards improved hard wheat varieties for optimum bread baking.     

Effect of butter content and baking condition on characteristics of the gluten‐free dough and bread

This study aimed to investigate effect of butter content (0–30 g/100 g flour) and baking conditions hot air baking (HA), microwave baking (MW) and hot air‐microwave baking (HA‐MW) on quality of the rice flour dough and bread. The increased butter (up to 15 g butter/100 g flour) enhanced elastic modulus (G′) and viscous modulus (G″) of dough and specific volume of bread. Additionally, the increased butter improved crust colour and reduced hardness of the bread. The HA‐MW and MW conditions were useful for the gluten‐free bread by reducing baking time and predicted glycemic index (GI), regardless of butter content. However, enthalpy of retrogradation and crystallinity in the HA‐MW and MW bread stored at 4 °C for 7 days were increased and higher than those of the HA bread, indicating a faster staling. The predicted GI of both MW and HA‐MW bread remained at a medium level during storage.     

Optimization of baking parameters of part-baked and rebaked Irish brown soda bread by evaluation of some quality characteristics

Summary  Part-baked Irish brown soda bread loaves with bicarbonate levels from 0 to 2.8 % were baked, packed and stored for up to 11 days at 5 C then second-baked at 180 or 200 C for various times to give an oven-fresh end product. The quality of the rebaked bread was dependent on characteristics of the part-baked bread, its storage conditions and the processing parameters of the second baking phase. Quality parameters evaluated were bread volume yield, crumb and crust firmness, moisture content and colour. Staling of the part-baked bread during storage at 5 C and the reversion of this process at 59 C was investigated with regard to rebaking time and temperature. Rebaking conditions were optimized by evaluating the core temperature increase in the centre of the bread. Immediately after the second baking phase a post-baking temperature increase was measured which allowed reduction of the in-oven rebaking time. The data were modelled mathematically using least squares analyses.     

Influence of inulin on bread: Kinetics and physico-chemical indicators of the formation of volatile compounds during baking

The influence of inulin on the formation and release of white bread volatiles was studied during baking, using an innovative on-line baking extraction device. Kinetic studies were performed to follow the development of crust physical properties and the formation of volatiles responsible for the flavour of breads having different amounts of inulin. It was demonstrated that inulin accelerated the formation of the bread crust and the Maillard reaction. It led to breads with an overall quality similar to that of non-enriched breads, but baked for a shorter time. Correlations between some crust properties and the amount of Maillard volatiles were determined. They showed that crust water activity, moisture and clearness could be good indicators of the Maillard reaction during the baking of bread.     

Thermal degradation of deoxynivalenol during maize bread baking

The thermal degradation of deoxynivalenol (DON) was determined at isothermal baking conditions within the temperature range of 100-250°C, using a crust-like model, which was prepared with naturally contaminated maize flour. No degradation was observed at 100°C. For the temperatures of 150, 200 and 250°C, thermal degradation rate constants (k) were calculated and temperature dependence of DON degradation was observed by using Arrhenius equation. The degradation of DON obeyed Arrhenius law with a regression coefficient of 0.95. A classical bread baking operation was also performed at 250°C for 70?min and the rate of DON degradation in the bread was estimated by using the kinetic data derived from the model study. The crust and crumb temperatures recorded during bread baking were used to calculate the thermal degradation rate constants (k) and partial DON degradations at certain time intervals. Using these data, total degradation at the end of the entire baking process was predicted for both crust and crumb. This DON degradation was consistent with the experimental degradation data, confirming the accuracy of kinetic constants determined by means of the crust-like model.     

Optimization of ingredients and baking process for improved wholemeal oat bread quality

Baking technology for tasty bread with high wholemeal oat content and good texture was developed. Bread was baked with a straight baking process using whole grain oat (51/100 g flour) and white wheat (49/100 g four). The effects of gluten and water content, dough mixing time, proofing temperature and time, and baking conditions on bread quality were investigated using response surface methodology with a central composite design. Response variables measured were specific volume, instrumental crumb hardness, and sensory texture, mouthfeel, and flavour. The concentration and molecular weight distribution of β-glucan were analysed both from the flours and the bread. Light microscopy was used to locate β-glucan in the bread. Proofing conditions, gluten, and water content had a major effect on specific volume and hardness of the oat bread. The sensory crumb properties were mainly affected by ingredients, whereas processing conditions exhibited their main effects on crust properties and richness of the crumb flavour. β-glucan content of oat bread was 1.3/100 g bread. The proportion of the highest molecular weight fraction of β-glucan was decreased as compared with the original β-glucan content of oat/wheat flour. A great part of β-glucan in bread was located in the large bran pieces.     

Thermal degradation of deoxynivalenol during maize bread baking

The thermal degradation of deoxynivalenol (DON) was determined at isothermal baking conditions within the temperature range of 100–250°C, using a crust-like model, which was prepared with naturally contaminated maize flour. No degradation was observed at 100°C. For the temperatures of 150, 200 and 250°C, thermal degradation rate constants (k) were calculated and temperature dependence of DON degradation was observed by using Arrhenius equation. The degradation of DON obeyed Arrhenius law with a regression coefficient of 0.95. A classical bread baking operation was also performed at 250°C for 70?min and the rate of DON degradation in the bread was estimated by using the kinetic data derived from the model study. The crust and crumb temperatures recorded during bread baking were used to calculate the thermal degradation rate constants (k) and partial DON degradations at certain time intervals. Using these data, total degradation at the end of the entire baking process was predicted for both crust and crumb. This DON degradation was consistent with the experimental degradation data, confirming the accuracy of kinetic constants determined by means of the crust-like model.     

Wheat bran particle size effects on bread baking performance and quality

Commercial hard red spring, hard red winter, soft white and durum wheat brans were used to evaluate the particle size effect of wheat bran on bread baking performance and bread sensory quality. Three different particle size bran samples were obtained from each bran by grinding, not by sifting, the bran samples. The bran samples were similar in chemical composition, but different in particle sizes. Results of baking experiments showed that breads containing fine bran had lower specific loaf volume and darker crumb colour than breads containing coarse or medium size bran. Sensory test panellists found that fine bran contributed smoother crust appearance and less gritty mouthfeel than the coarse bran. The sensory panel also indicated that breads containing soft white wheat bran had significantly better flavour and mouthfeel than breads containing hard red spring wheat bran. © 1999 Society of Chemical Industry     

Influence of the amount of steaming during baking on the kinetic of heating and on selected quality attributes of bread

The effect of the amount of steam injection on selected bread characteristics were investigated using a deck oven (1 m² internal surface). Baking was done at 200 °C for 20 min with steaming of 100, 200, 300, 400 and 500 ml. The temperature at center of the bread and the CO₂ concentration in the oven have been measured during baking. Specific volume, moisture loss and crust crumb ratio were measured after baking.The heating rate between 35 and 55 °C was considered to compare the steaming conditions. For low steaming (100 and 200 ml), the heating rate was significantly higher (p < 0.05) than those at higher steaming (400-500 ml). The heating rate at 300 ml was between the 100-200 and 400-500 ml groups. This difference was attributed to the condensation of steam on the loaf for higher steaming, which in turns slows down the heating rate. The largest bread volume was obtained either for low or high steaming. However, tearing of the crust was observed for low steaming. The crust-crumb ratio was increasing with decreasing amount of steaming. The amount of CO₂ released during baking was higher for the highest amount of steaming; however, this result was not statistically different except between 100 and 500 ml. This could be attributed to a slower heating rate which in turns favors the secondary production of CO₂ during baking until thermal inactivation of CO₂.     

Characterization of the Maillard reaction in bread crisps

Maillard reaction (MR) is one of the main chemical event occurring during baking. To study the reaction in bakery products, a dry model system is more useful than an aqueous one. In this work, the effects of formulation and processing conditions in a crisp bread system were investigated to test the effects of different additives on both the overall reaction and the formation of MR products such as 5-hydroxymethyl-2-furaldehyde (HMF) and acrylamide. Cylindrical dough made up of flour, water and yeast was baked at 180 °C for 35 min and the slices were toasted at different times/temperatures combinations. Browning and water content were monitored along with the kinetic of formation of chemical indicators such as HMF and acrylamide also calculating rate constants and activation energy. These parameters were also monitored in systems added with glycine and asparaginase. During toasting water content follows an exponential trend, being the rate of water loss faster in the initial stage of toasting and at higher temperature. Browning was more intense when toasting at higher temperature and a linear correlations between browning (ΔL*, ΔE*), HMF and acrylamide concentration were observed when toasting at 180 °C. HMF and acrylamide content increased with the toasting time and temperature. Their concentrations were strongly dependent on the water content of the final product, and both the addition of glycine and asparaginase are effective in reducing acrylamide content. The addition of glycine enhanced the browning of toasted bread, and slightly increased HMF content at any toasting temperature. The system characterized in this work represents a suitable tool to study the development of the MR in dry systems.